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S t r a t e g i c A l l i a n c e developing superior flexible pavements Workshop Report Delivering asphalt in Queensland the future direction Friday 5 April 2013 BP Bitumen Eagle Farm, Brisbane Version 3 DRAFT

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Page 1: SAWS 2013-04-05 Report v3 DRAFTApr 05, 2013  · Workshop Detail specific actions necessary to proceed to next stages 7. Close:

S t r a t e g i c A l l i a n c e developing superior flexible pavements

 

 

 

 

Workshop  Report  

   

Delivering  asphalt    in  Queensland  

-­‐  the  future  direction      

Friday  5  April  2013    

BP  Bitumen  Eagle  Farm,  Brisbane  

 

Version  3  DRAFT  

         

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AAPA  Q  TMR  Strategic  Alliance  Workshop:  Delivering  Asphalt  in  Queensland  –  the  future  direction  v3   page  2  

AAPA  Q  TMR  Strategic  Alliance  Workshop  

Delivering  asphalt  in  Queensland  –  the  future  direction  

                                                   

CONTENTS  1. Executive  Summary  2. Agenda  3. Summary  of  short  presentations  

a. Overview  of  long  term  future  \  b. Status  of  current  research  c. Queensland  circumstances  –  QTMR  d. Queensland  opportunities  &  challenges  -­‐  AAPA  

4. Workshop  findings  

First  Workshop  Session    a. Outline  the  desired  future  for  asphalt  supply  and  use  in  Qld  (10  year  

horizon)  

Second  Workshop  Session  a. What  long  range  strategies  are  needed  to  create  the  desired  future?  b. What  immediate  (short  term)  actions  are  required  to  orientate  to  

the  future  direction?  5. Action  plans  from  workshop  6. Appendices  

a. Presentation  –  Les  Millar  &  Alan  McLennan  b. Presentation  –  Erik  Denneman    

“Current  and  future  developments  in  asphalt  technology”  c. Presentation  –  Bevan  Sulllivan  

“Material  Characterisation  of  Australian  Asphalts”        d. Speaking  notes    –  Peter  Evans  &  TMR  Asset  Managers  e. Presentation  –  Rob  McGuire  

“Opportunities  &  challenges  of  potential  changes  for  Q  asphalt  producers”  

f. Workshop  flip  chart  details  g. Participants  list  

Copies  of  the  full  size  presentations  can  be  downloaded  from  the  Alliance  website    

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AAPA  Q  TMR  Strategic  Alliance  Workshop:  Delivering  Asphalt  in  Queensland  –  the  future  direction  v3   page  3  

AAPA  Q  TMR  Strategic  Alliance  Workshop  

Delivering  asphalt  in  Queensland  –  the  future  direction  

             

                                       

1.    EXECUTIVE  SUMMARY  The  AAPA  Q  TMR  Strategic  Alliance  workshop  “Delivering  Asphalt  in  Queensland  –  the  future  direction”  focused  on  the  need  for  improved  value-­‐for-­‐money  and  the  transfer  asphalt  design  and  performance  responsibility  to  the  Queensland  asphalt  suppliers.  

Participants  included  AAPA,  QTMR,  ARRB  and  National  Committees  responsible  for  asphalt  &  pavements.  

Facilitated  by  Alan  McLennan  with  opening  presentations  on  long,  medium  term  developments  and  a  review  of  the  current  situation  in  Queensland  by  QTMR  and  AAPA  representatives.    This  was  followed  by  breaking  into  three  groups  and  first  considering  the  “Desired  future  for  asphalt  supply  in  Qld”  followed  by  the  groups  deriving  “Long-­‐term  strategies”  and  “Short-­‐term  actions”.  

“Desired  future  for  asphalt  supply  in  Queensland”  Smaller  government  |  Risks  transferred  to  industry  with  an  expanded  role  and  increased    capacity  |  Collaborative  relationships  with  mutual  respect  |  Long-­‐term  performance  responsibilities  of  products  |  Increased  sustainability  |  Attractive  &  leading  edge  |  Flexible  pavements  more  competitive  on  price/performance  offering  increased  value  for  money.  

“Long-­‐term  strategies  needed  to  create  the  desired  future”  Nationally  integrated  asphalt  mix  &  pavement  designs  |  Implement  performance  based  systems  |  Prove  value-­‐for-­‐money  as  an  industry  |  Improve  training  |  Improve  safety  performance  |  Public  acceptance  of  need  for  road  worker  safety  |  Maintain  commitment  to  collaborative  R&D  |  Renew  &  continue  alliance  

“Short-­‐term  actions  required  to  orientate  to  the  future  direction”  Integrated  asphalt  mix  &  pavement  design:  Undertake  GAP  analysis  in  harmonisation  assessment  |  Peer  review  local  with  international  pavement  designs  |  Review  production  based  mixes  |  Review  Asphalt  Supplier  Registration  system  Performance  based  specifications:  Best  practice  in  performance  based  maintenance  contracts  |  Support  development  of  a)  PBS  maintenance  contracts  b)  Functional  wearing  courses  Safety  &  industry  image:  AAPA  Safety  Working  Group  –  include  TMR  Sustainability:  Partner  with  TMR,  LG,  AAPA  &  Austroads  in  reviewing  procurement  systems  and  standards  |    A  plan  to  capture  knowledge  base  data  with  loss  of  skilled  persons  Training:  Find  a  way  of  handing  over  experience  to  industry    

