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Smart Water

Seminar for Water Applications, WaterDay Turkey, 2014

Restricted / © Siemens AG 2014. All Rights Reserved.

Dr. Andreas Pirsing / I IA AS PA W&WW T&C

• References 34

• SIWA LeakControl 22

• SIWA LEAK 17

• Siemens Smart Water SIWA 14

• Overview 2



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview

Siemens Offering for the

Water Industry

Smart Water

Lifecycle and Value Services

Automation

Solutions

Products for Water and

Wastewater

O&M optimization

Network Simulation

Water Loss Management

Lifecycle Services

Energy Efficiency Services

Condition Monitoring

IT Security for Automation

Design, engineering

Commissioning

Automation, instrumentation, communication

Drives

Life Cycle Management

Resilient water supply

Efficient use of resources

Automation of water facilities

Connected information

pioneering partner for water & wastewater



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview

Siemens Offering for the

Water Industry: Product Portfolio

Controller &

I/Os

Motors and

Drives

Pressure

Transmitters

Temperature

Transmitters

Level Measurement

Medium voltage

Telecontrol

Motor Control

Centers

Operator

Stations

Low voltage switch

gears,

motor starters

Operator Panels

Advanced Process Control

Gas Analyzers

Flow Metering

http://www.automation.siemens.com/bilddb/picdetails.asp?objID=33953&lang=de&visMode=


http://www.automation.siemens.com/bilddb/picdetails.asp?objID=33226&aktprim=0&nodeID=10007359&foldersopen=-1079-2907-3037-2908-2979-2980-3054-5450-7339-10185-10186-9172-9346-1-2-&jumpto=2&page=28




► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview

Smart Water

Not all water leaks are as easy as this to find!

Source: http://www.timeslive.co.za



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview

Smart Water

Active Leak Control

Active Leak Control

Sustainable reduction of water

losses by permanent monitoring

and detection of new and existing

leakages

Priority on reduction of leaking

period

Water loss volume = Leakage rate

(in m3/d or l/h) x duration (in d or h)

per leakage (DVGW W392)

About 90% of water loss caused

by small leakages

Solution Approach Challange



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview

Smart Water

Active Leak Control under the umbrella of SCADA/DCS

Office

@aGlance /

OPC-Server

Internet/Intranet

O&M

Terminal Bus Ethernet

OS Clients / Multi-Clients

OS-Server

Service

Engineering

Station ES

Industrial Ethernet / System Bus

OS

OP

ET

200M

PR

OF

IBU

S-D

P

PROFIBUS-PA PROFIBUS-DP

ET

200iS

PROFIBUS-

PA

ET

200M

Ex-I/O

Results

Water Management

SIWA



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview

Smart Water

Automation is the backbone of Active Leak Control

Office

@aGlance /

OPC-Server

Internet/Intranet

O&M

Terminal Bus Ethernet

OS Clients / Multi-Clients

OS-Server

Service

Engineering

Station ES


OS

OP

ET

200M

PR

OF

IBU

S-D

P

PROFIBUS-PA PROFIBUS-DP

ET

200iS

PROFIBUS-

PA

ET

200M

Ex-I/O



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview

Consultant DVD

Industry Proven Concepts based on IA&DT Portfolio

Technical Features

Application examples for

- Waste Water Treatment Plants (WWTP)

- Water Treatment Plants (WTP)

- Pumping Stations PS

- Desalination Plants (SWRO)

as templates for consultants, system integrators and end

customers; available: small/medium/large

Specification modules for all relevant electrical products,

approx. ca. 8.500 modules, additional general pre-modules

Technical Information

Sales Information

Marketing-Tool free-of-charge

Reduced Planning Costs,

Reduced Technical Risks

…due to tender support

-25%

Faster Project

Execution

…due to simplified clarification

-8%

“When using the DVD in planning the first plant, you will be saving some

10% to 12% in time. When planning the second or third plant, the time

reduction is likely to increase to 20 to 25%.”

DR. HARNISCH

Engineering Consultant for Automation



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview

SIMATIC Water Library Advanced

A Success Story to push SIMATIC Portfolio

Current Status

SIMATIC Water Library

- successfully used in approx. 150 projects

- became product with PCS 7, V8.0

PCS 7 Industry Library

Current Status

SIMATIC Water Library Advanced will focus on

standardized applications for Unit Operations, e.g.

