section 1: curriculum summarybenvanas.co.za/downloads/mqa/pages/mining operator... · web...

Curriculum Document

Curriculum Code

Curriculum Title

711101001

Mining Operator (Roof Bolt Operator - Underground Coal)

Name

Email

Phone

Development Quality Partner

Mining Qualifications Authority

[email protected]

011 547 2600

______________________

______________________

Learner QDF Signature

Date

______________________

______________________

QDF Signature

Date

______________________

______________________

DQP Representative Signature

Date

Table of content

SECTION 1: CURRICULUM SUMMARY

1. Occupational Information

1.1 Associated Occupation

1.2 Occupation or Specialisation Addressed by this Curriculum

1.3 Alternative Titles used by Industry

2. Curriculum Information

2.1 Curriculum Structure

2.2 Entry Requirements

3. Assessment Quality Partner Information

4. Part Qualification Curriculum Structure

SECTION 2: OCCUPATIONAL PROFILE

1. Occupational Purpose

2. Occupational Tasks

3. Occupational Task Details

3.1. Complying with standard operating procedures required of equipment operators (NQF Level 2)

3.2. Installing support units and elements using a Roof Bolting Machine in an underground coal mine (NQF Level 2)

SECTION 3: CURRICULUM COMPONENT SPECIFICATIONS

SECTION 3A: KNOWLEDGE MODULE SPECIFICATIONS

List of Knowledge Modules for which Specifications are included

1. 711101001-KM-01, Standard operating Procedures for Mining Operators, NQF Level 2, Credits 13

1.1 Purpose of the Knowledge Modules

1.2 Guidelines for Topics

1.3 Provider Programme Accreditation Criteria

1.4 Exemptions

2. 711101001-KM-02, Installing support in Underground Coal Mines, NQF Level 2, Credits 5




2.4 Exemptions

SECTION 3B: PRACTICAL SKILL MODULE SPECIFICATIONS

List of Practical Skill Module Specifications

1. 711101001-PM-01, Complete Start of shift Procedures, NQF Level 2, Credits 4

1.1 Purpose of the Practical Skill Modules

1.2 Guidelines for Practical Skills


1.4 Exemptions

2. 711101001-PM-02, Participate in conducting inspections and examinations of the environment , NQF Level 2, Credits 9




2.4 Exemptions

3. 711101001-PM-03, Conduct pre-use inspections of the equipment, NQF Level 2, Credits 3




3.4 Exemptions

4. 711101001-PM-04, Complete end of shift procedures, NQF Level 2, Credits 2




4.4 Exemptions

5. 711101001-PM-06, Identify the position of the holes and position the machine accordingly , NQF Level 2, Credits 8




5.4 Exemptions

6. 711101001-PM-07, Drill the support and/or service holes using a roof bolting machine , NQF Level 2, Credits 3




6.4 Exemptions

7. 711101001-PM-08, Install roof bolts using a roof bolting machine , NQF Level 2, Credits 3




7.4 Exemptions

SECTION 3C: WORK EXPERIENCE MODULE SPECIFICATIONS

List of Work Experience Module Specifications

1. 711101001-WM-01, Exposure to the safe operating practices and procedures applicable to machine operators, NQF Level 02, Credits 8

1.2 Guidelines for Work Experiences

1.3 Contextualised Workplace Knowledge

1.4 Criteria for Workplace Approval

1.5 Additional Assignments to be Assessed Externally

2. 711101001-WM-02, Exposure to the support processes relevant to the mining site, NQF Level 02, Credits 16





SECTION 4: STATEMENT OF WORK EXPERIENCE

SECTION 1: CURRICULUM SUMMARY1. Occupational Information1.1 Associated Occupation

711101: Mining Operator:

1.2 Occupation or Specialisation Addressed by this Curriculum

711101001: Mining Operator (Roof Bolt Operator - Underground Coal)

1.3 Alternative Titles used by Industry

Coal Cutter

Continuous Miner Operator

Rock Drill Operator

Roof Bolter Mining

Shuttle Car Operator Mining

2. Curriculum Information2.1 Curriculum Structure

This qualification is made up of the following compulsory Knowledge and Practical Skill Modules:

Knowledge Modules:

711101001-KM-01, Standard operating Procedures for Mining Operators, NQF Level 2, Credits 13

711101001-KM-02, Installing support in Underground Coal Mines, NQF Level 2, Credits 5

Total number of credits for Knowledge Modules: 18

Practical Skill Modules:

711101001-PM-01, Complete Start of shift Procedures, NQF Level 2, Credits 4

711101001-PM-02, Participate in conducting inspections and examinations of the environment , NQF Level 2, Credits 9

711101001-PM-03, Conduct pre-use inspections of the equipment, NQF Level 2, Credits 3

711101001-PM-04, Complete end of shift procedures, NQF Level 2, Credits 2

711101001-PM-06, Identify the position of the holes and position the machine accordingly , NQF Level 2, Credits 8

711101001-PM-07, Drill the support and/or service holes using a roof bolting machine , NQF Level 2, Credits 3

711101001-PM-08, Install roof bolts using a roof bolting machine , NQF Level 2, Credits 3

Total number of credits for Practical Skill Modules: 32

This qualification also requires the following Work Experience Modules:

711101001-WM-01, Exposure to the safe operating practices and procedures applicable to machine operators, NQF Level 02, Credits 8

711101001-WM-02, Exposure to the support processes relevant to the mining site, NQF Level 02, Credits 16

Total number of credits for Work Experience Modules: 24

2.2 Entry Requirements

There are no educational entry requirements. Learners must meet all the physical and health requirements to work in an underground coal mine and to obtain the mine specific operating license.

