series - ron nater

10
Of Experience in Design and Manufacturing of CNC Horizontal Boring & Milling Machine 20 year U c h i n e T e c h n o l o g y UDM CNC Double Column Machining Center series CNC Horizontal Machining Center UHM series Conventional Horizontal Boring & Milling Machine UBM series CNC Horizontal Heavy Duty Milling Machine UMM series CNC Horizontal Boring & Milling Machine (FIXED COLUMN) UBM-RS series CNC Horizontal Boring & Milling Machine (MOVABLE COLUMN) UBM-R series 1000 2016 08 Design by http://www.uchine.com.tw No.63, Ln. 136, Sec. 1. Jiahou Rd., Houli Dist., Taichung City 421, Taiwan

Upload: others

Post on 29-May-2022

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: series - Ron Nater

Of Experience in Design and Manufacturing of

CNC Horizontal Boring & Milling Machine

20year

U’chine Technology

UDMCNC Double Column

Machining Center

series

CNC Horizontal Machining CenterUHM series

Conventional Horizontal Boring & Milling MachineUBM series

CNC Horizontal Heavy Duty Milling MachineUMM series

CNC Horizontal Boring & Milling Machine (FIXED COLUMN)UBM-RS series

CNC Horizontal Boring & Milling Machine (MOVABLE COLUMN)UBM-R series

1000

201

6 08

Desi

gn byhttp://www.uchine.com.tw

No.63, Ln. 136, Sec. 1. Jiahou Rd., Houli Dist., Taichung City 421, Taiwan

Page 2: series - Ron Nater

MODLETable Size

T-slots Size

Maximum Load

X-Axis

Y-Axis

Z-Axis

Spindle Servo Motor - cont. / 30min.

Speed

Taper

Between Two Columns

Spindle Nose to Table Surface

Rapid Feed Rate X / Y / Z

Minimum Setting

Cutting Feed Rate

No. of Tools

Tool Change Time - T to T (apporox.)

Max. Tool-Diameter / Length

Max. Tool Weight

Coolant Tank Volume

Hydraulic Tank Volume

Lubrication Tank Volume

Power Required

Pressurized Air

Hydraulics Required

Machine Weight (apporox.)

Controller

TABLE

TRAVEL

SPINDLE

DISTANCES

FEED RATE

ATC

MISCELLANEOUS

COOLANT &LUBRICATION

UNITmm

mm

kg

mm

mm

mm

kW

rpm

mm

mm

m/min

mm/min

m/min

pieces

sec

mm

kg

L

L

L

kVA

kg/cm²

kg/cm²

kg

Specifications are subject to change without prior notice.

MACHINE SPECIFICATIONSUDM-3215

3000 x 1300

5000

3200

1500

1500

21500

UDM-32123000 x 1100

4500

3200

1200

1300

21000

UDM-22122000 x 1100

3500

2200

1200

1300

17000

UDM-22152000 x 1300

4000

2200

1500

1500

17500

22

760

11/15 (22/26)

6000

7/24 Taper, ISO.50, BT-50

200 ~ 960

20 / 20 / 15

0.001

8

0 ( 24 / 32 / 40 )

8 ( Arm Type)

Ø125/Ø200 (Without Adjacent Tool) / Length 350

15

240

70

8

40

5 ~ 8

70

FANUC Oi MF (FANUC 32i-B/31i-B) (MELDAS M70/M720/M730) (SIEMENS, HEIDENHAIN)

( ): As OptionalUDM-XXXX

AABB

( x100mm ) : X-Axis Travel( x100mm ) : Y-Axis Travel

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Glass window type splash guard Programmable coolant systemAutomatic lubrication systemSpindle air blast systemWorking lampAlarm lamp for abnormal situationsIndication lamp for dwell & end of jobLeveling bolts & padsChip auger & chain type chip conveyors Toolbox with spanners & wrenches

8000RPM direct drive spindle (35HP)X, Y and Z axes with linear scalesAuto. tool length & diameter measurement (TS-27R)CNC rotary tableATC: 24, 32, 40 toolsCoolant through spindleOil-feed holderOil mist deviceAir conditioner for electrical cabinet

M.P.GMachine inspection listsOperation manualsController manuals and circuit diagramAuto power offRS-232C terminal interfaceSpindle coolant systemHydraulic systemHeat exchanger FANUC 0i MF Controller

11. 12. 13. 14. 15. 16. 17.18.19.20.

