secora company overview (2016) copy 2

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SECORA COMPANY OVERVIEW 1 WHERE PRODUCTIVITY MEETS SUSTAINABILITY SECORA is a global consulting business specialising in process improvement, STIVEXMSREP IǺIGXMZIRIWW ERH EWWIX TIVJSVQERGI ERH YXMPMWEXMSR We deliver measurable improvement and lasting change through process analysis, process design and optimisation, technology integration, and knowledge transfer. With a diverse client base including defence, mining, oil and gas, construction, infrastructure and services companies, we have spent many years developing ERH VIǻRMRK SYV FYWMRIWW MQTVSZIQIRX methodologies and tools for improved application across industry sectors. Established in Europe in 2000, SECORA commenced operating in Australia in ;I RS[ WIVZMGI XLI &WME 5EGMǻG region, South America and Africa from SǽGIW MR ]HRI] 5IVXL ERH MRKETSVI WHY WE DO WHAT WE DO We derive great satisfaction seeing our clients’ business goals and potential being JYPP] VIEPMWIH ERH [LIR XERKMFPI ǻRERGMEP results are achieved. We thrive on the challenge of working through each client’s unique situation. Our aim is to de-mystify problem solving and continuous improvement methodologies, so that they become standard practice for our clients. OUR STRENGTHS *(47&ƶW OI] TSMRX SJ HMǺIVIRGI PMIW MR our delivery approach. We are committed to sharing our knowledge and instilling culture change within client teams to ensure results are both implemented and sustainable. We work in partnership with our clients, developing long-term relationships based on mutual trust and respect. Through our involvement with the Lean Construction Institute of Australia (LCIA) and the Building and Construction Authority Singapore (BCA), we maintain and contribute to the latest industry knowledge. SECORA helps clients to overcome their toughest productivity challenges, applying proven methodology and working with client teams to ensure results are sustainable. Company Overview First we seek to understand our client’s environment, organisation, challenges and problems by collecting qualitative and quantitative data. We then analyse the data and translate it into useful insights and diagnostic information that can be used to identify opportunities and develop improvement solutions. Finally, we support implementation and execution, providing as much or as little support as required, so that our clients realise genuine business impact and ÆåĹåĀƋŸØ ƵĜƋĘ ƋĘå ĹåƵ ĩĹŅƵĬåÚčå ±ĹÚ åƻŞåųĜåĹÏå retained by the client team. understand analyse implement

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Page 1: SECORA Company Overview (2016) copy 2

SECORA COMPANY OVERVIEW 1

WHERE PRODUCTIVITY MEETS SUSTAINABILITY

SECORA is a global consulting business

specialising in process improvement,

STIVEXMSREP�IǺIGXMZIRIWW��ERH�EWWIX�

TIVJSVQERGI�ERH�YXMPMWEXMSR��

We deliver measurable improvement

and lasting change through process

analysis, process design and optimisation,

technology integration, and knowledge

transfer.

With a diverse client base including

defence, mining, oil and gas, construction,

infrastructure and services companies,

we have spent many years developing

ERH�VIǻRMRK�SYV�FYWMRIWW�MQTVSZIQIRX�

methodologies and tools for improved

application across industry sectors.

Established in Europe in 2000, SECORA

commenced operating in Australia in

������;I�RS[�WIVZMGI�XLI�&WME�5EGMǻG�

region, South America and Africa from

SǽGIW�MR��]HRI]��5IVXL�ERH��MRKETSVI��

WHY WE DO WHAT WE DO

We derive great satisfaction seeing our

clients’ business goals and potential being

JYPP]�VIEPMWIH��ERH�[LIR�XERKMFPI�ǻRERGMEP�

results are achieved.

We thrive on the challenge of working

through each client’s unique situation. Our

aim is to de-mystify problem solving and

continuous improvement methodologies,

so that they become standard practice for

our clients.

OUR STRENGTHS

�*(47&ƶW�OI]�TSMRX�SJ�HMǺIVIRGI�PMIW�MR�

our delivery approach. We are committed

to sharing our knowledge and instilling

culture change within client teams to

ensure results are both implemented

and sustainable. We work in partnership

with our clients, developing long-term

relationships based on mutual trust and

respect.