3. Assessment Quality Partner Information

Name of body: Mining Qualifications Authority

Address of body: 7 Anerley Road Parktown 2193

Contact person name: Jeannette de Leeuw

Contact person work telephone number: 011 547 2600

4. Part Qualification Curriculum Structure

There are no part qualifications

SECTION 2: OCCUPATIONAL PROFILE1. Occupational Purpose

Mining Equipment Operators operating Roof Bolting machines in an underground Coal Mine to install support in order to make workplaces safe for mining operations.

2. Occupational Tasks

Complying with standard operating procedures required of equipment operators (NQF Level 2)

Installing support units and elements using a Roof Bolting Machine in an underground coal mine (NQF Level 2)

3. Occupational Task Details3.1. Complying with standard operating procedures required of equipment operators (NQF Level 2)

Unique Product or Service:

Safe work environment and operating conditions

Occupational Responsibilities:

Complete Start of shift Procedures

Participate in conducting inspections and examinations of the environment

Conduct pre-use inspections of the equipment

Complete end of shift procedures

Conduct workplace examinations

Occupational Contexts:

Exposure to the safe operating practices and procedures applicable to machine operators

3.2. Installing support units and elements using a Roof Bolting Machine in an underground coal mine (NQF Level 2)

Unique Product or Service:

Effectively installed support elements (Including extraordinary support)

Occupational Responsibilities:

Identify the position of the holes and position the machine accordingly

Drill the support and/or service holes

Install the roof bolt

Install additional temporary support

Occupational Contexts:

Exposure to the roof support processes relevant to the specific underground coal mining operation.

SECTION 3: CURRICULUM COMPONENT SPECIFICATIONSSECTION 3A: KNOWLEDGE MODULE SPECIFICATIONS

List of Knowledge Modules for which Specifications are included

711101001-KM-01, Standard operating Procedures for Mining Operators, NQF Level 2, Credits 13

711101001-KM-02, Installing support in Underground Coal Mines, NQF Level 2, Credits 5

1. 711101001-KM-01, Standard operating Procedures for Mining Operators, NQF Level 2, Credits 13


The main focus of the learning in this knowledge module is to build an understanding of the key occupational health and safety concepts, principles and theories that an operator of mining equipment require to become an effective equipment operator in an underground coal mine.

The learning will enable learners to demonstrate an understanding of:

KM-01-KT01: Mining sequences for coal winning operations (Basic) (10%)

KM-01-KT02: Principles of strata control (Intermediate) (10%)

KM-01-KT03: Features indicating unsafe strata (Intermediate) (20%)

KM-01-KT04: Characteristics of basic mine gases (Basic) (10%)

KM-01-KT05: Principles for identifying hazards related to misfires and sockets (Basic) (10%)

KM-01-KT06: Importance of effective communication to enhance safety and productivity (Intermediate) (20%)

KM-01-KT07: Purpose and process of conducting pre-use checks on equipment (Intermediate) (20%)


1.2.1. KM-01-KT01: Mining sequences for coal winning operations (Basic) (10%)

Topic elements to be covered include:

KT0101 Describe the various operations associated with the coal winning: a. installing support; b. coal cutting operations; c. Drilling operations; d. Coal breaking operations; e. Coal Loading operations; f. Coal hauling operations

KT0102 Explain the typical activities for working in an underground coal mine giving motivation why these activities must be executed: a. Obtain safety equipment from the lamp room (testing and signing for equipment); b. Pre-shift reporting; c. Traveling to working places; d. Waiting place procedures e. Initial examination; f. Pre start inspections

KT0103 Describe the generic responsibilities of underground production machine operators: a Checking the appropriateness of the underground environment relevant to the working area (ventilation, strata conditions, gas testing, dust suppression); b. Up and down stream communication and clarifying the work instructions; c. Ensuring the availability of consumables; d. Operating of the equipment according to standard.

KT0104 Indicate the importance of operating according to the planned targets: a. Describe the overall production requirements; b. Need for safe operations to achieve the safety targets; c. Consequences of not achieving the required targets

KT0105 Give examples of the application of the relevant Mine Health and Safety Act requirements applicable to operating mining equipment in underground Coal Mines: a. Overall purpose and objectives of the act; b. Rights and Responsibilities of the employees and the employer; c. Rights and powers of the Health and safety representative; d. Consequences for non-compliance with the relevant regulatory requirements

Internal Assessment Criteria and Weight

IAC0101 Without reference to learning material describe the mining sequence of operations for the winning of coal;

IAC0102 Explain without reference to learning material: Lamp room procedures, waiting place procedures, initial examination, mid-shift and end of shift procedures, men and material transport procedures;

IAC0103 Without reference to learning material describe all the procedures regarding the inspection of the work environment before, during and after completion of the work;

IAC0104 Given a range of work environments and conditions learners will be able to describe the safe operation of the equipment in order to achieve the required efficiency standards;

IAC0105 Without reference to learning material describe all the legal authorisation (licensing) requirements and duties of the equipment operator.

(Weight 10%)

1.2.2. KM-01-KT02: Principles of strata control (Intermediate) (10%)


KT0201 Overview of the Geology relevant to coal mining: a. How coal was formed; b. Characteristics of different Coal Seams; c. Reasons for exploration boreholes and borehole logging

KT0202 Describe the typical geological anomalies found in underground coal mines and indicate the consequences of these anomalies and how to control them: a. Slips; b. Faults; c Dykes; d. Sills; e. Brows.

