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Science, Technology and Innovation in Japan March, 2018 Teruo KISHI Science and Technology Advisor to the Minister for Foreign Affairs Program Director, Structural Materials for Innovation, SIP, CAO President, Innovative Structural Materials Association, METI Professor Emeritus, The University of Tokyo Former President, NIMS . Science & Technology Advisor to the Minister for Foreign Affairs . Science, Technology and Innovation Policy and Cross-Ministerial Strategic Innovation Promotion Program (SIP) of Cabinet Office . Structural Materials Program in SIP for Aircrafts

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Page 1: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Science, Technology and Innovation

in Japan

March, 2018

Teruo KISHI

Science and Technology Advisor to the Minister for Foreign Affairs

Program Director, Structural Materials for Innovation, SIP, CAOPresident, Innovative Structural Materials Association, METI

Professor Emeritus, The University of Tokyo

Former President, NIMS

Ⅰ. Science & Technology Advisor to the Minister for Foreign Affairs

Ⅱ. Science, Technology and Innovation Policy and

Cross-Ministerial Strategic Innovation Promotion Program

(SIP) of Cabinet Office

Ⅲ. Structural Materials Program in SIP for Aircrafts

Page 2: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

2

Ⅰ. Science & Technology Advisor to

Minister for Foreign Affairs

Page 3: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Appointment of the S&T Advisor to the Minister for Foreign Affairs

24 September, 2015

3

Roles of the S&T Advisor to the Minister for Foreign Affairs

Support the activities of the Foreign Ministerfrom a S&T perspective

Reinforce networking among S&T advisors, scientists/academics

Provide advice to the Foreign Minister and relevant departments on the utilization of S&T in various foreign policy-makings

Page 4: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

S&T Diplomacy Advisory Network

4

Page 5: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Activities of S&T Advisor

5

Page 6: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

6

In the discussions in the Study Groups convened under the Science and Technology Advisor, the importance of “Evidence-based policy-making” supported by scientific data was emphasized. The outcome documents of the G7 Ise-Shima Summit contained this element in the areas of “Medical Data” and “Marine Observation”.

TICAD VI

Enhance S&T standards

From Brain drain toBrain circulation

Int. exchanges of scientists etc.

Incorporate R&D outcomes into society

(social implementation)

New strategy, production and industrial means for

human welfare by the power of S&T

https://sustainabledevelopment.un.org/sdgs

Presented “recommendations” to the Minister for Foreign Affairs.

G7 Ise-Shima Summit

Page 7: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

7

https://sustainabledevelopment.un.org/sdgs

Sustainable Development Goals (SDGs)

Page 8: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Presented “recommendations” on

how STI can be leveraged for

achievement of SDGs

to the Minister for Foreign Affairs

(May 12, 2017)8

STI for SDGs

Page 9: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Materials Research for SDGs- 2

Clean

Energy

• Electron energy conversion

Solar cell, LED, thermoelectric conversion, etc.

• Chemical energy conversion

Photocatalyst, fuel cell, secondary battery, etc.

• Material for power generation

Super heat resistant material for turbine blade, etc.

• Energy Transport / Conversion Material

Superconducting material, magnetic refrigeration

material, permanent magnet material, soft magnetic

material, power semiconductor, actuator, etc.

• Bio fuel

Bioethanol, waste utilization, etc.

• Clean processing

Adsorbent material, separation membrane, exhaust

gas catalyst, etc.

Work,

Economic

Growth

• Industrial Robot / Robot Suit (Lightweight

Material)

• Nanosensor, actuator

9

Page 10: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

10

Materials Research for SDGs- 3

Industry,

Innovation,

Infra-

structure

◎Technological Innovation = Material Innovation

• Steel⇒Steam engine, railway,

Aluminum⇒Large aircraft, Silicon⇒Semi-

conductor, Carbon⇒Plastic

◎Next nanotechnology - material innovation

• Semiconductors (graphene, carbon nanotube,

etc.)

• Atomic switch

Beyond CMOS(Operating principle different from

CMOS, performance exceeding its physical limit.

Spintronics, etc.)

Reduced

Inequalities

・Personal computer, Internet

・Transportation network (road, transportation

vehicle ...)