FANUC 32i-B (31i-B) ControllerMELDAS (M70, M720, M730) ControllerSIEMENS ControllerHEIDENHAIN Controller12000RPM or 15000RPM direct drive spindle-BBT 40 (only for FANUC or MELDAS controller)

10. 11. 12. 13.14.

1. 2. 3. 4. 5. 6. 7. 8. 9.

STANDARD ACCESSORIES : OPTIONAL ACCESSORIES :

UDM SERIES (Small Model)CNC DOUBLE COLUMN MACHINING CENTER

Range of X-axis travel: 2200~3200mm.Two linear guide ways on base (X-axis).Two linear guide ways on Y-axis with two blocks on each linear guide way.Box ways on Z-axis.Both columns and the cross beam cast in one single piece.BT50, 6000rpm gear-drive spindle.

One piece structure (cross beam & column) Full casting structure

UDM-XXXXMODEL IDENTIFICATION

Double Column Machining Center

Y-axis Travel (x100mm)X-axis Travel (x100mm)UDM series

01 02U’chine Technology Co., LTD. www.uchine.com.tw

Page 3: series - Ron Nater

MODLETable Size

T-slots Size

Maximum Load

X-Axis

Y-Axis

Z-Axis

Spindle Servo Motor - cont. / 30min.

Speed

Taper

Between Two Columns

Spindle Nose to Table Surface

Rapid Feed Rate X / Y / Z

Minimum Setting

Cutting Feed Rate

No. of Tools

Tool Change Time - T to T (apporox.)

Max. Tool-Diameter / Length

Max. Tool Weight

Coolant Tank Volume

Hydraulic Tank Volume

Lubrication Tank Volume

Power Required

Pressurized Air

Hydraulics Required

Machine Weight (apporox.)

Controller

TABLE

TRAVEL

SPINDLE

DISTANCES

FEED RATE

ATC

MISCELLANEOUS

COOLANT &LUBRICATION

MACHINE SPECIFICATIONS

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Glass window type splash guard Programmable coolant systemAutomatic lubrication systemSpindle air blast systemWorking lampAlarm lamp for abnormal situationsIndication lamp for dwell & end of jobLeveling bolts & padsChip auger & chain type chip conveyors Toolbox with spanners & wrenches

8000RPM direct drive spindle (35HP)X, Y and Z axes with linear scalesAuto. tool length & diameter measurement (TS-27R)CNC rotary tableATC: 24, 32, 40 toolsCoolant through spindleOil-feed holderOil mist deviceAir conditioner for electrical cabinet

M.P.GMachine inspection listsOperation manualsController manuals and circuit diagramAuto power offRS-232C terminal interfaceSpindle coolant systemHydraulic systemHeat exchanger FANUC 0i MF Controller

11. 12. 13. 14. 15. 16. 17.18.19.20.

FANUC 32i-B (31i-B) ControllerMELDAS (M70, M720, M730) ControllerSIEMENS ControllerHEIDENHAIN Controller12000RPM or 15000RPM direct drive spindle-BBT 40 (only for FANUC or MELDAS controller)

10. 11. 12. 13.14.

1. 2. 3. 4. 5. 6. 7. 8. 9.

STANDARD ACCESSORIES : OPTIONAL ACCESSORIES :

UNITmm

mm

kg

mm

mm

mm

kW

rpm

mm

mm

m/min

mm/min

m/min

pieces

sec

mm

kg

L

L

L

kVA

kg/cm²

kg/cm²

kg

Specifications are subject to change without prior notice.