KT0203 Indicate how the Presence of water and gases in strata layering impact on the creation of the anomalies: a. Risks associated with the presence of water and gas pressure in the strata layering; b. How to recognise the presence of water and gas pressure; c. Actions to be taken to control and monitor the impact of gas and water pressure

KT0204 Explain the overall support requirements for the control of strata conditions in coal mines: a. Primary support (pillars and mining parameters); b. Secondary support (Temporary support, permanent support, special support)

KT0205 Explain the consequences of intersecting various geological discontinuities and not taking the required precautions


IAC0201 Given descriptions/ pictures of a working area learners will be able to identify all the geological anomalities and explain how they should be controlled;

IAC0202 Describe the primary, secondary support and mining parameters required to manage the given strata conditions

(Weight 10%)

1.2.3. KM-01-KT03: Features indicating unsafe strata (Intermediate) (20%)


KT0301 Describe the conditions that will indicate changes in strata stability: a. Scaling; b. Guttering; c. existence of tension cracks; d. Burnt coal; e. Appearance of water or increase in water or gases; f. Floor heave; g. Slabbing h. Indications of support failure

KT0302 Explain the required controls when the various indicators are noticed/identified


IAC0301 Given various geological anomalies learners will be able to describe the features that indicate the anomalies, explain the potential consequences of these anomalies and describe what the equipment operator must do when these anomalies are encountered in the workplace.

(Weight 20%)

1.2.4. KM-01-KT04: Characteristics of basic mine gases (Basic) (10%)


KT0401. Identify the four main gases found in underground coal mines: a. O2; b. CH4; c. CO; d. CO2

KT0402 Explain the consequences of the presence of any one of the four gasses

KT0403 Explain the methods of detecting the presence of the four gases

KT0404 Describe what must be done to prevent and control the presence of gases in working places

KT0405 Identify the typical situations and environments where gas could be present


IAC0401 Without reference to learning material name the four main gases and their sources in an underground coal mine and explain how to test for these gases indicating the actions to be taken when these gases are encountered.

(Weight 10%)

1.2.5. KM-01-KT05: Principles for identifying hazards related to misfires and sockets (Basic) (10%)


KT0501 Explain what is meant by misfires and indicate the potential dangers associated with misfires

KT0502 Describe what precautions must be taken when a potential misfire is detected/identified: a. Barricade the area; b. report to the supervisor

KT0503 Explain what a socket is and what the potential dangers are relating to sockets

KT0504 Describe what precautions must be taken when sockets are detected/identified


IAC0501 Given pictures of a work environment where misfires and sockets are present learners will be able to identify all the misfires and sockets and describe what the operator must do when these are encountered in the workplace.

(Weight 10%)

1.2.6. KM-01-KT06: Importance of effective communication to enhance safety and productivity (Intermediate) (20%)


KT0601. Explain what is meant by effective communication and identify the barriers that could prevent communication from being effective

KT0602 Describe various practical steps that can be taken to improve the effectiveness of communication

KT0603 Explain the basic steps to ensure effective communication using telephones

KT0604 Describe the different applications of communication; a. Instructions; b. Feedback; c. Reporting; d. Problem Solving; e. Use of meetings to communicate; f. Use of notice boards and written communication


IAC0601 Given descriptions of various underground situations where communication is required learners will be able to identify the barriers to poor communication in each of the situations, explain what can be done to improve the communication indicating the potential consequences of inefficient communication and give examples of how the operator can improve the communication situation.

(Weight 20%)

1.2.7. KM-01-KT07: Purpose and process of conducting pre-use checks on equipment (Intermediate) (20%)


KT0701 Explain the purpose of pre-use checklists

KT0702 Describe the processes to be followed when executing a pre-use inspection on equipment

KT0703 Explain how the information gathered from pre-use inspections are used to improve safety and productivity

KT0704 Describe the actions to be taken when deviations are detected during pre-use inspections

KT0705 Explain the meaning of the various classifications of hazards on pre-use inspections


IAC0701 Given various completed pre-use checklists and pictures of the actual equipment learners will be able to indicate if the checklists have been correctly completed and describe the actions required to deal with defects indicated on the checklists

(Weight 20%)


Physical Requirements:

Professional lecture room facilities with the required, material, models and electronic media to present the learning.

Human Resource Requirements:

Facilitators of learning must be in possession of a recognised general education and training certificate at NQF level 2 and proof of completing the FLC;

Facilitator of learning must be in possession of a recognised Facilitator and Assessment certificate;

Facilitators of learning must have at least two years experience working in a production environment in an underground coal mine;

Facilitator to learner ration must not exceed 1:15

Legal Requirements:

None

1.4 Exemptions

2. 711101001-KM-02: Installing support in Underground Coal Mines, NQF Level 2, Credits 5


The main focus of the learning in this knowledge module is to build an understanding of the key concepts, theories and principles associated with the installation of support to control the strata conditions in an underground coal mine

The learning will enable learners to demonstrate an understanding of:

KM-02-KT01: Features, benefits and application principles of a full range of support elements used in underground coal mines (Basic) (50%)

KM-02-KT02: Operating principles of a roof bolting machine (Basic) (50%)


2.2.1. KM-02-KT01: Features, benefits and application principles of a full range of support elements used in underground coal mines (Basic) (50%)


KT0101 Explain how a roof bolt works to create a support beam

KT0102 Explain the principles of various types of roof bolt applications and indicate the typical conditions where each of them will be applicable: a. Point anchor; b. Full column; c. Mechanical bolts; c. Resin bolts; d. Extraordinary support (W Straps)

KT0103 Describe how to identify incorrectly installed roof bolts and explain the consequences of incorrectly installed roof bolts

KT0104 Explain what corrective action must be taken to rectify incorrectly installed roof bolts

KT0105. Describe the required hole dimensions for effective roof bolting in different applications: a. Drill bit size; b. Auger diameter and length; c. Roof bolt diameter and length

KT0106 Describe the typical support patterns and the required sequence of installing the support

KT0107 Explain the difference between spin to stall and timed resin


IAC0101 Given descriptions and pictures of various roof bolt installations learners will be able to indicate defects in the installation and describe the possible causes thereof.