ACTIONS:  1. Progress  performance  based  specifications  –  asphalt  &  contracting  |  road  map  2. Communications  package  –  trends,  papers  and  future  directions  for  asphalt  &  pavement  designs  3. Mechanism  of  sharing  contemporary  technical  information  4. Prepare  capability  framework  for  transfer  of  knowledge  5. Review  long  &  short  term  strategies  &  develop  action  plan  to  implement  6. Set  up  small  team  to  work  on  harmonisation  of  design  &  processes  of  RMS  7. Prepare  and  distribute  report  from  the  workshop    

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AAPA  Q  TMR  Strategic  Alliance  Workshop:  Delivering  Asphalt  in  Queensland  –  the  future  direction  v3   page  4  

 

2.    AGENDA    DELIVERING  ASPHALT  IN  QUEENSLAND                                                                                                                        –  THE  FUTURE  DIRECTION  

Venue:   BP  Bitumen  Offices,  572  Curtin  Avenue  East,  Eagle  Farm,  Date:  Friday  5  April  2013  Time:    8:30am  for  9:00am  start,  ends  12:30pm    

AGENDA  

1.    Welcome:         Les  Millar  -­‐  AAPA  Q  Sustainability  Working  Group    

2.    Introductions  &  Scope:  Facilitator:  Alan  McLennan  

3.    Short  presentations:     Overview  of  long  term  future  for  asphalt  mix  &  inclusion  in  pavement  

design:  ARRB  &  Asphalt  Research  WG:  Erik  Denneman   Current  status  of  asphalt  design,  manufacture  &  performance  in  

Australia:  Asphalt  Research  WG  –  Warren  Carter,  Bevan  Sullivan   Queensland  circumstances  &  need  for  change:  QTMR  (E&T:  Peter  Evans  

and  PD&O:  representative)   Opportunities  &  challenges  of  potential  changes  for  Qld  asphalt  

producers:  AAPA  Q  Chairman:  Rob  McGuire  

4.    Morning  break  

5.    Facilitated  session:   First  Workshop  Session:    

             (Three  small  groups  address  this  question  –  dot  points)                “Outline  the  desired  future  for  asphalt  supply  and  use  in  Qld                    (10  year  horizon)”            *  Feedback  from  the  three  small  groups  

Second  Workshop  Session:                (Two  small  groups  –  one  topic  each)              a)  “What  long  range  strategies  are  needed  to  create  the                            desired  future?”              b)  “What  immediate  (short  term)  actions  are  required  to                            orientate  to  the  future  direction?”    *  Feedback  from  the  two  groups  

6.    Action  Plan  from  Workshop   Detail  specific  actions  necessary  to  proceed  to  next  stages  

7.    Close:    

   

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3.    SUMMARY  OF  PRESENTATIONS  a. Presentation  –  Les  Millar  &  Alan  McLennan  

Welcome  &  why  the  workshop:  *  Q  biggest  user  of  asphalt  &  full  depth  asphalt  in  Australia  *  TMR  looking  for  increased  v-­‐f-­‐m,  cost  effective  &  WOLC  *  Responsibility  being  transferred  to  asphalt  suppliers  for        -­‐  mix  design  &  testing  |  based  on  production  |  performance            improvements  wanted  |  innovation    *  Asphalt  projects  have  lower  costs  in  other  States    *  Opportunities  to  collaborate  on  cost  efficiencies  *  Commitment  to  accept  changes  but  need  the  long  term  vision    

 

Operations  of  the  day  and  the  purpose,  presentations  as  scene  setting  followed  by  workshop  considering  the  future  direction  and  the  through  smaller  groups  looking  at  long  and  short-­‐term  actions  needed.  

 

 

 

 

b. Presentation  –  Erik  Denneman    “Current  and  future  developments  in  asphalt  technology”  

Conventional  mix  design  –  volumetrics  by  different  methods  |  straight  forward,  experience,  reliable  on  binder  but  no  direct  link  to  pavement  design  (PD),  empirical,  reactive  International  trend  to  performance  related,  properties  needed  in  field,  performance  specified,  simplified.      Methods  in  USA,  EU  &  Australia  -­‐  need  work  locally  on  PD  link  Current  projects  –  HiMA,  SMA  design,  PD  &  modulus/master  curves,  RAP  and  performance.    HiMA  or  EME  –  good  fatigue.  Impermeable,  high  modulus  =  thinner  pavements  

 

c. Presentation  –  Bevan  Sulllivan  “Material  Characterisation  of  Australian  Asphalts”        

Characterisation  of  Australian  Asphalts  –  thickest  in  the  world  Fatigue  endurance  limit  valid  &  accepted,  design  models  poor.  AAPA  sponsored  project  –  calibration  local  to  international    Dynamic  modulus  &  master  curves  should  be  used,  links  to  international,  shows  very  high  similarity  in  Australian  mixtures.  Provides  proof  of  undervaluing  of  asphalt  in  current  pavement  design  Delivers  significant  benefits  and  cost  saving,  can  be  applied  immediately  

 

 

 

 

 

 

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d. Speaking  notes    –  Peter  Evans  &  TMR  Asset  Managers  Change  is  coming  –  minimising  costs,  move  to  smaller  government,  want  less  risk,  term  maintenance.    