UDM-3222E3000 x 2100

10000

3200

2200

2300

28000

UDM-4222E4000 x 2100

12000

4200

2200

2300

32000

UDM-2222E2000 x 2100

8000

2200

2200

2300

24000

UDM-2217E2000 x 1500

6000

2200

1700

1800

22000

UDM-2617E2400 x 1500

7000

2600

1700

1800

23000

UDM-3217E3000 x 1500

9000

3200

1700

1800

25000

22

1000 (1200)

15/18.5 ( 22/26 )

4000 ( 6000 )

7/24 Taper, ISO.50, BT-50

200 ~ 1200 (200 ~ 1400)

15 / 15 / 12

0.001

1 ~ 8000

0 ( 24 / 32 / 40 )

8 ( Arm Type)

Ø125/Ø200 (Without Adjacent Tool) / Length 350

15

50

7

70

FANUC 0i MF ( FANUC 32i-MB/31i-MB ) ( MELDAS, SIEMENS, HEIDENHAIN )

450

70

8

640

80

8

( ): As OptionalUDM-XXXX

AABB

( x100mm ) : X-Axis Travel( x100mm ) : Y-Axis Travel

UDM SERIES (Economic Type)CNC DOUBLE COLUMN MACHINING CENTER

Range of X-axis travel: 2200~4200mm (door widths 1800, 2300mm).Two linear guide ways on base (X-axis) (M55 roller type).Two linear guide ways on Y-axis (M65 roller type. Two blocks on each linear guide way). Box ways on Z-axis (Linear guide ways on Z-axis are optional. M65 roller type. Two blocks on each linear guide way).Step type beam construction (bridge type).Contact face length between the saddle and spindle head is 970mm.BT50, 4000rpm (6000, 8000rpm) gear-drive spindle.

UDM-XXXXEMODEL IDENTIFICATION

Double Column Machining Center

Economic TypeY-axis Travel (x100mm)

X-axis Travel (x100mm)UDM series

03 04U’chine Technology Co., LTD. www.uchine.com.tw

Page 4: series - Ron Nater

UDM SERIES (Two Linear Guide Ways on X-axis)CNC DOUBLE COLUMN MACHINING CENTER

UDM-XXXXMODEL IDENTIFICATION

Double Column Machining Center

Y-axis Travel (x100mm)X-axis Travel (x100mm)UDM series

Range of X-axis travel: 2200~6200mm.Two linear guide ways on base (X-axis).Two linear guide ways on Y-axis with three blocks on each linear guide way.Box ways on Z-axis.Step type beam construction.BT50, 4000rpm gear-drive spindle.

Two Linear Guide Ways on X-axis

05 06U’chine Technology Co., LTD. www.uchine.com.tw

Page 5: series - Ron Nater

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Glass window type splash guard Programmable coolant systemAutomatic lubrication systemSpindle air blast systemWork lampAlarm lamp for abnormal situationsIndication lamp for dwell & end of jobLeveling bolts & padsChip auger & chain type chip conveyor Toolbox with spanners & wrenches

Auxiliary work tableCNC rotary tableATC: 24, 32, 40, 60 toolsAuto. tool length & diameter measurement (TS-27R)Work piece coordinate measuring (OMP 60)Various milling heads are availableLinear scalesCoolant through spindleOil-feed holderOil mist device

M.P.GMachine inspection listsOperation manualsController manuals and circuit diagramAuto power offRS-232C terminal interfaceSpindle coolant systemHydraulic systemHeat exchangerFANUC 0i MF Controller

11. 12. 13. 14.15. 16. 17.18.19.20.

Programmable coolant nozzleAir conditioner for electrical cabinetAuto heat compensationZ-axis linear guide ways and direct-drive high speed spindle(800rpm) (or BBT-40, 12000rpm, 15000rpm)Square ram on Z-axis

11. 12.

13.14.

15.

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

STANDARD ACCESSORIES : OPTIONAL ACCESSORIES :

UDM-2216

2000x1400

6

2200

26

UDM-2616

2400x1400

8

2600

28

UDM-2621

2400x1800

9

2600

25

UDM-3216

3000x1400

9

3200

30

UDM-4216

4000x1400

22

10

4200

33

UDM-2221

2000x1800

8

2200

27

UDM-3221

3000x1800

10

3200

31

UDM-4221

4000x1800

12

4200

35

UDM-5221

5000x1800

15

5200

640

38.5

UDM-3226

3000x2200

2600

2600

38.5

UDM-4228

4000x2500

3200

2800

700

48

UDM-5226

5000x2200

18

5200

2600

2600

49

UDM-5228

5000x2500

18

5200

3200

54

UDM-6228

6000x2500

22

6200

3200

60

UDM-6226

6000x2000

22

6200

2600

50

UDM-6221

6000x1800

20

6200

2100

44

1600

1600

2100

2100

2100

22

2100 2800 2100 2600 2800

700 700750450

70

450

70

640

80

640

80

800 (1000, 1200)

