series a rack and pinion pneumatic valve actuators as-600 pneumatic actuator.pdf · render radius...
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Series Apneumatic rack & pinion actuators
radi
usra
dius
Position Indicator: UV resistant polypropylene.
End Caps: Precision-cast aluminum, corrosion resistant polyurethane coated inside and out.
Fasteners: Stainless steel.
Bearing Pad: Polymer, corrosion resistant.
Pistons: Precision-castand machined aluminum andhard anodizedcoated.
Center Housing: Extruded aluminum and hard anodized.
Spring Sets: Springs are carbon steel and coated for corrosion resistance. Spring guides are corrosion resistant nylon.
Seals: Buna-N Nitrile is standard. Optional materials are available.
Output Drive Shaft: Electroless nickel coated carbon steel.
Travel Stops: Patented design allows independent open and close adjustment, standard on all models.
All Radius actuators are manufactured with silicone free lubricants.
The Series A double acting and spring return pneumatic rack and pinion actuators from Radius™ offer uncompromising standards of safety, reliability and value. The Series A rack and pinion actuators are designed to operate “quarter-turn valves”. The wide torque range capabilities* ensure that Radius™ is more than suitable for plug, ball, butterfl y
valve and damper applications. Look over the features and benefi ts that Radius has to offer. Check the specifi cations. You’ll fi nd that dollar for dollar Radius offers one of the fi nest valve actuators in the industry. Join the evolution in engineering, contact us today for further information or a quote.
• Wide torque range available.
• Namur accessory mounting surfaces are standard on all Radius actuators for attachment of ancillary control devices.
• Radius quality standards and support.
• High visibility two-part position indicator may have upper portion removed to expose external Namur drive shaft for simple attachment of Namur accessory devices while retaining position indicating capability.
• Complete o-ring sealing protects against ingress of outside moisture and contaminants.
• Unique travel stops in both open & close direction are standard on all models and independently and externally adjustable using standard tools.
• One piece anti-blow-out bottom entry drive shaft.
• Available in Spring Return (AS) and Double Acting (AD) confi gurations. Multiple spring design allows for a wider range of torque from a single unit. All springs are self-contained and guided for optimum effi ciency. All models are fully convertible between double acting & spring return.
• Corrosion resistant by design. Exacting standards of corrosion protection render Radius suitable for most hostile environments.
• Low-cost, closed circuit breathing system available (Namur fi tting) to protect actuator internal parts from extremely corrosive environments.
EVOLUTION IN ENGINEERING
FEATURES AND BENEFITS
*Torque range capabilities (double acting - 136 lb. ins. to 68,140 lb. ins. and spring return - 53 lb. ins. to 23,630 lb. ins.
Direct mount limit switch Direct mount positioner Direct mount pilot solenoid valves
1 2
Series NUX CSA and FMapproved explosion proofNAMUR mount solenoids.
New 180 degree spring-to-centeractuator.
Electroless Nickel Coated actuators.
Radius also Manufactures Scotch Yoke Actuators.
ITEMMODEL DESIGNATION (AD= Double Acting. AS = Spring Return)
AD-005AS-005
AD-008AS-008
AD-012AS-012