Industry  is  already  picking  up  responsibility.  

TMR  –  due  diligence  (with  Hyder)  considering  alignment  of  asphalt  procurement  with  RMS,  reducing  involvement  in  mix  design  to  design  assessment  and  auditing.    Defects  liability  to  be  increased  beyond  the  current  90  days.    Move  to  project  funded  audit  with  performance  warranty  from  12  to  24  mths.    Removal  of  waterproofing  seals  when  voids  not  excessive.    Harmonisation  of  RMS  &  TMR  specifications  would  have  efficiencies.  

Superior  technical  areas  –  volumetric  assessment  vs  mass  based  assessment  considered  better,  local  specs  work,  source  rock  in  NSW  or  higher  standard  than  being  used  in  Q,  Q  quarry  management  system  has  benefits,  unlikely  to  be  able  to  create  a  panel  contract  system  in  Q  due  to  term  maintenance  contracts.    

Change  activities:  Hyder  considering  options,  RMS  comfortable  with  their  system  and  are  unlikely  to  change,  not  possible  to  predict  the  final  outcome,  will  work  with  AAPA  but  seems  likely  that  Q  will  move  to  implement  a  similar  system  to  RMS.    

Feedback  from  TMR  PD&O  Asset  Managers:  Larry  Mudge,  Patrick  Dennehy,  Adam  Garvin    Need  to  remember  the  temperature  difference  between  SEQ  and  North  Queensland,  direction  of  changes  highlighted  supported.    The  industry  has  discussed  the  desire  to  create  mixes  more  performance  based,  suited  to  the  area  and  would  perform  better.      This  should  encourage  innovation  from  industry  and  this  is  a  step  on  the  path  to  transferring  greater  flexibility  &  responsibility  to  industry.  

Dougall  Broadfoot:  AAPA  State  Executive  Officer  NSW  reported  that  RMS  were  moving  very  soon  to  term  maintenance  contracts  which  would  impact  on  the  viability  of  the  panel  contract  for  purchasing  asphalt.  

 

e. Presentation  –  Rob  McGuire  “Opportunities  &  challenges  of  potential  changes  for  Q  asphalt  producers”  

Current:  low  risk  |  low  responsibility  |  limited  need  for  tech                                  staff  |  limited  opportunities  Opportunities:  Taking  responsibility  with  greater  control                                  |  skills  can  be  used  |  performance  experience                                    increased  |  easier  innovation  &  v-­‐f-­‐m  |  easier  Local                                  Govt  mixtures  Challenges:  Time  needed  to  change  |  Skills  scarce  |  Need  to                                  increase  construction  efficiency  |  TMR  region                                  differences  Close:  General  Management  keen  to  change  |  Must  include                                  |future  needs  |  best  to  work  together  

   

 

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AAPA  Q  TMR  Strategic  Alliance  Workshop:  Delivering  Asphalt  in  Queensland  –  the  future  direction  v3   page  7  

4.    WORKSHOP  FINDINGS  

FIRST  WORKSHOP  SESSION  

Outline  the  desired  future  for  asphalt  supply  and  use  in  Queensland  (10  year  horizon)”   Smaller  government,  many  risks  transferred  to  an  industry  with  an  expanded  role  and  

increased  capacity   Collaborative  relationships  with  mutual  respect  between  national,  state,  local  government  and  

industry  partners  to  maintain  and  manage  government  assets   Industry  responsible  for  long-­‐term  performance  of  products  with  defined  roles  in  the  delivery  

chain  &  functionality  of  materials.   Increased  sustainability  in  commercial,  environment,  product  performance  spheres   Attractive  industry  at  the  leading  edge  of  safety   Flexible  pavements  that  are  more  competitive  in  price  and  performance  and  offering  

increasing  Value-­‐for-­‐Money  

SECOND  WORKSHOP  SESSION  

Long-­‐term  strategies  a) “What  long  range  strategies  are  needed  to  create  the  desired  future?”   Nationally  integrated  asphalt  mix  &  pavement  designs   Implement  performance  based  systems  (both  product  &  contract  including  WOLC)   Prove  “value  for  money”  as  an  Industry.    Develop  framework  to  show  this.   Improved  training  programs  at  all  levels   Improved  safety  performance  –  public  acceptance  of  safety  for  road  workers   Maintain  commitment  to  collaborative  R&D   Renew  &  continue  with  the  Alliance  principles  &  extend  to  a  national  framework  

o Develop  and  deliver  objectives  o Define  risk  sharing  

Short-­‐term  strategies  b) “What  immediate  (short  term)  actions  are  required  to  orientate  to  the  future  direction?”  Integrated  asphalt  mix  and  pavement  design  

Harmonisation  project  –  deadline  for  decision  end  June  2013  o Undertake  GAP  analysis  –  QTMR/RMS  (AAPA)  