15/18.5 (22/26)

4000 (6000)

7/24 Taper ISO.50, BT-50

200~1000 (200~1200, 200~1400)

0.001

1~5000

( 24 / 32 / 40 / 60 )

8 ( Arm Type )

Ø125/Ø200 (Without Adjacent Tool) / Length 350

18

80

8

50

7

70

FANUC 0iMF (32i-B/31i-B) (MELDAS M70/M720/M730) (SIEMENS, HEIDENHAIN)

800 (1000, 1200)

15/18.5 (22/26)

4000 (6000)

7/24 Taper ISO.50, BT-50

200~1000 (200~1200, 200~1400)

12 / 12 / 10

0.001

1~5000

( 24 / 32 / 40 / 60 )

8 ( Arm Type )

Ø125/Ø200 (Without Adjacent Tool) / Length 350

18

8

50

7

70

FANUC 0iMF (32i-B/31i-B) (MELDAS M70/M720/M730) (SIEMENS, HEIDENHAIN)

UDM-3228

3000x2500

3200

2800

700

43

UDM-4226

4000x2200

2600

2600

680

43

12 / 12 / 10 10 / 12 / 10

750

12

3200

14

4200

UNITmm

mm

tons

mm

mm

mm

kW

rpm

mm

mm

m/min

mm/min

mm/min

pieces

sec

mm

kg

L

L

L

kVA

kg/cm²

kg/cm²

tons

UDM SERIESCNC Double Column Machining Cetnter (Two Linear Guide Ways)

( ): As OptionalUDM-XXXX

AABB

( x100mm ) : X-Axis Travel( x100mm ) : Y-Axis Travel

MODLETable Size

T-slots Size

Maximum Load

X-Axis

Y-Axis

Z-Axis

Spindle Servo Motor - cont. / 30min.

Speed

Taper

Between Two Columns

Spindle Nose to Table Surface

Rapid Feed Rate X / Y / Z

Minimum Setting

Cutting Feed Rate

No. of Tools

Tool Change Time - T to T (apporox.)

Max. Tool-Diameter / Length

Max. Tool Weight

Coolant Tank Volume

Hydraulic Tank Volume

Lubrication Tank Volume

Power Required

Pressurized Air

Hydraulics Required

Machine Weight (apporox.)

Controller

TABLE

TRAVEL

SPINDLE

DISTANCES

FEED RATE

ATC

MISCELLANEOUS

COOLANT &LUBRICATION

Specifications are subject to change without prior notice.

MACHINE SPECIFICATIONS

YoU MaChineYou Win

07 08U’chine Technology Co., LTD. www.uchine.com.tw

Page 6: series - Ron Nater

UDM SERIES (Three Linear Guide Ways on X-axis)CNC DOUBLE COLUMN MACHINING CENTER

Three Linear Guide Ways on X-axis

Range of X-axis travel: 4200~8200mm.Three linear guide ways on base (X-axis).Two linear guide ways on Y-axis with three blocks on each linear guide way.Box ways on Z-axis.Step type beam construction.BT50, 4000rpm gear-drive spindle.

UDM-XXXXMODEL IDENTIFICATION

Double Column Machining Center

Door Width (x100mm)X-axis Travel (x100mm)UDM series

09 10U’chine Technology Co., LTD. www.uchine.com.tw

Page 7: series - Ron Nater

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Glass window type splash guard Programmable coolant systemAutomatic lubrication systemSpindle air blast systemWork lampAlarm lamp for abnormal situationsIndication lamp for dwell & end of jobLeveling bolts & padsChip auger & chain type chip conveyor Toolbox with spanners & wrenches

Auxiliary work tableCNC rotary tableATC: 24, 32, 40, 60 toolsAuto. tool length & diameter measurement (TS-27R)Work piece coordinate measuring (OMP 60)Various milling heads are availableLinear scalesCoolant through spindleOil-feed holderOil mist device

M.P.GMachine inspection listsOperation manualsController manuals and circuit diagramAuto power offRS-232C terminal interfaceSpindle coolant systemHydraulic systemHeat exchangerFANUC 0i MF Controller

11. 12. 13. 14.15. 16. 17.18.19.20.

