scm group australia pty limited quotation€¦ · scm group australia pty limited 11 the magnetic...

SCM GROUP AUSTRALIA PTY LIMITED

QUOTATION

Offer: 556172/1 - 14/02/2018

SCM GROUP AUSTRALIA PTY LIMITED 2

Offer: 556172/1 - 14/02/2018


Offer: 556172/1 - 14/02/2018


SCM MORBIDELLI N2003618D HEAVY DUTY NESTING CELL WITH MANUAL LABELLING STATION

ON THE OUT-FEED (52.37.76)

TECHNICAL FEATURES

AXES STROKE

X axis stroke 4,250 mm Y axis stroke 2,250 mm Z axis stroke 240 mm

TABLE SIZE

X axis table size 3,660 mm Y axis table size 1,830 mm Z axis panel clearance 80 mm

MAXIMUM AXES POSITIONING SPEED X axis speed 80 m/p/m Y axis speed 80 m/p/m Z axis speed 15 m/p/m

Offer: 556172/1 - 14/02/2018


X AXIS STROKE The X axis movement is carried out on two 4 track hardened and ground guide ways with recirculation ball bearings and forced grease lubrication. The movement is achieved is achieved with a digital brushless motor via pinion and high precision rack.

Y AXIS STROKE The Y axis movement is carried out on two 4 track hardened and ground guide ways with recirculation ball bearings and forced grease lubrication. The movement is achieved with a digital brushless motor via a threaded rotating nut with pre-loaded precision ball screw.

Z AXIS STROKE The Z axis movement is carried out on two 4 track hardened and ground guide ways with recirculation ball bearings and forced grease lubrication. The movement is achieved with a digital brushless motor via a threaded rotating nut with pre-loaded precision ball screw.

SCM MORBIDELLI ELECTRO-SPINDLE ROUTING UNIT

Quick release tool holder type HSK F 63

Rotation speed 1500 - 24,000 rpm

Power (S6) 12 kW (16.5 Hp)

Maximum power range 12,000 – 18,000 rpm

Lubricated for life

Right and left rotation

Static inverter for continuous speed and rapid shutdown of rotation

Cooling by coaxial air flow

Dust extraction dust hood with 200 mm outlet

Exhaust hood controlled by CNC ON/OFF

Centralised dust hood with 250 mm outlet

Offer: 556172/1 - 14/02/2018


Offer: 556172/1 - 14/02/2018


AUTOMATIC LINEAR TOOL CHANGE WITH 20 POSITIONS (52.33.75) The automatic 20 tool change magazine is located on right hand side of the machine. The tool changeover occurs directly with the routing unit. Technical features Capacity of tool change 20 Centre distance between stations 130 mm Maximum weight per tool 4.5 kgs Maximum weight on tool magazine 50 kgs

DRILLING UNIT WITH 12 SPINDLES (52.35.28) Main motor power for spindles 2.2 kw (3 hp) Speed variable through invertor up to 8,000 r/p/m No. of independent vertical drilling spindles 12 (7x RH, 5x LH) Centre distance of spindles 32 mm Vertical pneumatic stroke of drilling unit 250 mm Vertical pneumatic stroke of each spindle 60 mm Exhaust hood around whole perimeter Dust extraction outlet 150 mm *****Greasing required only every 1000 hours due the Heavy duty Construction & use of steel components NOT plastic.

VACUUM PUMP 2 x 250 M3/H HIGH CAPACITY (63.00.51) The machine will be equipped two BECKER VTLF 2 series Dry Vane 250 m3/h High capacity vacuum pumps to ensure the maximum amount of holding capacity for the material to be machined. Technical features of each pump Vacuum pump capacity 2 x 250 m3/h Motor power 2 x 5.5 kw (7.5 hp) Indicative noise level 81 dB (A)

Offer: 556172/1 - 14/02/2018


SCM MORBIDELLI N2003618D HEAVY DUTY NESTING CELL WITH MANUAL LABELLING STATION

ON THE OUT-FEED (52.37.76)

CONCEPT The Numeric control machining centre is very flexible and versatile. It has a moving gantry structure and fixed worktable. The machining unit is fitted with a strong and powerful routing unit and linear tool change. A PC control unit is the best solution for modern machining centres, since it combines the calculating power and interpolation quality of the numeric control with the user-friendliness typical of the personal computer. Suitable guards protect the machining area.