Sustainable

cities

◎Building Construction Materials

• Steel

• Concrete

• Plastic

Page 11: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

11

Recommendation for the Future

STI as a Bridging Force to Provide Solutions for Global Issues

Four Actions of Science and Technology Diplomacy to Implement

the SDGs

Page 12: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

12

Page 13: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

13

“Japan-Asia Youth Exchange

Program in Science” (SAKURA

Exchange Program in Science) is

the program for enhancing

exchanges between Asia and

Japan of the youths who will play

a crucial role in the future field of

science and technology through

the close collaboration of

industry-academia-government

by facilitating short-term visits of

competent Asian youths to Japan.

Countries and Regions Eligible for Invitation

35 countries and regions, and other regions* are eligible for invitation for the SAKURA

Exchange Program in Science for the year of 2018.

*Other regions:

Argentine Republic, Federative Republic of Brazil, Republic of Chile, Republic of Colombia,

United Mexican States, Republic of Peru (These countries would be officially added after

coordinating with related organizations in each country and Japan.)

http://ssp.jst.go.jp/EN/index.html

Page 14: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

14

Ⅱ. Science, Technology and Innovation

Policy and Cross-Ministerial

Strategic Innovation Promotion

Program (SIP) of Cabinet Office

Page 15: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Science and

Technology

Basic Law

FY1995 FY1996-2000 FY2001-2005 FY2006-2010

1st S&TBasic Plan

2nd S&T

Basic Plan

3rd S&T

Basic Plan

Formulation of a

New Research

System

Features

of the PolicyJapan,

the Innovator

17.6 Trillion Yen 21.1 Trillion Yen 25 Trillion Yen

Life Science

Information &

Communication

Environment

Nanotechnology & Materials

Strategic Promotion

for Innovation

FY2011-2015

4th S&T

Basic Plan

25 Trillion Yen

Science and Technology Basic Plans of Japan

Innovation

15

Basic Research

Page 16: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Cabinet Office

Cabinet

Industry

Each of the relevant ministries (14 ministries) promotes S&T according to the division of duties in conformity with the basic policy formulated by CSTI.

MEXT(Ministry of Education, Culture, Sports, Science and Technology)

METI (Ministry of Economy, Trade and Industry)

MIC(Ministry of Internal Affairs and Communications)

MHLW(Ministry of Health, Labor and Welfare) …

Council for Science, Technology and Innovation (CSTI)

MAFF(Ministry of Agriculture, Forestry and Fisheries)

MLIT(Ministry of Land, Infrastructure, Transport and Tourism)

MOD(Ministry of Defense)

Other ministries

Formulation and overall coordination of science and technology promotion policy

Investigate and discuss:・Basic STI Policies ・R&D budgets・Framework conditions for the promotion of innovation etc.

Assess Japan’s key R&D

16

Administrative Organization for Promoting STI

Page 17: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Dr. Juichi YamagiwaPresident,

Science Council of Japan

Dr. Yoshimitsu KOBAYASHI Chairman,

Mitsubishi Chemical Holdings Corp.

Dr. Kazuhito HASHIMOTOPresident,

National Institute for Materials Science

Yoshihide SUGAChief Cabinet Secretary

Masaji MATSUYAMA Minister of State for Science

and Technology Policy

Seiko NODAMinister for Internal Affairs

and Communications

Taro ASOMinister of Finance

Yoshimasa HAYASHI Minister of Education, Culture, Sports, Science and Technology

Hiroshige SEKO Minister of Economy, Trade and Industry

Dr. Motoko KOTANIProfessor,

Tohoku University

Cabinet MembersChairperson

Executive Members

*Head of an Affiliated Organization

※ The other relevant ministers are appointed ad-hoc members when needed toattend plenary session meetings of CSTI

Members of CSTI

Shinzo ABEPrime Minister

Mr. Masakazu TOKURA Representative Director,

& PresidentSumitomo Chemical Co., Ltd.