Programmable coolant nozzleAir conditioner for electrical cabinetAuto heat compensationZ-axis linear guide ways and direct-drive high speed spindle (800rpm) (or BBT-40, 12000rpm, 15000rpm)Square ram on Z-axis

11. 12. 13.14.

15.

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

STANDARD ACCESSORIES : OPTIONAL ACCESSORIES :

UNITmm

mm

tons

mm

mm

mm

kW

rpm

mm

mm

m/min

mm/min

mm/min

pieces

sec

mm

kg

L

L

L

kVA

kg/cm²

kg/cm²

tons

UDM SERIESCNC Double Column Machining Cetnter (Three Linear Guide Ways)

( ): As OptionalUDM-XXXX

AABB

( x100mm ) : X-Axis Travel( x100mm ) : Door Width

MODLETable Size

T-slots Size

Maximum Load

X-Axis

Y-Axis

Z-Axis

Spindle Servo Motor - cont. / 30min.

Speed

Taper

Between Two Columns

Spindle Nose to Table Surface

Rapid Feed Rate X / Y / Z

Minimum Setting

Cutting Feed Rate

No. of Tools

Tool Change Time - T to T (apporox.)

Max. Tool-Diameter / Length

Max. Tool Weight

Coolant Tank Volume

Hydraulic Tank Volume

Lubrication Tank Volume

Power Required

Pressurized Air

Hydraulics Required

Machine Weight (apporox.)

Controller

TABLE

TRAVEL

SPINDLE

DISTANCES

FEED RATE

ATC

MISCELLANEOUS

COOLANT &LUBRICATION

Specifications are subject to change without prior notice.

MACHINE SPECIFICATIONSUDM-4228B

4000x2500

16

4200

48

UDM-5228B

5000x2500

20

5200

3200

2800

54

UDM-6228B

6000x2500

24

6200

60

UDM-4232

4000x2900

16

4200

55

UDM-5232

5000x2900

20

5200

62

UDM-6232

6000x2900

24

6200

68

UDM-7232

6000x2900

24

7200

75

UDM-4236

4000x3000

16

4200

58

UDM-5236

5000x3000

20

5200

64

UDM-6236

6000x3000

24

6200

750

72

UDM-7236

6000x3000

24

7200

82

UDM-7232B

7000x2900

7200

3600

3200

700

75

UDM-7236B

7000x3000

7200

4000

3600

750

80

UDM-8232B

8000x2900

8200

3600

3200

700

80

UDM-8236B

8000x3000

8200

4000

3600

750

85

3600 3600 4000

3200 3200

700

24

3600

1000 (1200, 1400 Square Ram)

15/18.5 (22/26)

4000 (6000)

7/24 Taper ISO.50, BT-50

200~1200 (200~1400, 200~1600)

10 / 12 / 10

0.001

1~5000

( 24 / 32 / 40 / 60 )

8 ( Arm Type )

Ø125/Ø200 (Without Adjacent Tool) / Length 350

18

700

80

8

50

7

70

FANUC 0iMF (32i-B/31i-B) (MELDAS M70/M720/M730) (SIEMENS, HEIDENHAIN)

22

1000 (1200, 1400 Square Ram)

15/18.5 (22/26)

4000 (6000)

7/24 Taper ISO.50, BT-50

200~1200 (200~1400, 200~1600)

10 / 12 / 10

0.001

1~5000

( 24 / 32 / 40 / 60 )

8 ( Arm Type )

Ø125/Ø200 (Without Adjacent Tool) / Length 350

18

80

8

50

7

70

FANUC 0iMF (32i-B/31i-B) (MELDAS M70/M720/M730) (SIEMENS, HEIDENHAIN)

22

YoU MaChineYou Win

11 12U’chine Technology Co., LTD. www.uchine.com.tw

Page 8: series - Ron Nater

X-axis

Z-a

xisY-axis

Step type linear guide ways layout.