AD-020AS-020
AD-030AS-030
AD-040AS-040
AD-060AS-060
AD-100AS-100
AD-140AS-140
AD-200AS-200
AD-250AS-250
AD-370AS-370
AD-500AS-500
A - - - - - - - - - - - - 5.12
B 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15
B2 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18
C* 1.97 2.76 2.76 2.76 4.02 4.02 4.02 4.92 4.92 5.51 5.51 6.50 6.50
D* 1.42 1.97 1.97 - 2.76 2.76 2.76 4.02 4.02 - - - -
E 0.43 0.67 .75 0.87 0.87 1.06 1.06 1.42 1.42 1.81 1.42 1.81 2.17
F** 0.56 0.87 .99 1.11 1.11 1.43 1.43 1.90 1.90 2.37 1.90 2.37 2.84
G 1/4”-20UNC 5/16”-18UNC 5/16”-18UNC 5/16”-18UNC 3/8”-16UNC 3/8”-16UNC 3/8”-16UNC 1/2”-13UNC 1/2”-13UNC 5/18”-11UNC 5/18”-11UNC 3/4”-10UNC 3/4”-10UNC
H 0.35 0.47 0.47 0.47 0.59 0.59 0.59 0.71 0.71 0.94 0.94 1.18 1.18
I 10-24UNC 1/4”-20UNC 1/4”-20UNC - 5/16”-18UNC 5/16”-18UNC 5/16”-18UNC 3/8”-16UNC 3/8”-16UNC - - - -
J 0.31 0.35 0.35 - 0.47 0.47 0.47 0.59 0.59 - - - -
K 0.31 0.39 0.39 0.59 0.59 0.87 0.87 1.34 1.34 1.34 1.34 1.34 1.34
Weight(lbs) 4.0 7.5 9.9 13.2 17.6 23.1 31.9 57.2 60.0 88.0 121.0 169.4 268.0
1 4 or 8 10-24UNC. depth 0.31
2 1 of M6. depth 0.47
Mounting Dimensions (in.) Dimensions 90º Actuator
1.81
1.69
1.57
2.87
.43 .56
.79
3.54
1.18.32
1.91
4.41
.63
4.94
10–24UNC (x4).32Deep
1/4”NPT (x2)
10–24UNC (x2).32Deep
ISO5211
AD/AS-003A
ITEMMODEL DESIGNATION (AD= Double Acting. AS = Spring Return)
AD-005AS-005
AD-008AS-008
AD-012AS-012
AD-020AS-020
AD-030AS-030
AD-040AS-040
AD-060AS-060
AD-100AS-100
AD-140AS-140
AD-200AS-200
AD-250AS-250
AD-370AS-370
AD-500AS-500
A 7.09 8.43 9.41 11.22 10.91 13.39 14.72 16.73 17.52 21.14 18.11 26.38 31.50
B 3.50 4.41 5.24 5.24 6.65 6.65 7.68 8.27 9.13 9.13 12.01 12.01 15.98
C 4.37 5.16 5.94 5.94 7.44 7.83 9.06 9.69 10.71 10.71 13.39 13.39 17.72
D 3.98 4.96 5.20 7.01 6.22 8.50 9.13 10.71 10.04 13.90 12.48 17.64 19.69
E 1.93 2.24 2.76 2.76 3.35 3.35 3.94 4.25 4.72 4.72 5.94 5.94 8.07
F 2.52 2.87 3.31 3.31 3.98 3.98 5.04 5.43 5.91 5.91 7.17 7.17 9.25
G 1.81 1.81 1.97 1.97 3.15 3.15 2.95 3.15 3.54 3.54 3.94 3.94 5.31
H 1.69 2.83 2.83 2.83 3.54 3.54 3.54 4.33 5.12 5.12 6.14 6.14 7.09
I 0.79 0.79 0.79 0.79 0.79 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18
J 0.16 0.16 0.16 0.16 0.16 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20
K 0.63 0.71 0.79 0.98 0.98 1.22 1.22 1.50 1.61 2.09 2.01 2.60 3.11
L 0.20 0.24 0.31 0.31 0.39 0.39 0.47 0.47 0.47 0.55 0.55 0.67 .55
M 0.63 1.22 1.30 1.77 1.77 1.77 1.85 2.17 2.17 3.15 2.17 2.60 5.00
N 0.00 0.59 0.63 0.87 0.83 1.18 1.18 1.57 1.57 2.01 1.57 2.01 2.36
O 0.20 0.24 0.31 0.31 0.39 0.39 0.47 0.47 0.47 0.47 0.47 .67 0.55
ISO 5211 F05/F03 F07/F05 F07/F05 F07 F10/F07 F10/F07 F10/F07 F12/F10 F12 / F10 F14 F14 F16 F16
1 Air Connection. 2 Threads of 1/4” NPT. Depth 0.47 To NAMUR
2 4 Threads 10-24UNC. Depth 0.31 TO NAMUR
3 Outer stop adjustment by Allen key or flatted screw and wrench (both ends)
Suffix Part # FO5/FO3 or FO4
ISO 5211 Diameter Tapped Depth Specify
FO3 1.41 10-24 UNC 0.32 FO3
FO4 1.65 10-24 UNC 0.32 FO4
FO5 1.97 1/4” 20 UNC 0.32 FO5
90º Actuator
ITEMMODEL DESIGNATION AD-180-XXX
AD-180-005 AD-180-012 AD-180-030 AD-180-060 AD-180-140
C* 1.97 2.76 4.02 4.02 4.92
D* 1.42 1.97 2.76 2.76 4.02
E 0.43 0.75 0.87 1.06 1.42
F** 0.56 0.99 1.11 1.43 1.90
G 1/4”-20UNC 5/16”-18UNC 3/8”-16UNC 3/8”-16UNC 1/2”-13UNC
H 0.35 0.47 0.59 0.59 0.71
I 10-24UNC 1/4”-20UNC 5/16”-18UNC 5/16”-18UNC 3/8”-16UNC
J 0.31 0.35 0.47 0.47 0.59
K 0.31 0.39 0.59 0.87 1.34
Weight(lbs.)