Peer  review  pavement  designs  with  other  international  bodies  (AASHTO)  for  structural  asphalt   Production  Based  Mixes  Review   Review  Asphalt  Supplier  Registration  system  

Performance  based  specifications   Performance  Based  Maintenance  Contracts  –  Best  Practice   Support  development  of:    

a. PBS  maintenance  contracts  b. Functional  wearing  courses  

Safety  &  industry  image   AAPA  Safety  Working  Group  –  include  TMR  

Sustainability   Partnering  with  TMR,  Local  Government,  AAPA  &  Austroads  in  reviewing  procurement  systems  &  

specifications   Need  a  plan  to  capture  knowledge  data  base  with  loss  of  skilled  persons    

Training   Training  –  Industry  Handover  (Immediate  clarity  on  what  industry  can  do  to  assist)   TMR  guidelines  

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5.    ACTION  PLANS  FROM  WORKSHOP    

No   What   Who   By  when  

1   Progress  performance  based  specifications:  

Asphalt   Contracting  

AAPA  responsible  for  a  brief  (road  map)  

 

AAPA  /  Alliance  

(RobV/PeterE)    

 

5/2013  

2   Communication  Package:  Pavement  designs  &  technical  papers  on  actions  and  future  plans  

AAPA  National  Technical  Committee  &  ARWG  

On  going  

3   Mechanism  of  sharing  contemporary  technical  information  

SA  Reference  Group  

On-­‐going  

4   Prepare  capability  framework  for  transfer  of  knowledge      

5   Review  the  long  &  short  term  strategies  and  develop  and  action  plan  to  implement  

Alliance  RobV/PeterE  &  WG  Sustainability  

30/6/2013  

6   Set  up  small  team  to  work  on  the  harmonisation  of  design  and  processes  of  RMS  

PeterE  /  RobV   19/4/2013  

7   Prepare  and  distribute  a  report  from  the  Workshop   RobV   12/4/2013    

 

6.    APPENDICES    

a. Presentation  –  Les  Millar  &  Alan  McLennan  b. Presentation  –  Erik  Denneman    

“Current  and  future  developments  in  asphalt  technology”  c. Presentation  –  Bevan  Sulllivan  

“Material  Characterisation  of  Australian  Asphalts”        d. Speaking  notes    –  Peter  Evans  &  TMR  Asset  Managers  e. Presentation  –  Rob  McGuire  

“Opportunities  &  challenges  of  potential  changes  for  Q  asphalt  producers”  

f. Workshop  flip  chart  details  g. Participants  list  

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AAPA  Q  TMR  Strategic  Alliance  Workshop:  Delivering  asphalt  in  Queensland  –  the  future  direc�on  

1

Welcome  &  Day’s  Events   1  

Strategic  Allia

nce  Worksho

p  5  Ap

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www.aapaqtmr.org  

Strategic  Alliance  Workshop  

5  April  2013  

BP  Bitumen,  Eagle  Farm,  Q  

Delivering  asphalt  in  Queensland    

–  the  future  direc�on  

Welcome  &  Day’s  Events   2  

Strategic  Allia

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www.aapaqtmr.org  

Strategic  Alliance  Reference  Group    

     

Welcome  

 Les  Millar  

Sustainability  Working  Group  

Welcome  &  Day’s  Events   3  

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Why  .  .  .  .  .  .  .  .  1.  Queensland  –  most  asphalt  &  full  depth  asphalt  used  in  Australia  

2.  Transport  &  Main  Roads  emphasis  –  v-­‐f-­‐m,  cost  effec�ve,  WOLC    

3.  Transfer  responsibility  onto  asphalt  suppliers  –  Mix  design  and  tes�ng    –  Asphalt  mix  design  based  on  the  produc�on  mix  –  Performance  improvements  and  innova�on  

4.  Cost  comparisons  show  lower  cost  asphalt  projects  in  other  states  

5.  Opportuni�es  to  collaborate  on  cost  efficiencies  

6.  Today  –  capturing  knowledge  and  sharing  experience  –  Common  vision  of  the  future    –  Understanding  our  current  paths  to  that  future  –  Planning  to  get  there  

7.  Qld  commitment  to  change  and  deliver  improvements!  

Welcome  &  Day’s  Events   4  

Strategic  Allia

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www.aapaqtmr.org  

Strategic  Alliance  Reference  Group    

Scope  &  Introduc�ons  

 Alan  McLennan  -­‐  Facilitator  Alan  McLennan  Strategic  Services  

Welcome  &  Day’s  Events   5  

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Agenda  1.  Welcome:  Les  Millar  –  AAPA  Q  Sustainability  Working  Group  2.  Scope  and  introduc�ons:  Facilitator:  Alan  McLennan  3.  Short  presenta�ons:  

–  Overview  of  long  term  future  for  asphalt  mix  &  inclusion  in  pavement  design:    ARRB  &  AAPA  Na�onal  Technology  Commi�ee  –  Erik  Denneman  

–  Current  status  of  asphalt  design,  manufacture  &  performance  in  Australia:    Asphalt  Research  WG  –  Warren  Carter  &  Bevan  Sullivan  

–  Queensland  need  for  change:  QTMR  (PD&O  and  E&T)  Peter  Evans  

–  Opportuni�es  &  challenges  of  poten�al  changes  for  Qld  asphalt  producers:    AAPA  Q  Chairman  :  Rob  McGuire  

5.  Facilitated  session:  Alan  McLennan  First  Workshop  Session  :  Outline  the  desired  future  for  asphalt  supply  in  Q  (10  year)  Second  Workshop  Session:    a)  What  long  range  strategies  are  needed  to  create  the  desired  future?  b)  What  immediate  (short  term)  ac�ons  are  required  to  orientate  to  the  future              direc�on?  