Dr. Takahiro UEYAMA Former Vice President; Professor,

National Graduate Institute for Policy Studies

(Full-time Member)

Ms. Yumiko KAJIWARAExecutive Officer,Fujitsu Limited

Dr. Seiichi MATSUOPresident,

Nagoya University

17

Page 18: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

(参考)

1. Basic concepts

2. Acting to create new value for the development of future industry and social transformation

3. Addressing economic and social challenges

4. Reinforcing the “fundamentals” for STI

5. Establishing a systemic virtuous cycle of human resources,knowledge and capital for innovation

6. Deepening the relationship between STI and society

7. Enhancing capacity to promote STI

Developing high-quality human resources Promoting excellence in knowledge creationStrengthening funding reform

Fostering R&D and human resources that boldly challenge the future

Realizing a world-leading “super-smart society” (society 5.0)Enhancing competitiveness and consolidating fundamental technologies

Sustainable growth and self-sustaining regional development etc

Enhancing mechanisms for promoting open innovationEnhancing the creation of SMEs and startup companies to tackle new business

opportunitiesStrategic use of international IP and standardization etc

18

Table of contents of the 5th Basic Plan

Page 19: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

19

“Society 5.0” is the next new social-economy after hunter-gatherer society, agrarian society, industrial society, and information society ⇒ to achieve economic growth while solving social issues

by utilizing new technologies such as AI and big data

New social-economy

“Society 5.0”

Society 1.0 Hunter & gatherer

Society 2.0 Agrarian

Society 3.0 Industrial

Society 4.0 Information

What is “Society 5.0”?

Page 20: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

System structure and fundamental technology of

“Society 5.0”

20

Physical space

SensorData

Edge ComputingOn-site System

TransmitCollect

ActuatorAnalysis results

Feedback

Fundamental Cyberspace Technologies

Fundamental Physical space Technologies

Internet

Photon/Quantumtechnology

Biotechnology

Human interfacetechnology

Material technologyNanotechnology

RoboticsSensorActuator

Device technology

Network technology

Edge Computing

“IoT” System construction technology

“Big data” analysis

AI Cybersecurity

Cyberspace

Processor

Database

Analyze

Page 21: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

21

Science, technology and innovation in Japan

Hunting

(1.0)Farming

(2.0)

Industry

(3.0)

Information

(4.0)

Real space

(Physical)

A new society "Society 5.0"

Cyber space

(Cyber)

Material, (Nanotechnology) Information (AI, Big data, IoT)

Solutions: STI for SDGs

(Science for Society)

Page 22: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Promotion of science and technology in Japan

22

Big project

(National Strategy)Innovation

Big facility

(Core infrastructure)

Pure basic

research

JST AMED

NEDO

JSPS

JST: Japan Science and Technology Agency

AMED: Japan Agency for Medical Research and Development

NEDO: New Energy and Industrial Technology Development Organization

JSPS: Japan Society for the Promotion of Science

- Disaster

prevention

- Space- Marine- Nuclear

- Environment

- Infection

- Kei computer

- SPring 8- J-Parc

- X-ray free

electron laser

- ITER

- Space lab

- Accelerator

Page 23: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Promotion of science technology and innovation in Japan

23

Innovation

Business model

EnergyInfra-

structure

Matter, Material Information

Common

generic

technologies

(Nano technology) (Big data, Artificial intelligence)

Solving social issues

like SDGs

[Society 5.0]

Health

“Data Science”

Targeted areas

in 5th Basic Plan

Page 24: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Changes in Japanese ranking of research competitiveness(1999 - 2001 vs. 2009 - 2011)

24

Materials

Science

All

Japan Chemistry Physics

Comp. Sci.

Math.Engineering

Environment,

Earth sci. Clinical

Medical sci.

Basic life

sci.

Japanese ranking: 1999 - 2001 2009 - 2011

Ref: National Institute of Science and Technology Policy, 2013

+

“University Ranking”

Page 25: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Japanese technology and industrial competitiveness

compared with the USA and Europe

25

Nanotechnology,

material Manu-

facturing

Energy

Life

Telecommu-

nications

Low HighComparison

with USA

Comparison with USA and Europe

【Technology level】 【Industrial competitiveness】

Co

mp

ari

so

n

wit

h E

uro

pe

Lo

wH

igh

Co

mp

ari

so

n

wit

h E

uro

pe

Lo

wH

igh

Low HighComparison

with USA

Nanotechnology,

materialManu-

facturing

Energy

Life

Telecommu-

nications

Ref: White paper on science and technology in Japan

Page 26: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

SIP(Cross-Ministerial Strategic Innovation Promotion Program)

26

Realizing Science, Technology and

Innovation through promoting R&D

overlooking from basic research to

application and commercialization by

cross-ministerial cooperation.