5.0 12.2 23.8 40.0 108.0
1 10-24UNC. depth 0.31
2 M6. depth 0.47
180º Actuator
Air Consumption (Swept Air Volume Per Full Rotation)
Model No. Cubic Inches Open Cubic Inches Closed
AD003 - AS003 8.5 9.6
AD005 - AS005 10.1 11.4
AD008 - AS008 21.9 27.5
AD012 - AS012 32.6 40.3
AD020 - AS020 49.2 55.5
AD030 - AS030 68.6 83.8
AD040 - AS040 105.0 116.1
AD060 - AS060 161.2 194.7
AD100 - AS100 240.1 269.1
AD140 - AS140 286.0 250.0
AD200 - AS200 383.9 491.3
AD250 - AS250 467.5 533.6
AD370 - AS370 863.4 1067.2
AD500 - AS500 1282.0 1586.0
AD005-180 13.00 13.68
AD012-180 40.90 50.10
AD030-180 89.00 110.20
AD060-180 207.90 252.00
AD0140-180 536.00 635.00
Output Torques (lb. ins.)
Model No.Supply Air Pressure
40 psig 60 psig 80 psig 100 psig
AD003A 66 99 132 168
AD005A 136 205 275 342
AD008A 288 432 583 725
AD012A 437 647 875 1084
AD020A 656 984 1330 1659
AD030A 902 1358 1832 2278
AD040A 1358 2041 2752 3427
AD060A 2023 3035 4092 5086
AD100A 3144 4712 6344 8076
AD140A 3646 5310 7000 8600
AD200A 5496 8249 11111 13819
AD250A 6991 12220 14123 17574
AD370A 12242 18358 24730 30755
AD500A 17430 29200 41500 53630
180º Actuators
AD005A
180º 136 205 275 342
AD012A
180º 437 547 875 1084
AD030A
180º 902 1358 1832 2278
AD060A
180º 2023 3035 4092 5086
AD140A
180º 3646 5310 7000 9850
Output Torques (lb. ins.) and Pressure Ratings
Model No. Spring Set
Spring Torque Supply Air Pressure
Spring Start
Spring End
40 psig 60 psig 80 psig 100 psig
Air Start
Air End
Air Start
Air End
Air Start
Air End
Air Start
Air End
AS003A
4 61 32 - - 64 35 97 68 - -
5 79 42 - - 55 20 88 53 - -
6 97 51 - - - - 79 35 110 66
AS005A
6 98.4 53.8 80 37 145 103 - - - -
10 162 88.4 - - 112 41 179 108 - -
12 200 106 - - - - 159 72 224 136
AS008A
8 178 112 170 94 308 218 - - - -
12 302 189 - - 234 112 379 241 - -
16 364 227 - - - - 341 187 477 311
AS012A
8 286 157 270 145 471 347 - - - -
12 484 239 - - 367 156 586 375 - -
16 583 319 - - - - 534 280 735 481
AS020A
8 415 232 407 231 721 546 - - - -
12 703 393 - - 567 273 881 601 - -
16 847 474 - - - - 822 464 1130 778
AS030A
10 628 339 545 266 984 701 - - - -
16 1005 543 - - 792 346 1250 802 - -
20 1269 683 - - - - 1100 538 1530 966
AS040A
10 916 460 866 428 1520 1080 - - - -
16 1450 729 - - 1250 565 1940 1240 - -
20 1860 938 - - - - 1740 847 2380 1490
AS060A
10 1300 701 1260 692 2240 1650 - - - -
16 2070 1110 - - 1840 920 2850 1930 - -
20 2660 1430 - - - - 2550 1370 3500 2320
AS100A
10 2180 1120 1950 920 3450 2420 - - - -
16 3480 1770 - - 2810 1170 4380 2740 - -
20 4460 2270 - - - - 3900 1800 5380 3290
AS140A
14 2950 1610 2310 1460 3460 2240 - - - -
20 4062 2345 - - 2762 1035 4370 1938 7125 5400