6.  Ac�on  plan  from  Workshop    

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AAPA  Q  TMR  Strategic  Alliance  Workshop:  Delivering  asphalt  in  Queensland  –  the  future  direc�on  

Current and future developments in asphalt technology Erik Denneman

For presentation at AAPA and QTMR Workshop

5 April 2013, Eagle Farm

www.arrb.com.au Trusted advisor to road authorities for technical input and solutions

Structure of short presentation

2

  Conventional asphalt mix design   Current directions in asphalt technology   Current Austroads related work

–  Improved design procedures for asphalt pavements –  High modulus asphalt –  Maximising the re-use of Reclaimed Asphalt Pavement

www.arrb.com.au Trusted advisor to road authorities for technical input and solutions

Conventional mix design

  Differs per road authority, bot nationally and internationally but typically: –  Focus on volumetrics and specification of

components (grading, binder)   Advantages:

–  Straightforward –  Decades of experience –  Fairly reliable determination of optimum binder

content l  Disadvantages:

–  No direct link to pavement design methods –  Empirical, reactive specifications

3 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions

Directions in asphalt technology

  Strong international trend towards performance related design   Concept of performance specifications:

–  Evaluate mix properties based on field loading conditions (climate, traffic) relevant to site.

–  Describe required performance, rather than prescribing mix composition.

–  Testing mostly mix and binder type blind. –  Simplification: fewer, but more reliable tests, only one test per

performance parameter. –  Reduces barriers to innovation and promotes efficient use of

natural resources, without sacrificing performance.

4

www.arrb.com.au Trusted advisor to road authorities for technical input and solutions

Directions in asphalt technology   SUPERPAVE in the US

–  Performance Grade (PG) binder selection, based on traffic loading and field temperature

–  Performance related testing for permanent deformation, fatigue cracking and low temperature cracking

  EN 13108 and EN 12697 standards series in Europe –  Second generation to be completely performance related –  Performance related tests for: workability, elastic modulus,

permanent deformation, fatigue and durability –  CE Marking of performance properties for asphalt designs

  Performance related design in Austroads guide part 4B –  State of the art at time of introduction –  Link with pavement design could be improved –  No plans to revisit the design method at this stage 5 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions

Vision of performance related design

6

Vertical plane parallel to Y-Z at X = 0

Shear Strain YZ

0.000010-0.000056-0.000122-0.000188-0.000254-0.000320-0.000386-0.000452-0.000517-0.000583-0.000649-0.000715-0.000781-0.000847-0.000913-0.000979-0.001045-0.001111-0.001177-0.001243

Pavement  analysis

Property value

E*  [GPa] >  5

Fatigue  [με to 106] >  300

Perm.  def.  [εp] <  2%

Structural  requirements

Property value

E*  [GPa] >  5

Fatigue  [με to 106] >  300

Perm.  def.  [εp] <  2%

Workability  [voids] <  6%

Durability  [TSR] >  80%

Tender  specificationMix  selectionProperty Mix  1 Mix  2 Mix  3

E*  [GPa] 14 6 3

Fatigue  [με to 106] 220 370 280

Perm.  def.  [εp] 0.8  % 1.5  % 4.2  %

Workability  [voids] 5.0 4.5 5.2

Durability  [TSR] 90 85 75

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AAPA  Q  TMR  Strategic  Alliance  Workshop:  Delivering  asphalt  in  Queensland  –  the  future  direc�on  

www.arrb.com.au Trusted advisor to road authorities for technical input and solutions

Note:

  The previous slides showed an overview of international trends, there are currently no Austroads projects planned to further the implementation of performance related asphalt design in Australia.

7 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions

Current related Austroads projects

  TT1353: Asphalt properties and mix design procedures –  SMA design procedures –  Restructuring of Part 4B –  High modulus asphalt: Best practice review and limited

laboratory testing   TT1826: Improved design procedures for asphalt pavements

–  Review US work on healing and fatigue in asphalt –  Review potential application of E* master curves (flexural,

dynamic, other)   TT1817: Maximising the re-use of reclaimed asphalt

pavement materials –  Characterisation of the binder blend containing RAP –  Characterisation of performance of mixes containing RAP

8

www.arrb.com.au Trusted advisor to road authorities for technical input and solutions

High modulus asphalt

  Origin: France early 90s “Enrobés à Module Elevé” (EME)   Typical characteristics:

–  High binder content ≈ 6% by mass of aggregate, –  Hard grade binder: Pen 10-25, –  Low air voids content, –  High Modulus > 14 GPa at 15°C, 10 Hz, –  High resistance against permanent deformation, –  Good fatigue resistance, –  Impermeable, –  High mixing temperature.