Council for Science, Technology and

Innovation(CSTI) defined the

subjects to solve social issues and

achieve economic growth

CSTI appoints Program Directors

(PDs) for each project and allocates

the budget.

CSTI

Governing Board(Executive Members of CSTI)

PD (Program Director)For each program

Promoting committee

●PD (chair)●Related ministries, ●Experts, ●Funding (Management) Agencies,●Cabinet Office (Secretariat)

Related Research Institute,Universities,

Private Corporations, etc.

< Governance structure >

Established in 2013Total \50B (budget for FY2017)

Outside

Experts

Cabinet Office

Support

System Established

for Each program

(below)

※Of the amount, 35 percent (\17.5 billion) was allocated to medical fields.And, as a side note, programs related to the fields of health and medicine aremanaged under the guidance of the Headquarters of Healthcare Policy.

Page 27: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

27

Innovative CombustionTechnology

Masanori SugiyamaToyota Motor Corp.

Next-Generation Power Electronics

Tatsuo OomoriMitsubishi Electric Corp.

Structural Materials for Innovation(SM⁴I)

Energy Carriers

Shigeru MurakiTokyo Gas Co.,Ltd.

Next-Generation Technology for Ocean Resources Exploration

Tetsuro UrabeUniv. of Tokyo, JMEC

Yozo FujinoYokohama National Univ.

Infrastructure Maintenance, Renovation and Management

Tech. for Creating Next-Generation Agriculture, Forestry and Fisheries

Noboru NoguchiHokkaido Univ.

Automated Driving System

Enhancement of SocietalResiliency against Natural Disasters

Muneo HoriUniversity of Tokyo

Innovative Design/Manufacturing

Technologies

Naoya SasakiHitachi Ltd.

Cyber-Security for Critical Infrastructures

Atsuhiro GotoInstitute of

Information Security

○A strong headquartersstructure is vital for effective coordination among ministries.and industry, academia and government agencies.

○The SIP has selected PDs to beresponsible for each of the 11individual programs making upthis government initiative.

Teruo KishiUniv. of Tokyo, NIMS

Seigo KuzumakiToyota Motor Corp.

Tech. for Creating Next-Generation Agriculture, Forestry and Fisheries

Noboru NoguchiHokkaido Univ.

Innovative Design/Manufacturing

Technologies

Naoya SasakiHitachi Ltd.

SIP(Cross-Ministerial Strategic Innovation Promotion Program)

- Program Directors for SIP -

Page 28: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

28

Two Types of Materials

Functional Materials

Structural Materials

- Secondary batteries

- Fuel cells

- Solar cells

- Organic functional catalysts

- Superconducting materials

- Sensor materials

- Semiconductor materials

- Photocatalysts, etc.

- High temperature materials - CMC, IMC -

- High strength materials - SHSS, CFRP - , etc.

Mechanical properties

(Reliability, Life time)

Page 29: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

29

National Projects for Structural Materials in Japan

Carbon

fiberIndustrial

equipment

Automobiles

Railway

vehicle

Aircrafts

Power

generator

Basic research

Pure scienceElements Strategy

Initiative for

Structural Materials

(2012-2021)

Innovative R & DMaterials Informatics

MI2I

(2015-2019)

Joining

technologies

Non-ferrous

metals (Al, Ti, Mg)

Steels

CFRP

METI (ISMA)

CAO (SIP)MEXT

Materials Integration

(MI)

Target

CAO: Cabinet office

METI: Ministry of Economy,

Trade and Industry

MEXT: Ministry of Education,

Culture, Sports, Science and

Technology

ISMA: Innovative Structural

Materials Association

Heat resistant alloys &

intermetallic compounds

Polymers

FRP

Ceramics

Coatings

(2014-2018)

(2013-2022)

Page 30: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

30

Ultra Light Body Automobile Multi-Materials

EOLAB: An Ultra Light Body

The Right Material in the Right Place

30~50% weight reduction

- Adhesive, joining technologies

- LCA (Life cycle assessment)