Through our involvement with the Lean

Construction Institute of Australia (LCIA)

and the Building and Construction

Authority Singapore (BCA), we maintain

and contribute to the latest industry

knowledge.

SECORA helps clients to overcome their toughest productivity challenges, applying proven methodology

and working with client teams to ensure results are sustainable.

Company Overview

First we seek to understand our client’s environment,

organisation, challenges and problems by collecting

qualitative and quantitative data.

We then analyse the data and translate it into useful

insights and diagnostic information that can be used

to identify opportunities and develop improvement

solutions.

Finally, we support implementation and execution,

providing as much or as little support as required, so

that our clients realise genuine business impact and

ÆåĹåĀƋŸØ� ƵĜƋĘ� ƋĘå� ĹåƵ� ĩĹŅƵĬåÚčå� ±ĹÚ� åƻŞåųĜåĹÏå�

retained by the client team.

understand

analyse

implement

Page 2: SECORA Company Overview (2016) copy 2

SECORA COMPANY OVERVIEW 2

.RHYWXV]��IGXSVW

Oil & Gas

Mining & Resources

SECORA partners with Oil & Gas clients – from Exploration to Cessation of Production – to support them in achieving both their strategic goals and production targets. We work to de-risk Capital Project Delivery and to increase operating Asset Return on Capital Employed (ROCE). Typically, we improve Capital Project results and Asset ROCE by greater than 20%.

With experience in engineering, asset management and Total Maintenance *ǺIGXMZIRIWW� 82*����*(47&�LIPTW�GPMIRXW�[MXL�WEJIX]��TVSHYGXMZMX]�MQTVSZIQIRX�ERH�GSWX�VIHYGXMSR��;I��SǺIV�E�GSQFMREXMSR�SJ�HIIT�MRHYWXV]�ORS[PIHKI�ERH�business improvement capability to mining clients. Our solutions range from focused improvement initiatives to complete end-to-end analysis of operations. Applying tools and processes based on ISO 55000, LEAN Manufacturing and Six Sigma, we work with mining clients to reduce waste, simplify processes and improve performance.

Defence

Services

Our experience extends across a range of assets including Submarines, Mine Hunters, Hydrographic, Fleet Air Arm, Fleet Support Unit and Surveillance and Response Group assets. We have supported the Australian Department of Defence Strategic Reform Program (SRP) since its inception, working to enhance productivity for Navy, Army, and Air Force. We have delivered a broad range of projects including overall capability VIZMI[W��TVSNIGX�MQTVSZIQIRX�TPERW��QEMRXIRERGI�IǺIGXMZIRIWW��TPERRMRK�ERH�scheduling, logistics and supply chain optimisation, and strategic workforce planning.

;I�WIIO�XS�MQTVSZI�XLI�IǽGMIRG]�ERH�IǺIGXMZIRIWW�SJ�TVSGIWWIW�JSV�SYV�GPMIRXW�operating in Service industries. These include non-defence Government sectors, water, utilities, healthcare and logistics service providers. Within the Financial Services sector, we have worked with major and boutique institutions in Asia, Australia and Europe. including banking, treasury, funds management, insurance and broking institutions. We have a track record for improving transactional environment TIVJSVQERGI�F]�YT�XS�����[LMPWX�WMKRMǻGERXP]�MQTVSZMRK�TVSGIWWMRK�EGGYVEG]�

Construction & InfrastrucureTo reduce lifecycle cost, we partner with our clients along the entire asset life cycle, JVSQ�GSRGITX�HIZIPSTQIRX�ERH�5VSNIGX�)IǻRMXMSR�XLVSYKL�XS�HIGSQQMWWMSRMRK�and disposal. We focus on upskilling internal client teams, while providing the supporting processes and implementing the latest technology including BIM (Building Information Management). Our work has covered distressed project intervention, asset maintenance and operations of existing major infrastructure including roads, rail, loading terminals, ports and power stations as well as commercial building projects.