24 4895 2815 - - - - 3894 1815 6650 4566
AS200A
10 3530 1850 3440 1870 6080 4520 - - - -
16 5630 3020 - - 5010 2510 7750 5260 - -
20 7210 3880 - - - - 6930 3737 9530 6330
AS250A
22 4360 2350 4450 2510 7820 5870 - - - -
34 6830 3670 - - 6540 3500 10040 7000 - -
40 8240 4430 - - - - 9300 5650 12600 8950
AS370A
10 8130 4060 7840 3940 13710 9810 - - - -
16 12940 6470 - - 11410 5200 17530 11320 - -
20 16370 8080 - - - - 17780 7810 21550 13600
AS500A
26 20620 10440 - - 18231 7169 30090 19560 41860 31860
34 26900 13720 - - - - 27170 12920 38670 25750
42 33270 16900 - - - - 23630 7170 35580 20000
Output Torque and air consumption
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ITEMMODEL DESIGNATION AD-180-XXX
AD-180-005 AD-180-012 AD-180-030 AD-180-060 AD-180-140
A 8.98 12.01 14.29 18.39 23.74
B 3.50 5.20 6.57 7.68 9.13
C 4.37 5.94 7.40 9.06 10.71
D 6.06 8.07 9.76 13.19 16.85
E 1.93 2.76 3.35 3.94 4.72
F 2.52 3.31 3.98 5.04 5.91
G 1.81 1.97 3.15 2.95 3.54
H 1.69 2.83 3.54 3.54 5.12
I 0.79 0.79 0.79 1.18 1.18
J 0.16 0.16 0.16 0.20 0.20
K 0.63 0.79 0.98 1.22 1.61
M 0.63 1.30 1.77 1.85 2.17
N - 0.63 0.83 1.18 1.57
ISO 5211 F05/F03 F07/F05 F07/F05 F07 F10/F07
j Air Connection. 1/4” NPT. Depth .43
k 10-24UNC. Depth .31
l Outer travel stop adjustment by screw driver and wrench (both ends)
Dimensions 180º Actuator
AMBEINT TEMPERATURE TRIM CODES
Standard Trim Code A -31º to 230ºFLow Temp Code Z -58º to +230ºFHigh Temp Code H -31º to +250ºF*
Optional temperature rating to 320ºF consult factory
Spring Return Models Double Acting Models
RADIUS L.L.C.
4922TECHNICAL DRIVE
MILFORDMI 48381
PHONE: 248.685.0773FAX: 248.685.0740
www.radius-eng.com
Item Description Quantity Material Surface Finish
1 BODY 1 Extruded Aluminium Hard Anodized
2 PISTON 2 Cast Aluminium Hard Anodized
3 DRIVE SHAFT 1 Carbon Steel Nickel Plated
• 4 BEARING PAD 4 Delrin
5 END-CAP 2 Cast Aluminium Polyurethane paint
• 6 THRUST WASHER 1 Nylon
• 7 RETAINING RING 1 Stainless Steel
• 8 END-CAP O-RING 2 Buna-N
• 9 PISTON BEARING 4 P.T.F.E.
• 10 PISTON O-RING 2 Buna-N
• 11 BOTTOM DRIVE SHAFT O-RING 1 Buna-N
• 12 TOP DRIVE SHAFT O-RING 1 Buna-N
13 SPRING & PRELOADER 4/42 Steel / Nylon + Glass Fiber Dacromet 500 (Springs)
• 14 DOUBLE SEALING DRIVE SHAFT O-RING 1 Buna-N
15 END-CAPS BOLTS 8 / 32 Stainless Steel
16 INNER TRAVEL STOP SCREW 2 Steel Alloy Dacromet 500
• 17 AIR ENTRANCE O-RING 4 Buna-N
18 TRAVEL STOP NUT 2 Steel Alloy Dacromet 500
19 OUTER END-STOP SCREW 2 Steel Alloy Dacromet 500
• 20 TRAVEL STOP O-RING 2 Buna-N
21 HELICOIL 2 Stainless Steel
22 INDICATOR 1 Nylon
Materials of construction
• Comprises repair kit sold separately