- Recycle (Circulation)

- CAE (Computer assisted engi-

neering, designing)

- Corrosion, Hydrogen embrittlement

+

Cost

Page 31: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

31

Ⅲ. Structural Materials Program in SIP

for Aircrafts

Page 32: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Improvement of Energy Efficiency of Aircrafts

with Heat Resistant & Lightweight

Structural Materials

Structural Materials for Innovation (SM4I)Cross-ministerial Strategic Innovation Promotion Program (SIP) ,Cabinet Office

[Period] FY2014 – FY2018 (5 years)

[Program Director] Teruo Kishi

[Members] 25 corporations, 36 universities

10 national/public institutions,

[Budget in FY2017] 4 billion yen

R&D Domains:

(A) Polymers and CFRP

(B) Heat resistant alloys and intermetallic compounds

(C) Ceramic matrix composites (CMC)

(D) Materials integration (MI)32

Page 33: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Background of Project (Structural Materials for Innovation)

Ref) Report by The Society of Japanese Aerospace Companies.

Defenseforce

Civil aviation

Total

20

15

10

5

0

bil

lio

n U

S$

201520102005

18.2

13.0

5.2

Aviation industry in Japan

Ref) Worldwide market forecast 2016-2035 Japan Aircraft Development Corp.

Market of aviation industry is expected to grow 5% per year in next 20 years.

Exports of Japanese industries(Total: 765B US$)

200

100

0

9278

170 (22%)

Materials Industry

Ref) Trade statistics of Japan (2015)

155

bil

lio

n U

S$

Fleet development of passenger jet

33

Page 34: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

(A) Polymers and FRP

Fan case

CompressorTurbine stator vane

CompressorTurbine diskLow pressure

turbineHigh pressure

compressor

(B) Heat resistant alloys and intermetallic compounds

Ti and Ni-Based AlloysTi Alloys

Tail (Main structure)

Fan blade

(C) Ceramic Matrix Composites

Out-of-AutoclaveCFRP

Thermo-plastic resin CFRP

TiAl intermetallic compounds

Te

mp

.

TurbineCompressor

Fan Combustion

(LP) (HP) (LP)(HP)

Laser power metal deposition

Airframe

Environmental Barrier Coating &

SiC/SiC Ceramics Matrix Composites

Domain A, B, C

34

Page 35: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Domain A: Polymers and CFRP

Out-of-autoclave CFRPto reduce manufacturing cost for airframes

Assembled

3D preform

CFRP

component

Draping 3D-Gap RTM

Lay upDry fiber

sheet

Preform Mold

3D-Gap RTM technology

Advanced prepregs

Tail

Resin

Particle

Conventional prepreg (2014) Developed prepreg (2015)

Carbon fiber

Midterm targets (Void ratio < 1%, CAI > 40ksi) achieved

35

Page 36: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Domain A: Polymers and CFRP

Embedded optical fibers

for in-situ strain measurement

+45°sensor

10mm

-45°sensor

Schematic of embedment

1

2

Ply drop-off New design

CFRP with high productivity/toughnessto reduce weight / maintenance and introduce new design for airframe

Monitoring and simulation technologiesto analyze molding process

3D simulation for resin infiltration36

Page 37: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Domain A: Polymers and CFRP

Fan blade

Prepregs

Thermoplastic resin Carbon Fiber

Mold Press

CFRTP (Carbon Fiber Reinforced Thermoplastics)to achieve high impact resistance for engine fans

37

Page 38: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Domain B: Heat Resistant Alloys

and Intermetallic Compounds

1,500 ton forging simulator

@NIMS

1mm

Forging simulator

Calculation tool Database

Microstructure observation

Strength Prediction (Ni-base alloys)

Calculation results

(grain size distribution)

Forging simulation of Ti alloys and Ni-base alloyswith 1,500 ton forging simulators for compressor / turbine components

Forged microstructure

prediction calculation (Ti alloy)

For actual production with

50,000 ton press machine

38

Page 39: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

入力パラメータ抽出

Product shape

Cross-section

Machining (scrap)

Deposition

Base material

Powder processing of Ti alloys and Ni-bases alloysto achieve high yielding and net-shape molding for engine components