STRUCTURE

The base and mobile gantry beams are designed and built so that they constantly guarantee top quality finishing even during the most demanding stages of machining. They are made of electro-welded stabilised steel using thick plate metal with stiffening ribs at the points subject to the greatest stresses. Machining conditions are simulated during the design stage using a three-dimensional CAD solid modelling system, to highlight any areas of the structure subject to deformation. All mechanical machining is performed on machining centres with a single positioning operation to guarantee precision and excellent tolerances.

Offer: 556172/1 - 14/02/2018


MACHINING UNIT The routing unit is fitted with a power electro-spindle and automatic tool changer. The Routing unit is fixed directly to the machine's frame structure, guaranteeing maximum strength during routing, and designed to support the auxiliary machining units. A pneumatic balancing device with pressure stabiliser cancels out the unit vertical load, allowing greater agility and high precision positioning.

ELECTRO-SPINDLE The new generation electro-spindle designed and made directly by Morbidelli to guarantee maximum quality by means of the strictest controls during construction and testing. It is a high performance device, with full power available at low revs, and acceleration and deceleration times reduced to a minimum, providing optimum performance, even with heavy duty stock removal.

THE ELECTRO-SPINDLE FEATURES

4-pole motor for greater specific power and improved dynamic quality

Rigid steel structure for maximum precision in the connection between internal components and a large surface to disperse heat

A pair of high precision ceramic bearings with oblique contacts and elastic preloading

System of labyrinths and internal pressurisation for sealed bearing protection from sawdust created by machining

For life lubrication

Syringe device for discharging the tool holder release force to the spindle shaft, to protect the bearings

Maintenance of thermal equilibrium by forced cooling

Thermostatic safety probe set to 90° for operating temperature control

Safety and tool change cycle consent sensors: - spindle shaft rotation stop control - tool taper lock/release control

Reference with preloading system for angle heads

HSK F 63 tool taper coupling

TOOL TAPER COUPLING The HSK F 63 coupling allows use of the automatic tool changer, for machining work pieces with various profiles with a single positioning operation.

Compact dimensions for extremely rapid tool changes

Jet of compressed air, from inside the electro-spindle, during the tool change-over stage, to keep the contact surfaces clean and achieve maximum connecting precision

Offer: 556172/1 - 14/02/2018


DUST EXTRACTION All machining units are fitted with an extractor hood which operates along the entire edge of the unit and, with the aid of flexible rebound straps, guarantees optimum shavings recovery from the machining zone. The SCM MORBIDELLI N2003618D has a CNC controlled centralised dust extraction device which automatically controls the opening and closing function of each dust extraction outlet according to which unit is being utilised.

ALUMINIUM WORK TABLE The work table is made completely of aluminium and is not affected by significant variations in humidity and temperature. The table is directly fixed to the machine base, for strength and to prevent vibrations and has integrated internal pipes for the vacuum The table is fitted with vacuum passages at a 120mm step along the entire surface and a matrix of grooves (@ 22mm spacing’s) granting an even distribution of the clamping power, which is a must when using the machine for a nesting process. Holding a single and small component is also easy and efficient thanks to the particular table design using simple rubber seals supplied with the machine.

HSK 63 HSK 63

VV’’s s

ISO SYSTEMISO SYSTEM

Double reference surface

TAPER + FACES

HSK 63 ISO

highest degree of rigidityhighest degree of rigidity

absolute positioning accuracyabsolute positioning accuracy

guarantee of taper expulsionguarantee of taper expulsion

70% STIFFER THAN ISO70% STIFFER THAN ISO--3030

HSK 63 ISO 30

F (Kg) 10 10

f (µ) 5.9 10

Under an applied force of 10 Kg, the ISO30

toolholder will flex up to 40% more than a

HSK63 toolholder.

fF

14

0 m

m

HSK QUICKHSK QUICK--RELEASE TOOL HOLDERRELEASE TOOL HOLDER

HIGH SPEEDHIGH SPEED

The centrifugal force of high

speed ISO systems can

cause the expansion of the

chuck (speaking in

thousandths) with a possible

alteration in the position of

the taper. This can cause

the taper to wedge, causing

difficulties in expelling it.

HSK QUICKHSK QUICK--RELEASE TOOL HOLDERRELEASE TOOL HOLDER

HSK guarantees:

highest rotation speeds highest rotation speeds

(tested for over 30,000 RPM

which is not possible with ISO

systems)

expulsion of expulsion of toolholdertoolholder

shank shank (no problem of

wedging)

Offer: 556172/1 - 14/02/2018


The magnetic system for opening and closing the vacuum passages allows for an extremely quick table set up when the vacuum is only required in a portion of the table. With a dedicated tool (supplied) it is a matter of seconds to perform the set up with no need for a screw driver.