SIMATIC Water Library Advanced consists of

- Water Control Module Types (WCMT), 05/2014

- Water Equipment Modules (WET), 09/2014

- Water Unit Templates (WUT), 06/2015

Marketing-Tool free-of-charge

Reduced Engineering

and Commissioning Costs

…due to standardized eng. process

-15%

Faster Project

Execution

…due to standardized eng. process

-8%

…due to common operation philosophy

-6%

Reduced Operation Costs

for Plant Owners

Zust. Änderung Datum

Bearb Geprüft

Norm

03.03.2014 Pillath

Treatment

Classification 3 at ATV-DVMK-M260

(German norm for WWTP) 5.000 PE Name

Blatt 1

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I IA AS PA W&WW TC

Technical Concept Solution for

Small WWTP

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PN =

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PN =

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PN =

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PN =

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PN =

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PN =

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kW

PN =

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kW

PN =

1 k

W

PN =

1 k

W

PN =

7,5

kW

PN =

7,5

kW

Outlet with Venturi

Measurement

2 x 4..20mA

Hach

Lange

SC1000

DC 24V

-pH

-Turbidity

-Conductivity

3 x 4..20mA

Level for /

after Intake

Pump Station

2 x 4..20mA

Hydroranger

200 +

XRS 5

DC 24V

Hach

Lange

SC1000

DC 24V

- O2 ,NH4-N

- NO3-N,

- Temperatur,

4 x 4..20mA

LUT420

XRS 5

DC 24V

SENTRON

3VL

3~ /N/PE

AC 400

160 KW

Main Distribution Power

Measurement

PN = 1 kW

Ou

tsid

e L

igh

tin

g

CE

E O

ute

r so

ckets

PN =

5 k

W

PN =

18 k

W

Bu

ild

ing

Lig

ht,

So

ckets

PN =

10 k

W

SIR

IUS

C

on

tac

tor+

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tor

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n

ET200S-IM151-8PN/DP,

CPU 192 kByte


CPU 192 kByte

PN =

5,5

kW

SCALANCE

X204 IRT

Hach

Lange

SC1000

DC 24V


CPU 192 kByte

Flow/Volume

Excess Sludge

1 x 4..20mA

General Facilities / Mechanical Treatment Biology/ Secondary Settlement Tank/ Outlet Sludge Treatment

SIMATIC PCS 7 BOX

Single Station 250PO‘s

incl. ES+OS+ ACRON

(50 PV‘s)+ Monitor +

Mouse + Keyboard

- Level Aeration

Tank

1 x 4..20mA

Pressure

Aeration Tank

1 x 4..20mA

Level Sludge

Tank 1 + 2

2 x 4..20mA

LUT420

XRS 5

DC 24V

LUT420

XRS 5

DC 24V

SENTRON PAC 3200

LUT420 +

XRS 5

DC 24V

Hydroranger

200+

XRS 5

DC 24V

SITRANS F

Measurement

Transducer

MAG 5000 +

MAG 5100 W

DC 24V

Main Distribution

Circuit Breaker

with <U release

Level after

Screen

1 x 4..20mA

-pH

-Turbidity

2 x 4..20mA

Flow/Volume

Return Sludge

1 x 4..20mA

Precipitation

Agent Dosing

1 x 4..20mA

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tio

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ir B

low

er

2

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dg

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iqu

or

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mp

Tan

k 2

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k 2

SITRANS F

Measurement

Transducer

MAG 5000 +

MAG 5100 W

DC 24V

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C

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tac

tor+

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tec

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SIN

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n



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview

Increasing demand supply gap

Business as Usual: gap will increase up to 2.800 bn m3/a

More efficiency needed more intelligence needed!

Main portfolio element: Water Management System SIWA

based on PCS 7

Smart Water

Increasing Demand for IT solutions

Smart Water Grids

Increasing market share for Smart Water Grids:

8% (2010) to 29% (2020)

Business potential:

5,8 bn USD (2010) to 22,2 bn USD (2020)

Smart Water Situation 2010-2030



• References 34


• SIWA LEAK 17


• Overview 3



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview

Smart Water@aGlance

SIWA is a Water Decision Support System, based on installed

automation system, that helps the water utility to increase the

operational performance in regards of cost efficiency, availability,

resilience, ….

Optimization

■ SIWA SEWER

Stormwater management system in sewer networks

■ SIWA OPTIM

Optimization of pump schedules in water pipelines and networks

Simulation

■ SIWA CONCEPTS/OTS

Hydraulic simulation, validation of operational concepts and

scenarios, operator training

■ SIWA SECURE

Monitoring, analysis and control of media flow and water quality,

decision support in emergency cases

Water Loss Management

■ SIWA LEAK/SIWA LeakControl

Leak detection & localization in pipelines and water distribution

networks

SEWER

Stormwater

Management

LeakControl

Water Loss

Management

SIMATIC

PCS 7

LEAK

Leak

Monitoring

CONCEPT

OTS

Simulation

OPTIM

Pump

Scheduling

Other

Functions

SECURE

Homeland

Security



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview

SIWA Modules in Detail

Reduction of Water Losses: SIWA LEAK and SIWA LeakControl

SIWA LeakControl

Software package based on

SIMATIC PCS 7 (planned)