Mixing

Injection

molding

Debinding

Sintering

Metal powder Binder

Ni-base alloy Ti alloyTrial products

Metal powder injection (MIM)Laser powder deposition

Domain B: Heat Resistant Alloys

and Intermetallic Compounds

39

Page 40: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

TiAl intermetallic compoundsto satisfy workability and performances for new compressor / turbine components

Domain B: Heat Resistant Alloys

and Intermetallic Compounds

(b+a) dual phase

Vb≈ 5%

in process

a single phase

fully lamellar

+ b particles

in service

42at%Al

a

b

B2+g

B2

a2+g

a+g

b+a

Tem

pera

ture

/ K

1273

1373

1473

1573

1673

1773

Nb content / at%

0 205 10 15

Moltenmetal

CCIM

(Cold

Crucible

Induction

Melting) 40

Page 41: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Domain C: Ceramic Matrix Composites

CMC (Ceramic Matrix Composites)to satisfy productivity and performances for new turbine blades

Process time (log scale)

MI

PIP

CVI

13

0~

25

0m

m

MI: Melt Infiltration

PIP: Polymer Impregnation and Pyrolysis

CVI: Chemical Vapor Infiltration

High temperature

furnace

Heater

SiC Preform

Pro

cess t

em

pera

ture

Molten silicon infiltration by

high-speed melt infiltration

SiC/SiC CMC are expected tobe used as turbine blades at 1200-1400℃.

41

Page 42: Science, Technology and Innovation in Japan · Roles of the S&T Advisor to the Minister for Foreign Affairs Support the activities of the Foreign Minister from a S&T perspective Reinforce

Domain C: Ceramic Matrix Composites

EBC (Environmental Barrier Coating)to protect new CMC turbine blades from high temperature oxidation

EBC by EB-PVD

Fiber coating by CVD

Yb2Si2O7 Yb2SiO5

50 μm

Binding layer

Oxygen

shielding layer

Thermal shock

relaxation layer

Water vapor

shielding layer

SiC/SiC CMC

42

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Constituent of Materials

(Metal, Ceramics, Polymer and Composites)

43

Process

Structure

Properties

Performance

Cost

Environment

(CO2 emission)

Recycle

Life time

Leading-edge

measurements

Computational

science

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StructurePhase fraction

Precipitation & growth

Grain size distribution

Hardness distribution

PropertyStress-strain

High temperature strength

Fracture toughness

Hydrogen diffusion

PerformanceFatigue

Creep

Hydrogen embrittlement

Brittle fracture

ProcessingCasting

Rolling

Forging

Welding

Experiments

Database

Theories

Empirical rules

Numerical simulation

System for Materials

Microstructure

Prediction of structure,

hardness, residual stress, etc.

System for Materials

Performance

Prediction of fatigue, creep,

brittle fracture, hydrogen

embrittlement, etc.

System for Data

Assimilation

Assimilation by data processing,

analytical functions, etc.

Estimation of life-time,

probability of destruction,

factors of embrittlement

Conditions of

materials, processing

and utilization

OUTPUTINPUT

Domain D: Materials Integration (MI)

Computational system for accelerating materials R&D that

links among process, structure, property, and performance

through integrated materials-engineering approaches

including informatics

Experiments

Database

Theories

Empirical rules

Numerical simulation

44

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Modules for predicting microstructures, properties and performances

System for integrating the modules

• Materials: High-strength steel, Heat-resistant steel,

Al alloys

• Process: Welding

• Performance: ① Fatigue, ② Creep,

③ Brittle Fracture,

④ Hydrogen Embrittlement

What we need is …..

Domain D: First targets for developing MI system

45

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Domain D: Modules for MI system

Modules for microstructure prediction

Modules for performance prediction

WM HAZ~BM

Grain growth of γ in Heat Affected Zone

Ohno / Hokkaido U.