9 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions

Modulus

10

www.arrb.com.au Trusted advisor to road authorities for technical input and solutions

Improved design procedures for asphalt pavements

  Pavement temperature prediction:

11 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions

Maximising the use of RAP

12

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10/04/13  

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AAPA  Pavement  Solu�ons  for  Life  

Material  Characterisa�on  of  Australian  Asphalts  

Progress  Summary  Report  –  April  2013  Bevan  Sullivan  Fulton  Hogan  

 

  Australia  designs  some  of,  if  not,  the  thickest  asphalt  pavements  in  the  world    Fa�gue  Endurance  Limit  valid  and  accepted    Poor  correla�on  between  how  and  when  damage  occurs  and  design  models  

 

Why  APS  –  fL  

  Project  Management      Na�onal  Asphalt  Materials  Characterisa�on    Interna�onal  Valida�on  –  NCAT    Calibrate  model  against  NCAT  track  data      Informa�on  Dissemina�on  &  Training      LLAP  Design  So�ware  and  Manual    Environment  &  Sustainability  Study  &  Report  

APS-­‐fL  Project  Elements  

  Why  Dynamic  Modulus  – Characterises  material  proper�es  over  a  full  range  of  loading  �mes  and  temperatures  

– Ability  to  develop  “mater  curves”  – Established  researched  test  method  interna�onally  used  

– Link  to  overseas  performance  studies  

Material  Characterisa�on  

Dynamic  Modulus  Test   Temperature  Shi�ing  

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Temperature  Shi�ing   Master  Curve  

Comparison  with  NCAT  Data   Comparison  with  NCAT  Shi�ed  

Sample  Comparison  

Materials  tested    Commercial  project  mixes  ex  produc�on  plant  (from  all  states)  – 28  mixes  in  total:  14  x  AC14:  14  x  AC20  – Binders:  C320;  C450;  C600;  A15E;  Mul�grade    

 

Australian  Materials  Characterisa�on  

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Mix  Grada�ons-­‐AC14   Mix  Grada�ons–  AC20  

Material  Characterisa�on  

  Dynamic  Modulus  characterisa�on  – 28  standard  produc�on  mixtures  tested  – The  ability  now  exists  to  characterise  Australian  mixtures  for  any  load  �me  or  temperature  

  Link  established  link  between  Australian  test  results  and  NCAT  

 

Level  1  Design  Recommenda�ons    

  Pavement  designer  will  not  have  access  to  mix  design  characteris�cs  – Use  confidence  based  Master  Curves  with  field  shi�  factors  (as  being  developed)  

– Frequency  related  to  depth  in  the  pavement  (the  rela�onship  is  to  be  calibrated)  

  Based  on  grouping  common  Australian  produc�on  mixtures    Confidence  based  on  t-­‐distribu�on  around  common  mixtures    No  difference  between  Australian  Mixtures  

Level  1  Master  Curves   Temperature  Shi�  

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Master  Curve  C320  Binder   Master  Curve  C450  Binder  

Master  Curve  C600  Binder   Master  Curve  A15E  Binder  

Dynamic  Modulus  vs.  Field    Results  are  logical    Results  are  higher  than  design  modulus  used  in  Australia    We  are  undervaluing  the  performance  of  asphalt  in  pavement  design    Outcomes  of  this  work  can  immediately  deliver  significant  benefits  for  Australian  road  communi�es    Immediate  (interim)  changes  can  be  made  to  achieve  first  step  benefits    

Modulus  Summary  Comments    

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Next  Step  Empirical  Calibra�on  -­‐  NCAT  

Thank  you  

Asphalt  Pavement  Solu�ons  –  for  Life  

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Department of Transport and Main Roads Macintosh HD:Users:rob_vos:Documents:Strategic Alliance:Comms:Events:20130404 Asphalt Q:Speaking notes AAPA Workshop 5 April 2013.doc

Delivering Asphalt in Queensland – “the Future Direction”

Speaking Notes for AAPA Workshop – Friday 5 April 2013 Background - Change is coming, and has already commenced.

Queensland Government is now focusing strongly on $, and previous DG was personally reviewing projects to minimise costs.

Move to smaller government. Herson Lab had 82 technicians two years ago – now 36. We

expect that this trend will continue.

Less tolerance for risk in Government – e.g. Health Department – problem sheeted home to Government even if issue arose with private supplier.

Strong desire from industry for consistency between states.

Move to term maintenance contracts – DDG has announced that new maintenance

contracts in SEQ will be performance based in 3 years. Unlikely that prime contractors will not pass on the warranty obligations to their asphalt suppliers.

TMR Response TMR currently working with a consultant Hyder to conduct “due diligence” on a proposal to

align the asphalt procurement process in Queensland with that used by RMS in New South Wales.

Under current arrangements, TMR currently is heavily involved in the mix design process for new asphalt mix designs, and conducts laboratory testing to validate mix designs. As such, TMR assumes partial responsibility for the final product.