Saddle

RigidColumn

550mm900mm

1005mm

UDM series

Spindle Speed / Torque DiagramGearbox Type Spindle Head

The Ø100mm spindle is driven by a α22 spindle motor and transmitted through a gearbox, providing maximum speed 6000rpm and 755N-m of torque output. This makes the machine ideal for both high speed and heavy cutting applications. When a 4000rpm is used, torque output may reach 1132N-m for extra powerful cutting operation.

Torq

ue (

N.m

)

Outp

ut

(kW

)

Torq

ue (

N.m

)

Outp

ut

(kW

)

Torq

ue (

N.m

)

Outp

ut

(kW

)

FANUC A12 / 7000(Spindle Speed 6000 rpm)

Small Model

(Spindle Speed 4000 rpm)FANUC A15 / 7000

General Model

(Spindle Speed 4000 rpm)FANUC A22 / 7000

Optional Model

13 14U’chine Technology Co., LTD. www.uchine.com.tw

Page 9: series - Ron Nater

Step Type Beam for Improved Cutting StabilityThe oversized beam is a step type construction, that allows for better stability of cutting.

Hydraulic Counter-balance on Z-axisThe Z-axis movement is counter-balanced by two hydraulic cylinders, ensuring outstanding smoothness and stability of Z-axis movement.

Scientifically Rib Reinforced BeamThe oversized beam in combination with scientific rib reinforcement in the beam interior helps to maximize structural rigidity, and provide a solid support for the spindle head.

65mm Roller Type Linear Guide Ways on Column (Y-axis)The Y-axis is mounted with 65mm roller type linear guide ways. Each linear guide way (upper and lower) is equipped with three blocks respectively for increased rigidity of the spindle head.

AccumulatorThe accumulator is used to supply pressure source to the hydraulic cylinders, allowing the Z-axis to move smoothly.

Two Chip Augers on BaseThe right and left side of base are equipped with two chip augers for delivering chips to the front mounted link chain type chip conveyor. These chip augers enable the machine to keep clean during cutting.

Directly Coupled To Ball ScrewThe servo motor on the Y-axis is directly coupled to the ball screw with a coupling, that eliminates backlash while achieving high transmission accuracy.

Chip ConveyorThe front mounted link chain type chip conveyor collects the chips from the chip augers for delivering chips out of the machine.

Big Capacity

The coolant tank can be moved out for convenient cleaning.

Upon request, an oil coolant separation device is available to prevent cutting fluid from deterioration. (Optional)

Two Linear Guide Ways on The Base (X-axis)

The base on models with a door width of 1600/2100/2600mm are mounted with two linear guide ways. In addition, the highly rigid table with a thickness of up to 250mm combined with two-layer rib reinforcement to ensure no deformation even under heavy load conditions.

The X-axis is mounted with 65mm ball type linear guide ways, featuring low friction and making it ideal for heavy workpiece machining.

Three Linear Guide Ways on The Base (X-axis)

The base on models with a door width of 2800/3200/3600mm are mounted with three linear guide ways. In addition, the highly rigid table with a thickness of up to 320mm combined with two-layer rib reinforcement to ensure no deformation even under heavy load conditions.

The X-axis is mounted with 65mm ball type linear guide ways, featuring low friction and making it ideal for heavy workpiece machining.

15 16U’chine Technology Co., LTD. www.uchine.com.tw

Page 10: series - Ron Nater

A choice of 32, 40 or 60 tools is available.

Side-mount Chain Type Magazine

Work Piece Coordinate Measuring

Square ram

Semi-automatic 90� DegreeMilling Head

Manual 90� DegreeMilling Head

Manual UniversalMilling Head

Manual ExtendedMilling Head

Auto. Tool Length & Diameter Measurement

Load capacity is 24 tools.

Disk Type Magazine

420x420mm

Optional Accessories

HEIDENHAIN Linear Scales

Various kinds of controllers to choose from.

STANDARD:

Linear scales for high positioning accuracy are available for the X, Y and Z-axis.

FANUC 0iMF

OPTIONAL:

FANUC 32i-MB/31i-MBSIEMENSHEIDENHAINMITSUBISHI

17 18U’chine Technology Co., LTD. www.uchine.com.tw