Permanent leakage detection for

distribution networks

Utilizes statistical methods following

IWA methodology

SIWA LEAK

Software package based on

SIMATIC PCS 7 and STEP 7

Permanent leakage detection and

location in pipelines

Utilizes physical models, like mass

balance and pressure calculation

Solution Overview Objective and Task

Results:

Pipelines: Segments with

leakages, size of leakages

Results:

Networks: District Metering

Areas (DMA) with leakages

Strategic Objective:

Reliable water supply,

reduction of water losses


Reduced costs for water

distribution and production


Optimized usage of natural

water resources



• References 34


• SIWA LEAK 16


• Overview 3



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview


SIWA LEAK: Leak Detection and Leak Location in Pipelines

Pipeline

Pre-processor Module

Post-processor Module

Central LDS Unit

Result Manager Module

No Leak, Leak Warning, Leak Alarm

Communication Module

Simulation Models and Algorithm

for Leak Detection and Location

SIWA LEAK

SCADA

WinCC/PCS 7

OS-Server


Terminal Bus

Local LDS Units

Pre-processor Moduls

Communication Moduls

For S7-300 and S7-400 !

Leak detection

Mass balance method

Flow change method

Pressure drop method

Pressure wave method

Leak location

Pressure wave method

Pressure flow method



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview



The flow rates up and downstream of the

leak are compared and the difference is

measured

The flow rates measured at at least two points

are evaluated

Homogeneous, adjustable sensitivity throughout

the entire pipeline

The imprecision of any single mass balance has

to be reduced by setting a time over which a

mean value is calculated

Response time is a function of the selected

sensitivity

Temperature-dependent effects can be taken

into account separately

Description Mass Balance Method

x=0 x=l

Upstream of

the leak

Downstream

of the leak

Q1 Q2 Q3 Qout

Leak x

Qin

Q

x

Flow rate

The difference is detected between the flow rates at measuring

points Qin and Qout



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview



Time-related flow changes: Evaluation of

flow rate measurements at a single point

Simple and universally applicable, constant

sensitivity throughout the

entire length of the pipeline

Fast response time

Easy to combine with the pressure

drop method

Low sensitivity

Description Flow Change Method

x=0 x=l

Upstream of

the leak

Downstream

of the leak

Q1 Q2 Q3 Qout

Leak x

Qin

Q

x

The change in the flow rate is detected at measuring point Qout;

measurements taken at different times are compared.

Flow rate



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview



Detection and localization by means of

sound waves: Evaluation of pressure

measurements at a single point

(detection) or two points (location)

Simple, universal usability

Detection and localization by the same system

Very quick response time

Very good for detecting sudden (major) Leaks

Low sensitivity, attenuation in long pipelines

Highly accurate, quick response pressure

sensors are required

Description Pressure Wave Method

t=0

t=t1

Δt Position

Detection

Localization

P

P P



• References 34


• SIWA LEAK 17


• Overview 3



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview


SIWA LeakControl

Infrastructure Leakage Index ILI Objective and Task

Supply zone

DMA with

sub DMA

Bulk/flow

meter

ILI Technical performance category

1 –

2

A Further loss reduction may be uneconomic

unless there are shortages; careful analysis

needed to identify cost effective

improvement

2 –

4

B Potential for improvements; consider

pressure management; better active

leakage control practices, and better

network maintenance

4 –

8

C Poor leakage record; tolerable only if water

is plentiful and cheap; even then, analyze

level and nature of leakage and intensify

leakage reduction efforts

> 8 D Horrendously inefficient use of resources;

leakage reduction programs imperative and

high priority



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview


SIWA LeakControl

System

Input

Volume

Authorized

Consumption

Billed

Authorized

Consumption

Billed Metered Consumption Revenue

Water Billed Unmetered Consumption

Unbilled

Authorized

Consumption

Unbilled Metered Consumption

Non-

Revenue

Water

Unbilled Unmetered Consumption

Water

Losses

Apparent

(commercial)

Losses

Unauthorized Consumption

Customer Meter Inaccuracies and Data Handling Errors

Real

(physical)

Losses

Leakage on Transmission and Distribution Mains

Leakage and Overflows at Storage Tanks

Leakage on Service Connections up to point of Customer Meter



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview


SIWA LeakControl

SIWA Leak Control

Measuring unit consists of:

Clamp-on ultrasonic flow meter

Line entry incl. battery pack &

charg.unit

Small PLC, S7-1200

GSM/GPRS modem to transmit

the data



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview


SIWA LeakControl

CAPEX

phase

OPEX

phase

Phase 4: Commissioning

Start of permanent ALC

Network lifecycle

Start of operation

Phase 2: Detailed Network Analysis

Hydraulic model, calibration with field data

Phase 3: Implementation

Planning/creation of DMA’s, installation of

Active Leakage Control, incl. add. sensors

Permanent Active Leakage

Control (ALC) by DMA

monitoring

Phase 1: Feasibility Study

Data Collection, Evaluation of leakage level

(water balance), analysis of pressure management

Water Loss

Management

Permanent

leakage detection

using

SIWA software

Visualization of ALC results

in SCADA

Pressure Management Location of DMA’s with

leakages

Repair of identified

leakages, reduction of

water losses

Pipe Asset

Management



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview


Active Leak Control (ALC) with SIWA LeakControl

System inflow

(stationary and permanent)

Storage tank outflow metering

DMAs/virtual DMAs

Monitoring of flow

Connection to SCADA system

Temporary phase of

localization

Localization via LC sensors in distribution system

(Use of noise loggers)

Pinpoint

Pinpointing with correlator

STEP 3.1 LeakControl

Permanent, automatic

water loss detection

STEP 3.2

Rough leakage

localization

STEP 3.3

Accurate leakage

localization



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview


SIWA LeakControl

Central Unit

The central unit module provides actively

and continuously ongoing statistical

analysis.

It is a technical interpretation of weighted

sums from the flow measurements, using

the method of time series analysis and

sequential probability ratio testing.

For leak detection, a lead time of about

1-2 weeks in order to collect relevant

data for comparison is required

Flow velocity and flow direction of the water can

be shown online on the HMI

Description Architecture of SIWA LeakControl

Module

1 Central unit



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview


SIWA LeakControl

Network-wide mass balancing

The „network-wide mass balance” module is

used to implement zone balancing over the

whole network so that mass balancing for

the entire network becomes possible.


Module

1 Central unit

Module

2 DMA Mass Balancing



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview


SIWA LeakControl

Exchange of data between the central

unit and the process control/SCADA

This module is also the interconnection

between the central unit, the model-based

analysis and the consumption prognosis

model.

Available connection to process control

SIMATIC WinCC and PCS7

It is prepared for connection to other process

control/SCADA systems


Module

1 Central unit

Module

2 DMA Mass Balancing

Module

3 Connection to SCADA



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview


Customer Benefits: SIWA LEAK and SIWA LeakControl

Minimized water losses due to reduced

leakage time

Increased reliability of water supply

due to reduced water losses (NRW: non

revenue water)

Reduced energy costs and increased

revenue due to reduced water losses

Increased water quality due to reduced

contamination

Reduced costs due to avoidance of

collateral damages (e.g. at building

ground works)

Increased resource efficiency

Resilient water supply

Customer benefit



• References 33


• SIWA LEAK 17


• Overview 3



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview

SIWA LEAK

Eastern Provence Water Transmission System (Saudi Arabia)

Customer Benefits

Siemens Solutions

Challenges

Identification of leakages < 3% of nominal flow

Leakage Detection System (LDS) using the

existing instrumentation and communication

Leakage detection system using SIWA LEAK:

Data survey, data validation

Engineering, commissioning

Installation of SIMATIC PCS 7, incl.

instrumentation and communication

High operational- and supply safety through

automatic detection and localization of leakages

Reduction of the operational costs through

reduced losses of water caused by leakages

Facts and Figures

Capacity: 410.000 m³/d

Length: 110 km

Pipeline DN1200



Water Management System SIWA

Current Activities

RC Project name LEA LEC CON SEC SEW OPT Status Description

GER Erftverband, KA Kenten II 3 • MUNLV project project, follow-up of phase I

• Further R&D partners: PFI, FiW,

AUS South East Water • SEW interested in strategic partnership to develop IT

solutions

KSA SWCC, WTS EPWTS 4 • Enhancement of existing installation

KSA SWCC, WTS Shuqaiq 4

UAE TRANSCO, WTS Fujairah II 4 • Enhancement of existing installation

UAE TRANSCO, Al Ain 4

GER SW Zwickau 2 • RBSwave preparing hydraulic study

MAY Syabas 1 • Customer is interested to use installed RTU system

for leckage detection

BRA CASAEB 1

CAN Montreal 1

GER RWW 2 • R&D pilot (2009-11), to be continued (BMBF project)



► References

► SIWA

LeakControl

► SIWA LEAK

► Siemens Smart

Water SIWA

► Overview

The Future

(not yet available)

WaterCockpit is a holistic manage-

ment information and decision

support system, that also offers

simulation and forecast options for

specific and relevant topics

Management information

- Specific KPI

- Specific KPI charts

Analysis

- Trend analysis

- Prognosis

- Statistical correlations

Multi criterial decision support

Risk management

…

Solution Overview Objective and Task



Dr. Andreas Pirsing

Technical Support&Concepts

I IA AS PA WWW

Phone: +49/911 895-7107

E-Mail: [email protected]

Thank you for your attention!

siemens.com/answers

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