Fatigue

Enoki, Shibanuma, Shiraiwa / U. Tokyo

Crack

initiation

46

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Domain D: Modules for MI system

Modules for information-theoretic analysis

New methodology for data augmentation

Data base

Kasuya / U. Tokyo

Yamazaki, Tsukamoto, Tabuchi, Kimura,

Nishikawa, Itoh / NIMS

Sparse modeling & Data assimilation

Okada, Nagao, Shiraiwa / U. Tokyo

Demura, Watanabe / NIMS

Experimental fatigue strength, σFS / MPa

Pre

dic

ted fatigue s

trength

/ M

Pa

300

350

400

450

500

550

600

650

700

300 350 400 450 500 550 600 650 700

MR+ANN (Training)MR+ANN (Test)

R = 0.99 (training)

R = 0.96 (test)

重回帰+ANNの結果

Elliptical

hole

Microstructure recognition (machine learning)Bulgarevich, Tsukamoto, Demura, Watanabe / NIMS, Kasuya / U. Tokyo

Semi-automatic system to capture crack initiation Nishikawa, Furuya / NIMS

47

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FEM

model &

mesh

module

Welding

module

CCT

module

Workflow design & play, module & data management

Apply load

condition

module

Crack

initiate

module

Crack

propagate

module

Date viewer

& analysis

module

Input Output

User Input

Micro-

structure

module

System output

time

Temperature

A

M

B

F P

Merging Flow Control Dividing Flow Control

Example: Prediction of Fatigue life for butt welded joint

Integrated System

Currently, data transfer between modules is done manually. (Ver. Alpha)

Automatic data transfer between modules will be realized by Mar. 2019. (Ver. 1.0)

48

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FEM

model &

mesh

module

Welding

module

CCT

module

Workflow design & play, module & data management

Apply load

condition

module

Crack

initiate

module

Crack

propagate

module

Date viewer

& analysis

module

Input Output

User Input

Micro-

structure

module

System output

time

Temperature

A

M

B

F P

Merging Flow Control Dividing Flow Control

Example: Prediction of Fatigue life for butt welded joint

Integrated System

Currently, data transfer between modules is done manually. (Ver. Alpha)

Automatic data transfer between modules will be realized by Mar. 2019. (Ver. 1.0)

49

Stre

ss r

ange

, Ds

/ M

Pa

Number of cycles, N

100 102 104 106 108

100

1000

1000

Experimental

Calculated

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Price Map of Materials and Products

50

0.1 \/g 1 \/g 10 \/g 100 \/g 1,000 \/g

Met

alIn

org

anic

Poly

mer

●●

● ● ●

●0.60.450.25

1,200●● ●● ● ●●● ●

0.04~0.06 1.5~1.80.60.40.24

50

854~5

0.5~0.70.3~0.4

10

Fe

●4,500

Au

●3,400

Rh●5,000

PtPdAgMoCoTiNiMgAl Cu

●8~10

PSZ

PEEK

●3

PES

PAABSPolyethylene

Vinyl chloride Polyester

0.1~2

Si

SiC3~12

Si3N45~10

Y2O314~25

6~25Aramid fiber

PAN carbon fiber6~50

Light-sensitive Heat resistant coating

200~300

Alumina 0.01~0.7

Automobile

1.1~4.8

100~1000

(HEMA,PMMA)

Fighter Airplane1,200~20,000

Artificial Satellite

1,000~2,0000

Bio-ceramics

Lenses of glasses

200~700

Camera20~500

●0.6~0.7

Nylon 6

Mobile phone ~200

10,000 \/g

Hard carbide tool

Carbon nanotube

10~100

Ceramic tool150~700

Combustion-synthesized

SiAlON ●0.6

CNT probe

Phosphor SiAlON

100,000 \/g

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CO2 Emission during Material Production

51

Equivalent CO2 emission per material production / kg

2.3~2.7

2.3~2.7

13.9~15.5

18~24.8

40~45

21~23

High Strength Steel Sheet

Conventional steel

Aluminum

Magnesium (electrolysis)

Magnesium (pigeon)

Carbon fiber

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52

Materials Revolution

GoalI. Zero emission (Application of LCA)

II. Recycling technology

MethodEstablishment of Materials Integration

Research systemI. Partnerships with Asian countries including China

in addition to Europe and the United States

II. International collaboration among Industry, Academia

and National Institutes:Platform sharing “research data”

“SDGs (Inclusive)” Structuring Knowledge

Formation of

melting pot

Highly multifunctional

materials