Page 3: SECORA Company Overview (2016) copy 2

SECORA COMPANY OVERVIEW3

WHERE PRODUCTIVITY MEETS SUSTAINABILITY

SECORA improves the Return on

Capital Employed (ROCE) by increasing

productivity through delivering innovative

solutions based on domain and Lean

knowledge.

']�IRKEKMRK�SYV�GPMIRXWƶ�WXEǺ��ERH�

incorporating state of the art technologies

such as Building Information Management

(BIM), we are able to create sustainable

value. We partner with our clients along

the entire asset lifecycle, from concept

development through to decommissioning

and disposal so as to reduce lifecycle cost.

Our Solutions

ASSET CREATION

CAPITAL PROJECT DELIVERY

The majority of mega-projects are delayed

(on average by 20 months) or run over

budget (by 80% on average) [McKinsey

June 2015]. SECORA’s mission is to

change the way major construction and

infrastructure projects are planned and

delivered, allowing our clients to eliminate

cost blow-outs and overruns, and ensure

highly productive construction execution.

Our solutions include:

• 5VSNIGX�)IǻRMXMSR���(SRXVEGXMRK�Strategies

• Design for Manufacture & Assembly

• Design for Construction (& on-site Assembly)

• Design for Operation & Disposal

• Productivity Improvement & Lean Intervention

• Integrated BIM &Lean Construction.

SUPPLIER MANAGEMENT &

COLLABORATIVE CONTRACTING

Many Capital Assets are delivered

using Engineering, Procurement

and Construction (EPC) contractors.

Responsibility for delivery is usually

abdicated rather than delegated and

shared, and contracts are often Fixed

Price with penalties for late delivery.

These contracting arrangements typically

inhibit, if not discourage, collaboration and

IǽGMIRG]�

Using our proven Advanced Project

Management tools and Collaborative

Contracting framework, SECORA facilitates

the development, implementation and

monitoring of collaborative contracting

models. We work with Asset Owners, EPC

contractors, and supply chain partners

to establish both the commercial and

behavioural framework for successful

project or contract delivery.

In the absence of an appropriate

contractual structure, optimising value and

minimising waste is extremely challenging.

Using our proven Advanced Project

Management tools and Collaborative

Contracting framework, SECORA facilitates

the development, implementation and

monitoring of collaborative contracting

models. We work with Asset Owners, EPC

contractors, and supply chain partners

to establish both the commercial and

behavioural framework for successful

project or contract delivery.

IMPROVED RETURN ON CAPITAL

EMPLOYED

MAINTENANCE, SHUTDOWNS,

LOGISTICS OPTIMISATION

SECORA works with maintenance and

operational teams to achieve productivity

improvements and cost reduction, as

well as improving HSE performance and

decreasing risk for clients. Applying our

Lean manufacturing mindset, we identify

and remove waste, simplify maintenance

and operational processes and improve

business performance. Our approach is

to work with client teams to implement

change (and not just recommend change)

and to transfer knowledge and skills to

client teams.

SUPPLY CHAIN OPTIMISATION

For most mega-projects, around 60%

of the costs are in the supply chain.

Poor synchronisation of supply chain

activities is a major contributor to cost

over-runs and project delays. Operating

within increasingly competitive markets,

our clients are expecting greater

IǽGMIRG]��GSWX�VIHYGXMSR�ERH�GSRXMRYSYW�

improvements to come from their entire

supply chain. SECORA works with asset

owners, operators, EPC contractors,

maintenance contractors and facilities

management teams and their suppliers to

identify, develop and implement Supplier

CI programs across the supply chain.

Our Supplier CI framework addresses

all aspects of supplier performance

including an assessment of the enabling

relationships and interfaces within the

supply chain.