Machine is equipped with four stops, three on the rear and one on the side of the machine and has sensors on the stops to check that they have completely retracted. This can avoid collisions with the tools during the machine processing.(63.02.04)

VACUUM SYSTEM All vacuum system components (valves, pipes, etc.) are of a size designed to achieve maximum capacity and the highest possible vacuum value generated by the pump. The digital vacuum gauge is located directly on the work table and constantly monitors the actual vacuum value. The vacuum system consists of:

High head vacuum pump

Circuit opening/closing solenoid valves

In line filters for pump protection

Digital vacuum gauge which can be programmed according to the porosity of the material to be machined

VACUUM ZONING SYSTEM The SCM MORBIDELLI N2003618D vacuum system has a special zoning system that enables up to eight zones controlled by the software.

Offer: 556172/1 - 14/02/2018


Offer: 556172/1 - 14/02/2018


LUBRICATING SYSTEM Consists of a centralised system for lubricant distribution, completely controlled by the numeric control and equipped with an automatic delivery pump and devices which check that lubrication has been carried out and the minimum level in the tank. The numeric control manages lubricant delivery at programmed intervals and automatically interrupts all machine

functions if lubrication is not carried out due to any errors. The centralised system guarantees correct, prompt lubrication of all the parts to ensure they perform correctly.

AIR CONDITIONING SYSTEM (63.01.27) The electrical cabinet is equipped with an air conditioning system, which controls the temperature of the electrical cabinet automatically. The system is equipped with a thermostat control.

DETECTING SYSTEM FOR TOOL LENGTH The machine is equipped with a special tool length measuring system. The system is used to check the length of any tool thus avoiding setting up time for the tools.

DETECTING SYSTEM FOR PANEL THICKNESS The machine is equipped with a special panel thickness measuring system. The Panel Measuring system, senses by contacting the work piece surface thickness. This assists the operator when machining particular work pieces with unequal thickness or when doing a sheet skim on the sacrificial board. The Panel Measuring system which is linked to the router unit, surveys of the surface and sends to the numerical control the data on which the processing parameters will be based. The system is automatic.

Offer: 556172/1 - 14/02/2018


CONTROL UNIT The SCM MORBIDELLI N2003618D control unit is a numeric control with integrated PC with XILOG MAESTRO CAD/CAM software interface. The numeric control with PC solution combines all of the qualities of numeric controls with the user-friendliness typical of personal computers. This type of numeric controls is normally used in high precision machine tools, which require considerable calculation power and program execution speed for maximum interpolation quality. The PC makes machine controls much simpler, since it allows the use of the XILOG PLUS/MAESTRO interface, the software developed directly by the SCM Group to make programming simple and fast even for the less expert operator, allowing use of the full potential of Windows compatible personal computers, including:

Remote-assistance using the Telesolve service

Possibility of connecting to a network with the company information system

Use for any purpose, even if not connected to machine control Remote push-button panel with main control functions.

PC-OFFICE Operating system Windows LCD colour display 17" Standard keyboard Mobile control panel Xilog Plus/Maestro CAD/CAM machine software

XILOG MAESTRO CAD/CAM INTERFACE General features of the machine panel software and Xilog Maestro Programming

parametric graphic programming;

import of the DXF files (2D: the “SPLILINE”, “POLYLINE 3D”, “ELLIPSE” geometries cannot be imported; with autocad 2014 it is possible to export ellipses like polylines using the “PELLIPSE” variable):

Offer: 556172/1 - 14/02/2018


linear and circular interpolation on the three directions, with linear interpolation in the space and helicoidal interpolation in the selected direction;

guided editor with graphic and syntactic help screens for boring and routing operations;

automatic optimisation of boring and tool change cycles

panel origin change to carry out processing of workpieces with special shapes or profiles;

CAD/CAM Routocam (SCM) - AlphaCam complete interface. Included accessories

on-line calculator of computed data;

simulated program execution;

use of bar codes with already integrated software;

self diagnosis and signalling of possible errors or damages in the user's language; Configuration

operator interface in user's language (I - GB - F - D - E);

machining head graphic configuration;

double override which allows to adjust the operating unit positioning speed;

machining speed selection;

The machine comes with additional Xilog Maestro hard-lock key (630359)