(Weight 50%)

2.2.2. KM-02-KT02: Operating principles of a roof bolting machine (Basic) (50%)


KT0201. Identify the basic controls and components of the machine and explain the purpose and functions of these controls and components during the various operating processes: a. Normal operations; b. Emergency situations; c. Shut down and lock out; d. End of shift.

KT0202 Describe the capabilities and limitations of the roofbolting machine and indicate the consequences of exceeding these capabilities/limitations

KT0203 Identify the various performance monitoring indicators on the machine and explain what the allowed parameters are for each of the indicators: a. Pressure; b. Fluid levels; c. Heat indicators; d. automatic gas detectors; e. Proximity control devices

KT0204 Describe the operating sequence for installing the required roofbolts and indicate the standard times for completing the work effectively: a. Position the machine; b. Installing temporary support; c. Drilling the hole; c. Installing the roofbolt

KT0205 Explain the need for and application of dust suppression during drilling operations: a. Using water (wet drilling); b. Use vacuum (Dry drilling)

KT0206 Describe the physical indicators of problems with the operation of the machine: a. Noise; b. Vibrations; c. Leaks.

KT0207 Explain the key principles of the power supply to the machine: a. Electrical power supply and cable handling and protection; b. Diesel/Electrical powered machines

KT0208 Explain how the safety of people around the machine must be protected: a. Safety of the cable handler; b. Safety of other workers in the area; c. Personal safety of the operator

KT0209 Describe what conditions in the environment must be continually monitored and indicate what actions must be taken to deal with changes in the environment


IAC0201 Given descriptions of the specific equipment as set out in the OEM manuals and various operations that must be executed learners will be able to identify all the major components, controls, operating capabilities and operating procedures of the equipment.

(Weight 50%)



Professional lecture room facilities with the required, material, models and electronic media to present the learning.

Human Resource Requirements:



Facilitators of learning must have at least two years experience working in a production environment in an underground coal mine;


Legal Requirements:

None

2.4 Exemptions

No exemptions identified providers must apply to the AQP to have programmes recognised for purposes of exemption.

SECTION 3B: PRACTICAL SKILL MODULE SPECIFICATIONS

List of Practical Skill Module Specifications

711101001-PM-01, Complete Start of shift Procedures, NQF Level 2, Credits 4

711101001-PM-02, Participate in conducting inspections and examinations of the environment , NQF Level 2, Credits 9

711101001-PM-03, Conduct pre-use inspections of the equipment, NQF Level 2, Credits 3

711101001-PM-04, Complete end of shift procedures, NQF Level 2, Credits 2

711101001-PM-06, Identify the position of the holes and position the machine accordingly , NQF Level 2, Credits 8

711101001-PM-07, Drill the support and/or service holes using a roof bolting machine , NQF Level 2, Credits 3

711101001-PM-08, Install roof bolts using a roof bolting machine , NQF Level 2, Credits 3

1. 711101001-PM-01, Complete Start of shift Procedures, NQF Level 2, Credits 4


The focus of the learning in this module is on providing the learner an opportunity to practice the skills required by equipment operators in an underground coal mine to execute start of shift procedures.

The learner will be required to:

PM-01-PS01: Complete lamp room procedures

PM-01-PS02: Complete the waiting place procedures


1.2.1. PM-01-PS01: Complete lamp room procedures

Scope of Practical Skill

Condition for Performance: Given a certified lamp room equipped with all legally required lamps, emergency and testing equipment for working in an underground coal mine. the learner must be able to:

PA0101 Collect and conduct visual inspection of cap-lamps and self-rescuer

PA0102 Inspect and conduct a calibration test on the flammable gas measuring instruments

PA0103 Inspect the instrument and test the calibration on the velometer

PA0104 Sign and accept accountability for the issued equipment

PA0105 Indicate the destination where the equipment will be utilised and the time that the equipment was taken

Applied Knowledge

AK0101 Testing techniques applicable to the specific instruments

AK0102 The calibration ranges associated with the various instruments

AK0103 Procedures for dealing with any variances of faults detected

Internal Assessment Criteria

IAC0101 Test understanding of the applied knowledge, learners must without reference to learning material, describe the operating procedures and related parameters correctly

IAC0102 Observe the extent to which the learner complies with all the inspection and testing processes as set out in the standard checklist

1.2.2. PM-01-PS02: Complete the waiting place procedures


Condition for performance: Given a waiting place that complies with all legal requirements and a production team in a simulated or controlled work environment the learner must be able to:

PA0201 Collect and conduct visual inspection of cap-lamps and self-rescuer

PA0202 Inspect and conduct a calibration test on the flammable gas measuring instruments

PA0203 Inspect the instrument and test the calibration on the velometer

PA0204 Sign and accept accountability for the issued equipment

PA0205 Indicate the destination where the equipment will be utilised and the time that the equipment was taken

Applied Knowledge

AK0201 Purpose of the waiting place and the procedures that will be followed

AK0202 Techniques of reporting and asking questions during waiting place discussions


IAC0201 Test understanding of the applied knowledge - learners will, without reference to learning material be able to correctly explain the specific waiting place procedures

IAC0202 Observe the extent to which the learner actively participates in the procedures and uses appropriate interpersonal skills to report critical information and ask the correct questions.

IAC0203 Evaluate the accuracy of the interpretation of relevant notices and special instructions



Providers must have proven access to the facilities, work environments and/or simulations as stated in the conditions of performance for each of the practical skills.

Human Resources Requirements:



Facilitators of learning must have at least two years experience in the practical field specified in the module;


1.4 Exemptions


2. 711101001-PM-02, Participate in conducting inspections and examinations of the environment, NQF Level 2, Credits 9


The focus of the learning in this module is on providing the learner an opportunity to practice the skills required by equipment operators in an underground coal mine to conduct inspections and examinations in an underground coal mining environment.


