secora company overview (2016) copy 2
TRANSCRIPT
SECORA COMPANY OVERVIEW 1
WHERE PRODUCTIVITY MEETS SUSTAINABILITY
SECORA is a global consulting business
specialising in process improvement,
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We deliver measurable improvement
and lasting change through process
analysis, process design and optimisation,
technology integration, and knowledge
transfer.
With a diverse client base including
defence, mining, oil and gas, construction,
infrastructure and services companies,
we have spent many years developing
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methodologies and tools for improved
application across industry sectors.
Established in Europe in 2000, SECORA
commenced operating in Australia in
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region, South America and Africa from
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WHY WE DO WHAT WE DO
We derive great satisfaction seeing our
clients’ business goals and potential being
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results are achieved.
We thrive on the challenge of working
through each client’s unique situation. Our
aim is to de-mystify problem solving and
continuous improvement methodologies,
so that they become standard practice for
our clients.
OUR STRENGTHS
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our delivery approach. We are committed
to sharing our knowledge and instilling
culture change within client teams to
ensure results are both implemented
and sustainable. We work in partnership
with our clients, developing long-term
relationships based on mutual trust and
respect.
Through our involvement with the Lean
Construction Institute of Australia (LCIA)
and the Building and Construction
Authority Singapore (BCA), we maintain
and contribute to the latest industry
knowledge.
SECORA helps clients to overcome their toughest productivity challenges, applying proven methodology
and working with client teams to ensure results are sustainable.
Company Overview
First we seek to understand our client’s environment,
organisation, challenges and problems by collecting
qualitative and quantitative data.
We then analyse the data and translate it into useful
insights and diagnostic information that can be used
to identify opportunities and develop improvement
solutions.
Finally, we support implementation and execution,
providing as much or as little support as required, so
that our clients realise genuine business impact and
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retained by the client team.
understand
analyse
implement
SECORA COMPANY OVERVIEW 2
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Oil & Gas
Mining & Resources
SECORA partners with Oil & Gas clients – from Exploration to Cessation of Production – to support them in achieving both their strategic goals and production targets. We work to de-risk Capital Project Delivery and to increase operating Asset Return on Capital Employed (ROCE). Typically, we improve Capital Project results and Asset ROCE by greater than 20%.
With experience in engineering, asset management and Total Maintenance *ǺIGXMZIRIWW� 82*����*(47&�LIPTW�GPMIRXW�[MXL�WEJIX]��TVSHYGXMZMX]�MQTVSZIQIRX�ERH�GSWX�VIHYGXMSR��;I��SǺIV�E�GSQFMREXMSR�SJ�HIIT�MRHYWXV]�ORS[PIHKI�ERH�business improvement capability to mining clients. Our solutions range from focused improvement initiatives to complete end-to-end analysis of operations. Applying tools and processes based on ISO 55000, LEAN Manufacturing and Six Sigma, we work with mining clients to reduce waste, simplify processes and improve performance.
Defence
Services
Our experience extends across a range of assets including Submarines, Mine Hunters, Hydrographic, Fleet Air Arm, Fleet Support Unit and Surveillance and Response Group assets. We have supported the Australian Department of Defence Strategic Reform Program (SRP) since its inception, working to enhance productivity for Navy, Army, and Air Force. We have delivered a broad range of projects including overall capability VIZMI[W��TVSNIGX�MQTVSZIQIRX�TPERW��QEMRXIRERGI�IǺIGXMZIRIWW��TPERRMRK�ERH�scheduling, logistics and supply chain optimisation, and strategic workforce planning.