Services Overview

• Business Strategy and Operational Planning

• Specialised Project Management & Implementation Support

• 5VSHYGXMZMX]��4TIVEXMSREP�*ǺIGXMZIRIWW�& Asset Utilisation Improvement

• (SWX�.HIRXMǻGEXMSR��(SWX�4TXMQMWEXMSR��Rationalisation & Restructuring

• Supply Chain & Logistics Optimisation

• Maintenance & Shutdown/Turnaround Optimisation

• Process Design & Continuous Improvement Solutions

• Lean / Six Sigma Diagnostics, Implementation & Coaching

• Applied Business Improvement (ABI) Training

• Complex Data Analysis, Simulation & Modelling

• Integrated BIM and Lean Construction (4D / 5D / 6D solutions)

• Technology selection, process development and training

• Advanced Work Packaging (AWP) and Workface Planning (WFP)

Page 4: SECORA Company Overview (2016) copy 2

SECORA COMPANY OVERVIEW 4

WHERE PRODUCTIVITY MEETS SUSTAINABILITY

SECORA Sydney

Level 6, 60 Carrington StreetSydney, NSW 2000+61 2 9299 [email protected]

SECORA Perth

Level 24 Allendale Square, 77 St Georges Terrace, Perth, WA 6000+61 8 6141 [email protected]

SELECTED CASE STUDIES

Royal Australian Navy

Submarine Maintenance Optimisation

Challenge Extensive cross-functional

training and implementation for sustainable

improvement, working with all levels

SJ�3EZ]�WXEǺ�JVSQ�WXVEXIKMG�GSQQERH�

down to the operator level. Having

recommended Lean philosophies and

methodologies, SECORA subsequently

provided the change management and

training to ensure the changes were widely

accepted.

Results The maintenance optimisation

program is expected to deliver a AU$0.5Bn

saving over the remaining asset life.

Global Oil Company

Maintenance & Outage Optimisation

Challenge To work with the maintenance

team to improve the overhaul process for

the Propane Compressor 12000hr Service.

Results Using Value Stream Mapping and

Kaizen, the service duration (downtime)

was reduced from 17 weeks to 8 weeks

and the service cost reduced by 40%.

53% reduction in exposure to potential

deferment from >1,000,000 BOE to 485,000

BOE for the facility.

Diverse Experience

Major Capital Expansion Project (~$2B)

Materials Management & Technology

Integration

Challenge Set-up and integration of a

site material management system with

automation software (ConstructSim) and a

RFID solution for materials, equipment and

personnel tracking.

Results Reduced work package planning

time by 90%, time to locate materials

MQTVSZIH�������ǻIPH�TVSHYGXMZMX]�MRGVIEWIH�

10-15%, and a reduction in materials lost.

+MRERGMEP���&HZMWSV]��IVZMGIW�Streamlining Tax Return Preparation

Challenge To reduce tax return preparation

turnaround times.

Results Applying SECORA methodology,

a 25% reduction in nonvalue added time

and a 5% improvement in throughput

was ahchieved. This equated to a 20%

increase in sales volume and a more

predictable, structured work environment.

8LMW�TVSHYGIH�E�WIZIR�ǻKYVI�TVSǻX�

improvement for that year.

OUR CLIENTS

• Australia Post

• Barrick Gold

• BHPBilliton

• BMA (BHP Mitsubishi Alliance)

• 'VSEHWTIGXVYQ� JSVQIVP]�8VERWǻIPH�Services)

• Canadian Oil Sands

• Chevron

• Downermouchel

• FMG (Fortescue Metals Group)

• JLL (Jones Lang Lasalle)

• Lend Lease

• Newcrest Mining Group

• NVIRP (Government Organisation)

• Petronas

• Prince of Wales Hospital

• PwC (PricewaterhouseCoopers)

• Rio Tinto

• Royal Australian Navy

• Royal Australian Air Force

• Shell

• SMRT (Singapore)

• State Water (NSW)

• Stockland

• Transport for NSW (TfNSW)

• Woodside

SECORA Singapore

20 Maxwell Road#02-01 Maxwell HouseSingapore 069113+65 9359 [email protected]

SECORA Berlin

Steinweg 53, D-14532 Kleinmachnow, Germany+49 33 203 [email protected]

SECORA Tampa

8478 Dunham Station Drive, Tampa, FL 33647, United States+1 813 409 [email protected]

[[[�WIGSVE�GSQ�EY

Contact Us