Offer: 556172/1 - 14/02/2018


LIFT TABLE AND Y ALIGNING SYSTEM (52.26.40) The loading system requires that the board is place against the bollards and the left reference point of the lift table. This ensures the board is aligned when moved onto the work table. The loading system has a heavy duty lift table for the stack of boards which will automatically index upwards so the vacuum device can move the board onto the machine table. The machine is equipped with Feltex material between the lift table and the machine work table, which are slightly raised at the lift table. The lift table is a four pole screw lift to ensure the board is level at all times. Lift table length 3,650 mm Lift table width 1,850 mm Maximum pack height 600 mm Maximum pack weight 4,000 kgs

AUTOMATIC LOADING AND X ALIGNING SYSTEM The loading system requires that the board is place against the bollards and the left reference point of the lift table. This ensures the board is aligned when moved onto the work table A vacuum loading device moves the board onto the work table of the machine and automatically positions & positions & aligns the board in the Y axis & in the X axis with a special board sensor. Number of vacuum cups 3 Maximum board weight 200 kgs Minimum panel thickness 10 mm Maximum panel thickness 33 mm

Offer: 556172/1 - 14/02/2018


Minimum board size 800 x 1,600 mm

UNLOADING SYSTEM The unloading system has a heavy duty device to move the nested board off the machine table and on to motorised conveyor. The unloading and loading cycles occur simultaneously to ensure the faster possible cycle time. The system is equipped with a number of dust extraction outlets to remove the dust from the board on the machine table. Exhaust outlets 300mm dia. Exhaust air speed 30 m/sec. Exhaust air consumption 7600 m3/h

CONVEYOR UNLOADING SYSTEM The motorised conveyor for the unloading of the nested parts is equipped with special sensors, so the nested parts always move towards the operator. It also has side guide rails which the machine picks up and they move with the Nest keeping the nested part from skewing out when being unloaded. Conveyor length 3,650 mm Conveyor width 1,850 mm

A Dust Extraction outlet is fitted between the machine table and the out-feed conveyor. It helps to clean the nested components that are moving on to the conveyor

Offer: 556172/1 - 14/02/2018


MANUAL LABELLING STATION ON THE OUT-FEED The Label printing station is placed next to the work-piece unloading area. It consists of a PC monitor and a compact label printer. These devices are positioned on the mobile support and connect to the machines electrical cabinet.

SAFETY DEVICES The SCM MORBIDELLI N2003618D has protection around the perimeter of the machine and is equipped with photocells preventing any accidental contact between operator and moving parts.

Offer: 556172/1 - 14/02/2018


Offer: 556172/1 - 14/02/2018


The router and drilling units are protected along whole perimeter of head unit with transparent polycarbonate cover, and special eighteen layers plastic protection strips. The machine has guarding around three sides of machine.

SAFETY FEATURES CE certification Highest European safety standard Yes Safety beams on the front of the machine Yes Dust extraction integrated on the router and drilling unit Yes Guarding around three sides of the machine Yes Padlockable main switch Yes Overload motor protection Yes Five layers of safety protection strips around the complete head Yes Head unit with transparent polycarbonate cover Yes Emergency stop buttons Yes

EMERGENCY DIAGNOSTICS The SCM MORBIDELLI N2003618D computer software monitors all the functions of the machine and will display the emergency alarms that require immediate attentions. The alarms appear with the faults and a simple text message which shows how to correct the fault.

DIAGNOSTICS DATA The SCM MORBIDELLI N2003618D computer software monitors all the passive alarms as well as all the emergency alarms, and automatically logs these passive alarms every second of the day. The passive alarms are logged as soon as the machine is turned on in the morning. These passive alarms are stored on the machine computer in a standard day by day, week by week etc.

PRODUCTION DATA The SCM MORBIDELLI N2003618Dcomputer software records all production and work carried out for every job. The information is in a spread sheet format, showing the job to be executed, the time and the sheet size. The data can then be used with Excel or a similar program to format it as required.

MANUALS AND TOOLS The machine is supplied with a tool kit to carry our maintenance and adjustments on the machine. One set of manuals is supplied. Spare parts manual Machine instruction manual Computer control manual Electrical wiring diagrams Pneumatic diagrams

Offer: 556172/1 - 14/02/2018


TELESOLVE The machine is equipped with remote diagnostics system via telephone line, which is connected to the numeric control by means of a modem card in the personal computer. This allows a specific software program to be used to work upon the machine in real time directly from the Gabbett or Morbidelli service centre, for:

Diagnosis relating to PLC logic, machine parameters, etc.

Updating of numeric control software

Updating of operator interface software

Transfer of user and configuration programs

scm group australia pty limited quotation€¦ · scm group australia pty limited 11 the magnetic...

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