s.c. celpi s.a. · angle profiles sr en 10056:1,2; sheet sr en 10029; sr en 10063:1, 2, 3; steel sr...
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1, Bercenarului Road , 041116, county 4 , Bucharest, ROMANIA Register of Commerce: J40/290/1991, VAT: RO 382482 T : +40 (21) 450.20.11, F: +40 (31) 816.54.40 Email: [email protected];[email protected] http://www.celpi.ro
S.C. CELPI S.A.
BUCHAREST
ROMANIA
Company Profile
• OHTL STEEL TOWERS up to 750 Kv
• CLAMPS AND FITTINGS (OHTL & substations)
• SUBSTATION STRUCTURES up to 750 kV
• STEEL STRUCTURES FOR CIVIL AND INDUSTRIAL WORKS
• STEEL STRUCTURES FOR RAILWAY AND TELECOMMUNICATIONS
• ENGINEERING
• TOWER TESTING
• HOT DIP GALVANISING
• Design
• Detailing
• Prototyping
• Towers and steel structures testing 1:1
• Manufacturing
• Supply
c e l p i
member of Romelectro group
1953 - 60 years of activity - 2013
Power transmission and distribution
Civil and industrial works
Telecommunication
Railway installations
Other industrial fields
Business Areas
CLAMPS AND FITTINGS OHTL & substations
STEEL STRUCTURES FOR CIVIL & INDUSTRIAL WORKS
ENGINEERING
HOT DIP GALVANISING
SUBSTATION STRUCTURES up to 750 kV
STEEL STRUCTURES FOR TELECOMMUNICATIONS
TOWER TESTING scale 1:1
OHTL STEEL TOWERS up to 750 Kv
STEEL STRUCTURES FOR RAILWAY
Design
Detailing
Manufacturing
Prototyping
Supply
Our Mision
To provide high quality fabricated steel structures at
competitive prices.
Our Vision
To supply steel towers, clamps & fittings for OHTL in
Europe, Middle East and Africa
Our Core Values
Quality through continous improvement
Respect and trust for all employees
Honesty – ethical and moral behavior
Practice environmentally responsible behavior.
CERTIFICATIONS ISO and EN
CERTIFICATIONS ISO and EN
CERTIFICATIONS ISO and EN
CERTIFICATIONS ISO and EN
CERTIFICATIONS ISO and EN
CERTIFICATIONS ISO and EN
Steel towers for OHTL
Rating voltage (kV) 20, 33, 66, 110, 132, 220, 400, 750
Number of electrical circuits With a single circuit, with two or more circuits
Structure type Beam with lattice
Geometrical configuration Fir type, Y type, RODELTA type, spatial frame type, anchored portal type, guyed
type
Functional type Suspension, tension, terminal, crossing
Joint manner Bolted, welded, welded - bolted
Materials
Angle profiles SR EN 10056:1,2;
sheet SR EN 10029; SR EN 10063:1, 2, 3;
steel SR EN 10025 – S235, S275, S355,
class JR, JO, J2
Fasteners Bolts STI-03, DIN 7990, ISO 898, grade 5.6, 5.8, 6.6, 10.9, nuts, plate and Grower
washers
Anticorrosive protection Hot Dip Galvanizing - SR EN ISO 1461
Painting
Testing
Mechanical testing for OHTL towers and further structures under natural
conditions according CEI IEC 60652 -" Loading tests on overhead line towers"
On test samples of component materials
Delivery Steel angles bars in yokes linked with metal strips; plates, fasteners and small
elements in metal or wooden boxes
Steel towers for OHTL
Steel towers for OHTL
Clamps and Fittings OHTL
Catalog CELPI - Clamps and Fittings - http://www.celpi.ro/images/Catalog_CELPI_CLEME_ARMATURI.pdf
Clamps and Fittings OHTL
Galvanising and Packing Zinc Kettle Dimensions 11,0 x 1,4 x 1,6 [m] 9,0 x 1,4 x 1,6 [m]
List of Equipments Item Description of the equipments Type
A. PUNCHING, DRILLING, CUTTING SYSTEMS
1 FICEP Automatic CNC system for the processing of angles (punching, drilling, notching & shearing system) L45 – L100
A 20.36 NT
2 FICEP Automatic CNC system for the processing of angles (punching, drilling, notching & shearing system) L100 – L200
A 16.34 NT
3 FICEP Automatic CNC system for the processing of plates ( punching & drilling system)
P 803 PN