As mentioned, with the 2012 reduction in laboratory staffing, (laboratory staff reduced from 82 to 36) and the coming retirement of a key staff member (Senior Principal Advisor (Materials Testing)) involved in the mix registration process, TMR is now unable to continue to adequately resource the current mix registration process. A 2012 backlog of mix designs in the TMR laboratory has now been largely addressed by temporarily reallocating staff, and negotiating with AAPA to have increased mix design testing performed by industry. However, within TMR there is a strong desire for future involvement in mix design assessment to be reduced to an auditing role.

The default defects liability period for asphalt in Queensland is 90 days. This reflects the joint responsibility for the product. However, it considerably increases the risk to the State of financial responsibility for premature failure, if defective asphalt ruts, ravels, bleeds or strips when exposed to rain for the first time after the first 90 days.

The RMS asphalt procurement system provides a 12 or 24 month warranty (moving to all 24 months) and much increased penalties for excessive voids than Queensland. RMS also has an extensive, project funded, audit program which tests asphalt from production.

Queensland currently requires a sealing layer between the surfacing layer and the structural layer, to address stripping if there are excessive voids. RMS does not require this layer, and have less expensive asphalt due to less disruption to paving and the cost of this seal.

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Department of Transport and Main Roads Page 2 of 2

Harmonisation of asphalt specifications would align with a desire by industry for consistency between states.

Issues and Suggested Approach There are some technical areas where the Queensland approach is thought to be superior to

that in RMS. For example:

− Queensland controls binder content volumetrically, and this is believed to account better for rock of different Specific Gravity than the RMS system of specifying binder content.

− The specified properties and requirements are attuned to achieving adequate performance under Queensland conditions, which may not be achieved under those specified by RMS.

− There will be an economic need to amend some design parameters due to availability of better source rock in NSW than Queensland.

− Queensland has a quarry management system in place to provide assurance of quality particularly for our basaltic quarries which we would need to retain.

− RMS have a centrally managed panel procurement process for small asphalt jobs. With the change to road asset management contracts in South East Queensland, panel contracts could have a limited role here, so restricting scope to alignment of technical specifications and warranties would appear to present best value for TMR.

The current work with Hyder is identifying these differences in approach and working through their implications. One approach would be to modify the RMS system (and clearly identify the changes) where good technical or economic reasons exist, rather than try to change the TMR system. RMS are comfortable with their system and envisage little change going forward.

A small group of TMR engineers and laboratory staff have recently met with RMS staff at Ballina in NSW. The impression gained was that RMS staff are very comfortable with their current approach to procurement of asphalt, and believe that they are consistently achieving well performing asphalt.

Although there would appear to be obvious benefits in aligning more closely with the RMS process, the TMR “due diligence” process is still underway, and it would be premature to predict the final outcome.

TMR will work closely with AAPA to keep them informed of the likely changes and to agree on a timetable for implementation. However, at this stage, it seems likely that Queensland will move to implement a similar system to RMS.

Peter Evans (Deputy Chief Engineer, Pavements, Materials and Geotechnical) Telephone… (w) 3066 9611… (m) 0427 429 501 Version date 5 April 2013

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AAPA  Q  TMR  Strategic  Alliance  Workshop:  Delivering  asphalt  in  Queensland  –  the  future  direc�on  

Opportuni�es  &  challenges  of  poten�al  changes  for  Q  asphalt  producers   1  

Strategic  Allia

nce  Worksho

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3  

Strategic  Alliance  Workshop  

Rob  McGuire  AAPA  Q  Chairman  

Delivering  asphalt  in  Queensland    –  the  future  direc�on  

Opportuni�es  &  challenges  of  poten�al  changes  for  Q  asphalt  

producers  

Opportuni�es  &  challenges  of  poten�al  changes  for  Q  asphalt  producers   2  

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Scope  • Current  situa�on  • Opportuni�es  • Challenges  

Opportuni�es  &  challenges  of  poten�al  changes  for  Q  asphalt  producers   3  

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Current  situa�on:  

• Low  risk  • Low  responsibility  • Limited  need  for  technical  staff  • Limited  opportunity  

Opportuni�es  &  challenges  of  poten�al  changes  for  Q  asphalt  producers   4  

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     Opportuni�es:  

• Suppliers  greater  control,  responsibility  &  flexibility  

•  Increased  competency  and  skills  to  deliver  improvements  

• Awareness  of  performance  outcomes  • Value-­‐for-­‐money  &  innova�on  • Asphalt  standards  for  Local  Gov.  use  

Opportuni�es  &  challenges  of  poten�al  changes  for  Q  asphalt  producers   5  

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Challenges:  

• Time  needed  to  make  the  change  • Rapid  loss  of  skills  &  competency  in  client  base  

• Specifica�ons  linked  to  performance  •  Improving  construc�on  efficiency  • TMR  Region  differences  in  approach    

Opportuni�es  &  challenges  of  poten�al  changes  for  Q  asphalt  producers   6  

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Close:  

• General  Managers  keen  to  take  responsibility  with  more  flexibility  from  the  clients  

• Must  consider  the  future  needs    –  performance  /  systems  /  methods  

• Work  together  to  agree  on  the  path  

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WORKSHOP  FLIP  CHART  DETAILS                                                                APPENDIX  F  TABLE  A  Desired  futures    

Priority  1:  Increase  sustainability  and  safer  delivery  /  in-­‐service                                      (best  use  of  resources  &  value-­‐for-­‐money)  