PM-02-PS01: Conduct hazard identification and risk assessment

PM-02-PS02: Conduct physical and visual inspection of the roof and rib sides

PM-02-PS03: Check the appropriateness of ventilation flows

PM-02-PS04: Execute gas testing

PM-02-PS05: Check the availability of utilities and services


2.2.1. PM-02-PS01: Conduct hazard identification and risk assessment


Condition for performance: Given a simulated or controlled work area in an underground coal mine with the required safety equipment and the relevant documentation the learner must be able to:

PA0101 Identify all hazards in the given work area

PA0102 Identify and describe the various energy sources present in the area

PA0103 Take immediate appropriate action to mitigate or eliminate serious risks

PA0104 Record and report all the risks in the area

Applied Knowledge

AK0101 Techniques for identifying hazards and risks

AK0102 Process and implication of the cause and effect principle


IAC0101 Observe the extent to which the learners apply and correctly describe the generally accepted HIRA process to identify the hazards and specify the risks

IAC0102 Evaluate the completed risk assessment document - all hazards must be identified and the correct and appropriate remedial actions taken

IAC0103 Evaluate the accuracy of the completed documentation

2.2.2. PM-02-PS02: Conduct physical and visual inspection of the roof and rib sides


Condition for performance: Given a controlled work environment in an underground coal mine and the required safety equipment learner must be able to:

PA0201 Examine and determine the fitness for use of all the required tools and equipment

PA0202 Examine the conditions of the floor and take appropriate action where required

PA0203 Remove temporary mechanical support

PA0204 From a safe position visually inspect the roof and rib sides

PA0205 Use the sounding equipment sound the roof and rib sides

PA0206 Identify all geological disturbances/anomalities

PA0207 From under a supported roof area, use the barring equipment to bar loose material from the roof and rib sides

PA0208 Take appropriate action to remove people, fence off and report any abnormal/hazardous/dangerous conditions

PA0209 Identify and mark hollow sounding roof areas

PA0210 Install temporary mechanical props where needed

PA0211 Identify, read and report tell-tale indicators

Applied Knowledge

AK0201 Techniques for sounding and barring roof and rib sides

AK0202 Processes and techniques for installing temporary support

AK0203 Techniques for identifying hazardous roof and rib side conditions (loose layers, overhangs, tension cracks, incorrectly installed or damaged support etc.)


IAC0201 Observe the extent to which the learner follows the accepted and logical process to conduct the inspections

IAC0202 Observe the extent to which the learner complies with all the minimum safety requirements

IAC0203 Evaluate the performance of the learner against the requirements (accuracy in describing the processes and the reasons for the processes)

IAC0204 Evaluate that all hazardous conditions were identified and that the correct remedial actions were taken

IAC0205 Evaluate the safe and effective installation and removal of the mechanical prop

2.2.3. PM-02-PS03: Check the appropriateness of ventilation flows


Conditions for performance: Given a simulated or controlled work environment where the ventilation flow can be changed and various tools to check ventilation flow (Velometer, smoke tube and measuring tape and stop watch, stone dust.) the learner must be able to:

PA0301 Use the given tools to measure the velocity of the air flow and evaluate against the required standard

PA0302 Report any deviations from standard

PA0303 Identify the possible leakages of the ventilation in the specific work area.

Applied Knowledge

AK0301 Techniques of using the various measuring methods

AK0302 Reasons for ventilation and the consequences of poor ventilation


IAC0301 Observe the extent to which the learners conduct the inspections according to the accepted processes and comply with the methodology

IAC0302 Evaluate that the velocities are correctly determined and that the appropriate corrective actions are initiated.

2.2.4. PM-02-PS04: Execute gas testing


Condition for performance: Given a simulated or controlled work environment and the appropriate gas testing/monitoring instruments the learner must be able to:

PA0401 Examine the instrument and test the fitness for use and zero calibration

PA0402 Test for the presence of flammable gas (correct positions, heights and for the correct time period) before taking the roof bolt machine into the workplace

PA0403 Suspend instrument in the correct position for continuous monitoring of flammable gas

PA0404 Explain the appropriate actions to be taken if gas is detected

Applied Knowledge

AK0401 Techniques for checking the equipment

AK0402 Reasons for testing at specific positions

AK0403 Operating principles of the testing equipment

AK0404 Accepted and legally permissible limits for the presence of flammable gas


IAC0401 Test understanding of the applied knowledge - learners must, without reference to learning material, explain and demonstrate understanding of all the applied knowledge

IAC0402 Observe the extent to which learners comply with the procedures and processes for testing for flammable gas.

IAC0403 Evaluate that learners can correctly determine gas concentrations

2.2.5. PM-02-PS05: Check the availability of utilities and services


Conditions for performance: Given a controlled work environment with all the required utilities. the learner must be able to:

PA0501 Check the availability of water and water pressure

PA0502 Determine the availability of power supply

PA0503 Check the availability of consumables

PA0504 Inspect the condition of the cable and identify possible damage to the cable

Applied Knowledge

AK0501 The required water pressure and the techniques for determining the water pressure in the system

AK0502 Required isolation and lock out procedures

AK0503. Indicators of problems with power supply


IAC0501 Observe the extent to which learners use an appropriate and safe method to determine the water pressure

IAC0502 Observe the extent to which the learner follows safe practices for inspecting the power supply









2.4 Exemptions


3. 711101001-PM-03, Conduct pre-use inspections of the equipment, NQF Level 2, Credits 3


The focus of the learning in this module is on providing the learner an opportunity to practice the skills required by equipment operators in an underground coal mine to conduct pre-use inspections on mobile equipment in an underground coal mining environment.


PM-03-PS01: Do visual inspection of the equipment according to the checklist, identify and report defects.