;I�WIIO�XS�MQTVSZI�XLI�IǽGMIRG]�ERH�IǺIGXMZIRIWW�SJ�TVSGIWWIW�JSV�SYV�GPMIRXW�operating in Service industries. These include non-defence Government sectors, water, utilities, healthcare and logistics service providers. Within the Financial Services sector, we have worked with major and boutique institutions in Asia, Australia and Europe. including banking, treasury, funds management, insurance and broking institutions. We have a track record for improving transactional environment TIVJSVQERGI�F]�YT�XS�����[LMPWX�WMKRMǻGERXP]�MQTVSZMRK�TVSGIWWMRK�EGGYVEG]�
Construction & InfrastrucureTo reduce lifecycle cost, we partner with our clients along the entire asset life cycle, JVSQ�GSRGITX�HIZIPSTQIRX�ERH�5VSNIGX�)IǻRMXMSR�XLVSYKL�XS�HIGSQQMWWMSRMRK�and disposal. We focus on upskilling internal client teams, while providing the supporting processes and implementing the latest technology including BIM (Building Information Management). Our work has covered distressed project intervention, asset maintenance and operations of existing major infrastructure including roads, rail, loading terminals, ports and power stations as well as commercial building projects.
SECORA COMPANY OVERVIEW3
WHERE PRODUCTIVITY MEETS SUSTAINABILITY
SECORA improves the Return on
Capital Employed (ROCE) by increasing
productivity through delivering innovative
solutions based on domain and Lean
knowledge.
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incorporating state of the art technologies
such as Building Information Management
(BIM), we are able to create sustainable
value. We partner with our clients along
the entire asset lifecycle, from concept
development through to decommissioning
and disposal so as to reduce lifecycle cost.
Our Solutions
ASSET CREATION
CAPITAL PROJECT DELIVERY
The majority of mega-projects are delayed
(on average by 20 months) or run over
budget (by 80% on average) [McKinsey
June 2015]. SECORA’s mission is to
change the way major construction and
infrastructure projects are planned and
delivered, allowing our clients to eliminate
cost blow-outs and overruns, and ensure
highly productive construction execution.
Our solutions include:
• 5VSNIGX�)IǻRMXMSR���(SRXVEGXMRK�Strategies
• Design for Manufacture & Assembly
• Design for Construction (& on-site Assembly)
• Design for Operation & Disposal
• Productivity Improvement & Lean Intervention
• Integrated BIM &Lean Construction.
SUPPLIER MANAGEMENT &
COLLABORATIVE CONTRACTING
Many Capital Assets are delivered
using Engineering, Procurement
and Construction (EPC) contractors.
Responsibility for delivery is usually
abdicated rather than delegated and
shared, and contracts are often Fixed
Price with penalties for late delivery.
These contracting arrangements typically
inhibit, if not discourage, collaboration and
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Using our proven Advanced Project
Management tools and Collaborative
Contracting framework, SECORA facilitates
the development, implementation and
monitoring of collaborative contracting
models. We work with Asset Owners, EPC
contractors, and supply chain partners
to establish both the commercial and
behavioural framework for successful
project or contract delivery.
In the absence of an appropriate
contractual structure, optimising value and
minimising waste is extremely challenging.
Using our proven Advanced Project
Management tools and Collaborative
Contracting framework, SECORA facilitates
the development, implementation and
monitoring of collaborative contracting
models. We work with Asset Owners, EPC
contractors, and supply chain partners
to establish both the commercial and
behavioural framework for successful
project or contract delivery.
IMPROVED RETURN ON CAPITAL
EMPLOYED
MAINTENANCE, SHUTDOWNS,
LOGISTICS OPTIMISATION
SECORA works with maintenance and
operational teams to achieve productivity
improvements and cost reduction, as
well as improving HSE performance and
decreasing risk for clients. Applying our
Lean manufacturing mindset, we identify
and remove waste, simplify maintenance
and operational processes and improve
business performance. Our approach is
to work with client teams to implement
change (and not just recommend change)
and to transfer knowledge and skills to
client teams.
SUPPLY CHAIN OPTIMISATION
For most mega-projects, around 60%
of the costs are in the supply chain.
Poor synchronisation of supply chain
activities is a major contributor to cost
over-runs and project delays. Operating
within increasingly competitive markets,
our clients are expecting greater
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improvements to come from their entire
supply chain. SECORA works with asset
owners, operators, EPC contractors,
maintenance contractors and facilities
management teams and their suppliers to
identify, develop and implement Supplier
CI programs across the supply chain.
Our Supplier CI framework addresses
all aspects of supplier performance
including an assessment of the enabling
relationships and interfaces within the
supply chain.