4 VERNET Automatic CNC system for the processing of plates ( punching & drilling system)
PG 116S
5 VOORTMAN CNC drilling and sawing system for the processing of Europrofiles HEA, HEB, HE, IPE, UPE, HEM, angles, pipes
V630/1000T
6 Angle grinder GWS 24-180
7 Hydraulic Shearing machine # 16x2500
B. WELDING SYSTEMS
1 CNC Thermal cutting system OTC-12000
2 Electric welding equipments TWIN 3S-350
3 AIR Liquide MIG-MAG welding equipments Filcord 4000TS
4 CNC Plasma/Oxi – gaz cutting system Torchmate USA
C. MECHANICAL PROCESSING
1 Cutting and milling system AF-85-015
2 Universal milling machine FU-36x160
3 Eccentric press PAI-63 tf
4 Hydraulic press brake PD-250 tf
5 Hydraulic press brake PYE-250 tf
6 Drilling machine GR-616
Equipments
CNC cutting, punching and marking machine 16 - 34NT, from FICEP-Italy, for processing of angles 40-160 mm, holes max. Φ32 mm (purchased in 1998)
Drilling and sawing system Voortman V630/1000T for processing of I, U, H profiles up to 1000 x 15000 mm, holes max. Φ 42 mm (purchased in 2007);
CNC machine PG 116 from Vernet-France for processing of plates 750x1200x20 mm, holes max. Φ 32mm (purchased in 1999);
MIG-MAG welding equipment from Air Liquide
CNC cutting, punching and marking machine 20 - 34, from FICEP-Italy for processing of angles 50-200 mm, holes max. Φ 32 mm (purchased in 2000)
Steel towers for OHTL
SC CELPI SA Tower Testing Station Bucharest – ROMANIA
Drumul Bercenarului, nr. 1, sector 4, 041116, Bucuresti, ROMANIA; T: +40 (21) 450.20.11; F: +40 (31) 816.54.40; E-mail: [email protected]; [email protected]
Web: http//www.celpi.ro
Celpi Towers Testing Station
Steel towers for OHTL
Celpi Towers Testing Station – general view
Steel towers for OHTL CTTS - technical characteristics -
The maximum size of tower foundation - foundation I - foundation II
21.5 x 25.0 m 9.0 x 9.0 m
The maximum distance between peak of same horizontal cross arms
37 m
The maximum weight of tower 120 ton
Maximum load for one point 50 ton
Maximum compression force per leg 560 ton
Maximum uplift force per leg 500 ton
Transversal loads (20 loads )
Longitudinal loads (14 loads)
Vertical loads (12 loads )
3 x 50 ton 3 x 40 ton 3 x 25 ton
6 x 25 ton 6 x 20 ton 6 x 20 ton
4 x 20 ton 3x15 ton 3x15 ton
4x15 ton 2x10 ton
3x10 ton
Celpi Towers Testing Station
Location And Facilities CELPI Tower Testing Station (CTTS) is located in Bucharest-Romania, close to the
CELPI’s factory and head office. CTTS is capable to testing towers up to 750 kV Transmission Line The testing facilities consists of two testing pads: one for towers having a base
width up to 25 meters and the other up to 15 meters. CTTS is part of CELPI SA who built towers and accessories, clamps and fittings for
major transmission lines in Romania . That testing station serve the objective of satisfying customers about design
parameters of tower by subjecting prototype tower to various test loads. The tests shall be performed in accordance with CEI IEC 60652:2002 “ Loading
tests on overhead line towers“. Testing Station Capacity A maximum of 45 loads can be simultaneously exerted. Vertical, longitudinal, transversal and wind loads are applied by steel ropes
pulled by electrical winches . The loads are applied to the prototype independently and are managed and
monitores from the Control Room. The load measurement apparatus consists of electronic compensated load-
cells connected to a PC base monitoring system located in the Control Room. The longitudinal loads exceeding 60 ton will be applied by pulling on the
resultant direction. The tower testing starts after application of 25 – 40 % of the loads (lay-out and