PM-03-PS02: Check the availability and functionality of consumables


3.2.1. PM-03-PS01: Do visual inspection of the equipment according to the checklist, identify and report defects.


Conditions for performance: Given a simulated or controlled work environment with the specific equipment and the appropriate pre-use checklist the learner must be able to:

PA0101 Identify all component as per the pre-use checklist (Indicate the specific component on the equipment)

PA0102 Explain how, why and when each component must be inspected

PA0103 Physically inspect the equipment according to the checklist

PA0104 Complete the checklist and obtain the necessary signatures

PA0105 Report all defects

Applied Knowledge

AK0101 The actual components of the machine in relation to the checklist

AK0102 Techniques and processes for checking each of the items on the checklist

AK0103 Reasons for checking each of the items and the consequences of failures of the various components of the machine


IAC0101 Observe and evaluate the process used to conduct the checks - all physical visual checks must be done correctly

IAC0102 Evaluate the completeness of the checklists and that the correct reporting procedures were followed

3.2.2. PM-03-PS02: Check the availability and functionality of consumables


Conditions for performance: Given a range of consumables required for the specific operation and descriptions of various mining conditions the learner must be able to:

PA0201 Determine the required consumables to execute the operation

PA0202 Check all consumables for fitness for use

PA0203 Determine the appropriateness of the consumables for the various conditions

PA0204 Indicate what actions are required to deal with defects in the consumables

Applied Knowledge

AK0201 The required consumables for various tasks and conditions

AK0202 Requirements for the fitness for use of each of the consumables

AK0203 Consequences of using incorrect or defective consumables

AK0204 Required actions to deal with problems


IAC0201 Evaluate that the learner has correctly identified the required consumables and inspected them according to the required standards.









3.4 Exemptions


4. 711101001-PM-04. Complete end of shift procedures, NQF Level 2, Credits 2


The focus of the learning in this module is on providing the learner an opportunity to practice the skills required by equipment operators in an underground coal mine to complete the end of shift procedure in an underground coal mining environment.


PM-04-PS01: Remove the machine into a designated area

PM-04-PS02: Complete end of shift lamp room procedures


4.2.1. PM-04-PS01: Remove the machine into a designated area


Conditions for performance: Given a machine at the end of a shift and a controlled work environment the learner must be able to:

PA0101 Identify the designated area for parking the machine

PA0102 Check the designated area to ensure that it is safe to park the machine there

PA0103 Tram the machine to the designated area

PA0104 Shut down the machine and release all stored energy

PA0105 Isolate and lock out the machine

PA0106 Shut down the water valve at the manifold

PA0107 Identify and report any deviations, work done, consumables used and potential defects to the supervisor

Applied Knowledge

AK0101 Techniques for reporting

AK0102 Machine operating techniques and processes


IAC0101 Observe the extent to which learners comply with all the required processes and procedures for the safe parking and shut down of the machine.

IAC0102 Evaluate the accuracy and completeness of the end of shift report given to the supervisor (Verbal)

4.2.2. PM-04-PS02: Complete end of shift lamp room procedures


Condition for performance: Given a simulated or controlled lamproom and all instruments used during the shift the learner must be able to:

PA0201 Clean and examine the self-contained self-rescuer, cap lamp and relevant instruments

PA0202 Report defects

PA0203 Place the cap lamp and self-rescuer on the charging rack and ensure that the cap lamp is charging

PA0204 Hand instruments back to the lamps man and sign the appropriate register with time included

Applied Knowledge

AK0201 Techniques for cleaning and checking safety equipment


IAC0201 Evaluate the handed in instruments and the signed register against the requirements









4.4 Exemptions


5. 711101001-PM-06, Identify the position of the holes and position the machine accordingly , NQF Level 2, Credits 8


The focus of the learning in this module is on providing the learner an opportunity to practice the skills required by equipment operators in an underground coal mine to position the roof bolting machine and install temporary support.


PM-06-PS01: Identify the specific support patterns for different mining conditions

PM-06-PS02: Install temporary support


5.2.1. PM-06-PS01: Identify the specific support patterns for different mining conditions


Conditions for Performance: Given a controlled work environment and various mine standards containing a range of geological conditions where systematic and extraordinary support is required, an operating Roof bolter and all the required tools, equipment and material the learner must be able to:

PA0101 Identify the area to be supported

PA0102. Describe the required support pattern for each of the mining conditions

PA0103 Demonstrate on the machine which controls and devices must be used to determine the support spacing in accordance to the required patterns

PA0104 Demonstrate how to use additional measuring tools to determine the spacing (Use of T- Bar)

Applied Knowledge

AK0101 Techniques for identifying the different geological discontinuities

AK0102 Techniques for determining the required support patterns and spacing required

AK0103 Techniques of operating the devices on the machine to determine support pacing

AK0104 Techniques for using physical measuring devices


IAC0101 Observe and evaluate the extent to which the learner complies with all health and safety requirements. Learners must use all appropriate personal protective equipment, always work from under a supported area and comply with the given standards.

IAC0102 Evaluate the extent to which learners are able to accurately indicate the use of all the controls and devices on the machine and demonstrate the use of physical measuring equipment.

IAC0103 Observe and evaluate the extent to which learners can identify the different geological discontinuities and indicate the appropriate support patterns/spacings required, all discontinuities must be correctly identified and the correct support patterns must be described for each of the given conditions.

5.2.2. PM-06-PS02: Install temporary support


Condition for performance: Given a controlled work environment containing a range of geological conditions where systematic and extraordinary support is required and various mine standards, an operating Roof bolter and all the required tools, equipment and material. (Include mine poles, mechanical and hydraulic props) the learner must be able to:

PA0201 Identify the appropriate temporary support methods to be used for each of the given conditions.