Services Overview
• Business Strategy and Operational Planning
• Specialised Project Management & Implementation Support
• 5VSHYGXMZMX]��4TIVEXMSREP�*ǺIGXMZIRIWW�& Asset Utilisation Improvement
• (SWX�.HIRXMǻGEXMSR��(SWX�4TXMQMWEXMSR��Rationalisation & Restructuring
• Supply Chain & Logistics Optimisation
• Maintenance & Shutdown/Turnaround Optimisation
• Process Design & Continuous Improvement Solutions
• Lean / Six Sigma Diagnostics, Implementation & Coaching
• Applied Business Improvement (ABI) Training
• Complex Data Analysis, Simulation & Modelling
• Integrated BIM and Lean Construction (4D / 5D / 6D solutions)
• Technology selection, process development and training
• Advanced Work Packaging (AWP) and Workface Planning (WFP)
SECORA COMPANY OVERVIEW 4
WHERE PRODUCTIVITY MEETS SUSTAINABILITY
SECORA Sydney
Level 6, 60 Carrington StreetSydney, NSW 2000+61 2 9299 [email protected]
SECORA Perth
Level 24 Allendale Square, 77 St Georges Terrace, Perth, WA 6000+61 8 6141 [email protected]
SELECTED CASE STUDIES
Royal Australian Navy
Submarine Maintenance Optimisation
Challenge Extensive cross-functional
training and implementation for sustainable
improvement, working with all levels
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down to the operator level. Having
recommended Lean philosophies and
methodologies, SECORA subsequently
provided the change management and
training to ensure the changes were widely
accepted.
Results The maintenance optimisation
program is expected to deliver a AU$0.5Bn
saving over the remaining asset life.
Global Oil Company
Maintenance & Outage Optimisation
Challenge To work with the maintenance
team to improve the overhaul process for
the Propane Compressor 12000hr Service.
Results Using Value Stream Mapping and
Kaizen, the service duration (downtime)
was reduced from 17 weeks to 8 weeks
and the service cost reduced by 40%.
53% reduction in exposure to potential
deferment from >1,000,000 BOE to 485,000
BOE for the facility.
Diverse Experience
Major Capital Expansion Project (~$2B)
Materials Management & Technology
Integration
Challenge Set-up and integration of a
site material management system with
automation software (ConstructSim) and a
RFID solution for materials, equipment and
personnel tracking.
Results Reduced work package planning
time by 90%, time to locate materials
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10-15%, and a reduction in materials lost.
+MRERGMEP���&HZMWSV]��IVZMGIW�Streamlining Tax Return Preparation
Challenge To reduce tax return preparation
turnaround times.
Results Applying SECORA methodology,
a 25% reduction in nonvalue added time
and a 5% improvement in throughput
was ahchieved. This equated to a 20%
increase in sales volume and a more
predictable, structured work environment.
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improvement for that year.
OUR CLIENTS
• Australia Post
• Barrick Gold
• BHPBilliton
• BMA (BHP Mitsubishi Alliance)
• 'VSEHWTIGXVYQ� JSVQIVP]�8VERWǻIPH�Services)
• Canadian Oil Sands
• Chevron
• Downermouchel
• FMG (Fortescue Metals Group)
• JLL (Jones Lang Lasalle)
• Lend Lease
• Newcrest Mining Group
• NVIRP (Government Organisation)
• Petronas
• Prince of Wales Hospital
• PwC (PricewaterhouseCoopers)
• Rio Tinto
• Royal Australian Navy
• Royal Australian Air Force
• Shell
• SMRT (Singapore)
• State Water (NSW)
• Stockland
• Transport for NSW (TfNSW)
• Woodside
SECORA Singapore
20 Maxwell Road#02-01 Maxwell HouseSingapore 069113+65 9359 [email protected]
SECORA Berlin
Steinweg 53, D-14532 Kleinmachnow, Germany+49 33 203 [email protected]
SECORA Tampa
8478 Dunham Station Drive, Tampa, FL 33647, United States+1 813 409 [email protected]
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