Priority  2:  Industry  responsible  for  long-­‐term  performance  of  products  

Government  set  policy  (social  /  political)  –  private  sector  responsible  to  implement  (ROLES)  

Integration  State  &  Local  Government  (standards)   Collaboration  &  sharing  information  between  government  &  industry  to  better  manage  

risks  and  assets    

Short  term  strategies  

Sustainability  

Partnering  with  TMR,  Local  Government,  AAPA  &  Austroads  in  reviewing  procurement  systems  &  specifications  

Need  a  plan  to  capture  knowledge  data  base  with  loss  of  skilled  persons  

Performance  based  specifications  

Peer  review  pavement  designs  with  other  international  bodies  (AASHTO)  for  structural  asphalt  

Support  development  of:    c. PBS  maintenance  contracts  d. Functional  wearing  courses  

 

TABLE  B  10  Year  Outlook  

Priority  1:  Leading  edge  in  safety  as  an  industry  

Priority  2:  Smaller  government  -­‐  Risk  shift  |  Increased  industry  capacity  |  Maintaining                                                                                                          government  assets  

Performance  Based  Products  /  Contracts   Appetite  for  innovation   More  responsive  processes   Efficiency  

 

Short  Term  Strategies  

AAPA  Safety  Working  Group  –  include  TMR   Harmonisation  project  –  deadline  for  decision  end  June  2013  o Undertake  GAP  analysis  –  QTMR/RMS  (AAPA)  

Review  Asphalt  Supplier  Registration  system   Training  –  Industry  Handover  (Immediate  clarity  on  what  industry  can  do  to  assist)   TMR  guidelines   Performance  Base  Maintenance  Contracts  –  Best  Practice   Production  Based  Mixes  Review  

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TABLE  C  Desired  Futures  

Priority  1:  Exhibiting  mutual  respect  and  trust  amongst  all  stakeholders  (end  the  “them”  &  “us”  mentality)  

Priority  1:  Partnerships  &  defined  roles  in  delivery  chain  &  defined  functionality  of  materials  (flexibility  &  functionality  

Priority  2:  Sustainability    

à  Commercially  à  Environmentally    à  Safe  Industry  à  Performance  (&  Value)  End  &  Long  Term  à  Attractive  industry  to  work  in  

Performance  based  procurement  systems   Well  trained  competent  &  professional  industry   Workable  system  for  innovation   National  harmonisation  of  standards  /  practice  /  procurement  systems  /  etc  

 

Long  Term  Strategies  

Implement  performance  based  systems  (both  product  &  contract  including  WOLC)   Improved  training  programs  at  all  levels   Integrated  mix  &  pavement  designs  nationally   Improved  safety  performance  –  public  acceptance  of  safety  for  road  workers   Renew  &  continue  with  the  Alliance  principles  &  extend  to  a  national  framework  

o Develop  and  deliver  objectives  o Define  risk  sharing  

Prove  “value  for  money”  as  an  Industry.    Develop  framework  to  show  this.   Maintain  commitment  to  collaborative  R&D  

 

 

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Appendix  G  

Australian  Asphalt  Pavement  Association  and  Queensland  Transport  and  Main  Roads  

Strategic  Alliance  v8  8/4/2013  WORKSHOP:  DELIVERING  ASPHALT  IN  QUEENSLAND  –  THE  FUTURE  DIRECTION  

Participants  List:  

                 

   

  NAME   ORGANISATION       NAME   ORGANISATION       AAPA  Q  –  Asphalt  GMs         ARRB  1   Rob  McGuire   Boral     1   Laszlo  Petho   Queensland  2   Tony  Wehl   RPQ     2   Erik  Denneman   Asphalt  3   Julian  Balmer   Downer         QTMR  PD&O  Region  4   Mark  Taylor   BCC     1   Alan  Stone   South  Coast  Region  5   Rod  MacBeth   Allens  Asphalt     2   Patrick  Dennehy   Metropolitan  Deputy  Regional  Director  6   Sunny  Ng   PNQ     3   John  Roberts   North  Coast  Regional  (Senior  Tech)       AAPA  Q  –  Technology     4   Shane  McNamee   South  Coast  Region  Mgr  (D&O)  1   Les  Millar   SGQ     5   Larry  Mudge   North  Queensland  Regional    2   Peter  Carbone   Boral     6   Adam  Garvin   Downs  South  West  Region  –  Mgr  (D&O)  3   Rob  Pollock   BCC          4   Peter  Pezet   FH         QTMR  E&T  5   Adrian  Grbac   BP     1   Peter  Evans   ED  P&M  6   Rob  Vos   AAPA     2   Mike  Pickering   D  P&M       AAPA  National  Technology     3   Peter  Bryant   Pavements  1   Trevor  Distin   Boral     4   Jason  Jones   Asphalt  2   Bevan  Sullivan   Fulton  Hogan     5   Barry  Rule   Asphalt  3   Bevan  Painter   SAMI  Bituminous  Materials     7   Andrew  Munro   Hyder  Consulting  –  QTMR  Advisors  4   Nigel  Preston   Shell          5   Dougal  Broadfoot   Convenor     1   Alan  McLennan   FACILITATOR