PA0202 Install and remove mine poles (Can only remove the temporary support after the permanent support has been installed)

PA0203 Install and remove mechanical props (Can only remove the temporary support after the permanent support has been installed)

PA0204 Install and remove hydraulic props (Can only remove the temporary support after the permanent support has been installed)

PA0205 Position the roof bolter to install temporary support

Applied Knowledge

AK0201 Techniques for measuring and selecting the appropriate temporary support for the different conditions

AK0202 Techniques for identifying the correct angle and position of the temporary support


IAC0201 Observe and evaluate the extent to which the learner complies with all health and safety requirements. Learners must use all appropriate personal protective equipment, always work from under a supported area and comply with the given standards.

IAC0202 Evaluate that learners have selected the correct type and length of support and have correctly identified the positioning and angle of the support

IAC0203 Observe and evaluate that learners have properly examined and prepared the area where the support must be installed

IAC0204 Observe and evaluate the extent to which learners follow the correct sequence for installing each of the types of support

IAC0205 Evaluate the extent to which learners follow the correct procedures for safely removing the various types of support









5.4 Exemptions


6. 711101001-PM-07, Drill the support and/or service holes using a roof bolting machine , NQF Level 2, Credits 3


The focus of the learning in this module is on providing the learner an opportunity to practice the skills required by equipment operators in an underground coal mine to complete the end of shift procedure in an underground coal mining environment.


PM-07-PS01: Attach drill steel and drill bits to a roof bolter for different drilling operations

PM-07-PS02: Drill a full range of holes using a roof bolter


6.2.1. PM-07-PS01: Attach drill steel and drill bits to a roof bolter for different drilling operations


Condition for performance: Given a controlled work environment containing a range of geological conditions where systematic and extraordinary support is required and various mine standards, an operating Roofbolter and all the required tools, equipment and material, including substandard drill steel and drill bits the learner must be able to:

PA0101 Position the roof bolter correctly to install the temporary support for drilling roofbolt holes

PA0102 Check the condition of the drill steel and drill bits and identify defects

PA0103 Remove and attach drill bit to the drill steel using the correct tools

PA0104 Insert and remove drill steel into and from the drill chuck

Applied Knowledge

AK0101 Techniques for identifying defective drill steel and drill bits

AK0102 Safe methods of installing and removing drill bits and drill steel into and from the drill chuck on a roofbolter


IAC0101 Observe and evaluate the extent to which the learner complies with all health and safety requirements. Learners must use all appropriate personal protective equipment, always work from under a supported area and comply with the given standards

IAC0102 Evaluate that learners have correctly positioned the roofbolter and installed the on board hydraulic support correctly for each of the given mining conditions

IAC0103 Observe and evaluate the extent to which learners follow the correct processes and procedures for installing and removing drill steel and drill bits. All procedures must be safely and correctly followed and all appropriate tools must be used correctly.

6.2.2. PM-07-PS02: Drill a full range of holes using a roof bolter


Condition for performance: Given a controlled work environment containing a range of geological conditions where systematic and extraordinary support is required and various mine standards , an operating Roofbolter fitted with various dust suppression systems (water and vacuum), with the correct drill steel installed and all the required tools, equipment and material. the learner must be able to:

PA0201 Drill a roofbolt hole at the correct angle and depth

PA0202 Position the roofbolter for the drilling of roofbolt holes

PA0203 Initiate the hole and ensure that the dust suppression system is working

Applied Knowledge

AK0201 Techniques for dust suppression during drilling

AK0202 Techniques and processes of operating the drilling equipment on the roofbolter

AK0203 Techniques of preventing drill steel from getting stuck in the drill hole or damaging the drill steel



IAC0202 Evaluate the quality of the drilled holes. Holes must be drilled at the correct depth, angle and position without damage to the drill steel or equipment and without getting stuck in the drill hole.









6.4 Exemptions


7. 711101001-PM-08, Install roof bolts using a roof bolting machine , NQF Level 2, Credits 3


The focus of the learning in this module is on providing the learner an opportunity to practice the skills required by equipment operators in an underground coal mine to complete the install roof bolts in an underground coal mining environment.


PM-08-PS01: Check a full range of roof bolt installations and identify poorly installed roof bolts - indicate what must be done to rectify

PM-08-PS02: Install different lengths of roof bolts


7.2.1. PM-08-PS01: Check a full range of roof bolt installations and identify poorly installed roof bolts - indicate what must be done to rectify


Condition for performance: Given a controlled work environment containing a range of geological conditions where systematic and extraordinary support has been installed (some of the roof bolts must be damaged and incorrectly installed) and various mine standards, an operating Roof bolter and all the required tools, equipment and material the learner must be able to:

PA0101 Identify damaged and incorrectly installed roof bolts

PA0102 Describe the appropriate actions required to correct the damaged and incorrectly installed roof bolts

PA0103 Install replacement roof bolts

Applied Knowledge

AK0101 Techniques for identifying incorrectly installed roof bolts (indicators of damaged or incorrectly installed roof bolts - Bent/loose washers, incorrect thread length, rounded nuts etc.)

AK0102 Techniques for identifying damaged roof bolts


IAC0101 Evaluate the ability of the learner to identify damaged or incorrectly installed roof bolts. Learners must be able to identify all instances deviations

IAC0102 Evaluate the learners ability to install replacement roof bolts according to the set procedures and standards

7.2.2. PM-08-PS02: Install different lengths of roof bolts


Condition for performance: Given a controlled work environment containing a range of geological conditions where systematic and extraordinary support must be installed and various mine standards, an operating Roof bolter and all the required tools, equipment and material. (Including resin injectors) the learner must be able to:

PA0201 Identify the correct roof bolts and resins for the required conditions

PA0202 Insert resin into the holes in the correct sequence with and without resin injectors

PA0203 Insert the roof bolt spinning adapter into the roof bolter chuck

PA0204 Select and insert the roof bolt into the spinning adapter

PA0205 Insert the roof bolt behind the installed resin push it to the end of the hole and spin it for the specified period as per resin specification