pre- tensioning of cables). According to CEI IEC 60652 the loads is applied in increments to 50 %; 75 %; 90
%; 95; 100 %, of the specified lods for 1 minute each step
Steel towers for OHTL
Celpi Towers Testing Station
Measurements and material check The calibration of the load-cells is performed before and after tests in the laboratory annexed to the Testing Station. Transversal and longitudinal displacements are measured at each load step, by means of stadias. After the test is completed, a visual inspection is carried out to ascertain the status of the various members. Eight samples are cut from the members at Consultant/Client chois and prepared and tested to measure yield and tensile strenth and elongation. Test Specification The Client prepare and transmit to CTTS, at an agreed time prior to the delivery of the tower, the following appropiate information: ● workshop and/or erection drawings of the tower ● The mass of each section of the tower ● Requirements for the tower assembly of disassembly, including if necessary details for lifting the tower from the horizontal ● Bolt tightening requirements ● The tensions for any guys ● Nominal force to be applied during slip-joining of sections and/or slip-joint length and their respective tolerances ● Foundation setting tolerances and verticaly tolerances of the tower ● The exact position of the load application points for each loading case ● The design loads to be applied on the tower for eachloading case ● The location of the deflection measuring points for each loading case ● If the tower is to be realigned between individual tets ● Calibration records ● Deflection measurements ● Photographs, video film (if required by the client) ● Local meteorological data during the test ● The engineering properties of component samples taken from the tower
Steel towers for OHTL
Celpi Towers Testing Station
Test Report The test report include the following data: ● indication of the applicable standard for testing towers (IEC 60652) ● designation, type and description of the tower ● Name of the tower manufacturer, designer, client ● Dates and location of testing ● Names of the persons present during the tests ● List of workshop and/or erection drawings of the test tower, including any modifications ● Rigging drawing used to apply the test loads ● Methods and measurements of the joint assembly ● Brief description of the test facility ● Loads required at the varoius points on the tower and at each load level ● Holding period for the final level ● Calibration records ● Deflection measurements ● Photographs, video film (if required by the client) ● Local meteorological data during the test ● The engineering properties of component samples taken from the tower
1, Bercenarului Road , county 4, 041116, Bucharest, ROMANIA; Phone: +40 (21) 450.20.11; Fax: +40 (31) 816.54.40 E-mail: [email protected]; [email protected]; Web: http://www.celpi.ro
Lucrari de referinta Parteners and Suppliers
c e l p i T R A D E M A R K
MANAGEMENT team
LASZLO DENES KABA GENERAL MANAGER +40 (0728) 777.914 [email protected]
IULIAN LAZAR TECHNICAL MANAGER +40 (0728) 777.928 [email protected]
VALENTIN POPA COMMERCIAL MANAGER +40 (0731) 808.200 [email protected]
DANIELA IANCU FINANCIAL MANAGER +40 (0728) 777.912 [email protected]
CONSTANTIN IONESCU QUALITY MANAGER +40 (0728) 777.921 [email protected]
1 1953 - 2013
SC CELPI SA
1, Drumul Bercenarului, county 4 041116, Bucharest, ROMANIA
VAT RO 382482 Romanian Trade Registration J40/1990/291
T: +40 (021) 450.2011
F: +40 (031) 816.5440
E: [email protected], [email protected]
W: http//www.celpi.ro