PA0206 Hold the roof bolt for the specified period and torque appropriately

PA0207. Lower the chuck and remove the spinning chuck

Applied Knowledge

AK0201 Techniques of identifying the correct roof bolts, resins and resin specifications

AK0202 Process for installing roof bolts safely and correctly


IAC0201 Observe and evaluate the extent to which learners follow the prescribed procedures and processes


IAC0203 Evaluate the quality of the installation. All roof bolts in the installation must comply with the given standards and manufacturers specifications









7.4 Exemptions


SECTION 3C: WORK EXPERIENCE MODULE SPECIFICATIONS

List of Work Experience Module Specifications



1. 711101001-WM-01, Exposure to the safe operating practices and procedures applicable to machine operators, NQF Level 02, Credits 8

1.1 Purpose of the Work Experience Modules

The focus of the work experience is on providing the learner an opportunity to gain experience in applying all the occupational health and safety practices that will enable them to safely operate mobile mining equipment in an underground coal mine.


WM-01-WE01: Complete the mine induction


1.2.1. WM-01-WE01: Complete the mine induction

Scope of Work Experience

The person will be expected to engage in the following work activities:

WA0101 Attend and complete the mining induction

WA0102 Complete the assessments to obtain the Learners License for the specific equipment

Supporting Evidence

SE0101 Copy of the mine specific learner license


1 Site specific Hazard Identification, risk assessment and control

2 Site specific procedures and code of practice relating to trackless mobile machines relevant to the role of a machine operator

3 Site specific strata control and systematic support standard procedures relevant to machine operators

4 Site specific ventilation and explosion prevention standards

5 Site specific emergency and evacuation procedures

6 Site specific lock out procedures



Operating underground coal mine with at least one production sections


All the legally required staff must be appointed in terms of the Mine Health and Safety Act and Regulations.

The learner must work under the direct supervision of a qualified operator

Legal Requirements:

Learners must be issued with mine specific equipment authorisation (License)


None

2. 711101001-WM-02, Exposure to the support processes relevant to the mining site, NQF Level 02, Credits 16

2.1 Purpose of the Work Experience Modules

The focus of the work experience is on providing the learner an opportunity to gain experience in executing all the duties required to effectively operate the mine specific equipment and to gain the mine specific licenses for the specific equipment. The exposure will also ensure that learners are exposed to the specific manufacturers specifications and procedures for the equipment.


WM-02-WE01: Operate mine specific roofbolting equipment for a period of twenty shifts.


2.2.1. WM-02-WE01: Operate mine specific roofbolting equipment for a period of twenty shifts.

Scope of Work Experience

The person will be expected to engage in the following work activities:

WA0101 Install support under normal conditions (No major geological anomalies)

WA0102 Install support in abnormal conditions (Presence of geological discontinuities)

WA0103. Install extraordinary support used on the site

Supporting Evidence

SE0101 All pre-use checklists completed correctly

SE0102. At least three planned task observations completed by the supervisor for all the support tasks

SE0103 At least three completed risk assessments identifying changing strata conditions


1 Site specific support standards relevant to the roofbolt machine operator

2 Site specific pre-use checklists for the roofbolter

3 Machine specific hazards and risk assessments (issue based risk assessments)

4 Site specific continuous risk assessment procedures for installing support



Operating underground coal mine with at least one production sections


All the legally required staff must be appointed in terms of the Mine Health and Safety Act and Regulations.

The learner must work under the direct supervision of a qualified operator

Legal Requirements:

Learners must be issued with mine specific equipment authorisation (License)


None

SECTION 4: STATEMENT OF WORK EXPERIENCE

Curriculum Number:

711101001

Curriculum Title:

Mining Operator (Roof Bolt Operator - Underground Coal)

Learner Details

Name:

ID Number:

Employer Details

Company Name:

Address:

Supervisor Name:

Work Telephone:

E-Mail:


WM-01-WE01

Complete the mine induction

Scope Work Experience

Date

Signature

WA0101

Attend and complete the mining induction

WA0102

Complete the assessments to obtain the Learners License for the specific equipment

Supporting Evidence

Date

Signature

SE0101

Copy of the mine specific learner license

Contextualised Workplace Knowledge

Date

Signature

1

Site specific Hazard Identification, risk assessment and control

2

Site specific procedures and code of practice relating to trackless mobile machines relevant to the role of a machine operator

3

Site specific strata control and systematic support standard procedures relevant to machine operators

4

Site specific ventilation and explosion prevention standards

5

Site specific emergency and evacuation procedures

6

Site specific lock out procedures

Additional Assignments to be Assessed Externally

Date

Signature


WM-02-WE01

Operate mine specific roofbolting equipment for a period of twenty shifts.

Scope Work Experience

Date

Signature

WA0101

Install support under normal conditions (No major geological anomalies)

WA0102

Install support in abnormal conditions (Presence of geological discontinuities)

WA0103

. Install extraordinary support used on the site

Supporting Evidence

Date

Signature

SE0101

All pre-use checklists completed correctly

SE0102

. At least three planned task observations completed by the supervisor for all the support tasks

SE0103

At least three completed risk assessments identifying changing strata conditions

Contextualised Workplace Knowledge

Date

Signature

1

Site specific support standards relevant to the roofbolt machine operator

2

Site specific pre-use checklists for the roofbolter

3

Machine specific hazards and risk assessments (issue based risk assessments)

4

Site specific continuous risk assessment procedures for installing support

Additional Assignments to be Assessed Externally

Date

Signature

711101001 - Mining Operator (Roof Bolt Operator - Underground Coal)Page 15 of 39

section 1: curriculum summarybenvanas.co.za/downloads/mqa/pages/mining operator... · web...

Documents