safety – challenges for e-mobility and automated driving · incorrect product design (fire,...

17
SAFETY – CHALLENGES FOR E-MOBILITY AND AUTOMATED DRIVING

Upload: others

Post on 22-Jul-2020

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

SAFETY –CHALLENGES FOR E-MOBILITY AND AUTOMATED DRIVING

Page 2: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Safety – Challenges for E-Mobility and Automated Driving

Bosch Engineering | BEG/PT-ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.2

Agenda

Current challenge

FuSa vs. Safety

ISO 26262 and SOTIF

Fail-op. Systems

Aspects for solutions

Conclusion

Page 3: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Safety – Challenges for E-Mobility and Automated Driving

Bosch Engineering | BEG/PT-ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.3

Safety

Page 4: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Safety – Challenges for E-Mobility and Automated Driving

Bosch Engineering | BEG/PT-ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.4

SafetyControl of Mission – Crash Avoidance / Crash Impact Mitigation

Control of Traffic

Control of Maintenance / Service

Control of Environmental Impact

Control Energy and other technology

Page 5: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Bosch Engineering | BEG-PT/ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Safety – Challenges for E-Mobility and Automated Driving

5

Figure 1: Safety Activities during vehicle Lifecycle

Safety Life-CycleRole Phase Hazard (cause)

Development(Design

&

Production)

Incorrect product design (fire,

thermal, high voltage, crash)

Incorrect assembly / production

(failure in mechanical or electrical

integration, installation of wrong

software)

Incorrect instructions

Mission(Driving)

Functional failure,

Driver mistakes,

Environmental impacts

(noise, road traffic impacts, etc.)

Service(Maintenance

&

Repair)

Working protection,

Incorrect instructions,

Incorrect diagnostic (on-line, off-

line, charging)

Manufacturer

Driver

Maintenance

Design

Production

Instructions for use

Driving

Road Traffic Regulations

Maintenance

Maintenance Procedures

Modification

Repair

SAFETY LIFE-CYCLE

De

velo

pm

en

t

Page 6: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Bosch Engineering | BEG-PT/ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Safety – Challenges for E-Mobility and Automated Driving

6

View and Ergonomics

Ergonomics : Safety-in-use

Information -> Driver

Correct interpretation of instruction by the driver

Driver -> System

Incorrect realization of driver‘s demand by the system

Figure 2: Steering Wheel Movement (Ergonomics)(Reference: http://asterixcreative.com/blog/mobile-gyroscope-with-javascript-and-quaternions-programming-

tutorial-part-2/)

View : Forward Visibility

The standard GB 11562 specifies the requirements and the measurement

methods to achieve a successful 180° forward visibility for drivers.

To restore visibility during the cold and wet weather conditions every vehicle

should be equipped with a defrosting system and a demisting system specified

by the standard GB 11555.

Figure 3: Evaluation of 180° Field of Forward Vision of the Driver (View)(Reference : GB/T 11562)

Functions in

Driver‘s reach:

- Light Control

- Wiper

- Navigation

- Infotainment

- HVAC System

- DAS System

- Etc…

MOST REQUIREMENTS DERIVED FROM ARE RELEASE REGULATIONS SUCH AS ‘DIRECTIVE 2007/46/EC’ (equivalent to StVZO in Germany)

Page 7: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Bosch Engineering | BEG-PT/ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.7

Safety – Challenges for E-Mobility and Automated Driving

Mission Phase:

The functional failure (malfunctions) derive from the possible

degree of freedom of a generic 4 wheel car. It is the mayor

source of hazards during the mission phase of a car.

Vehicle Level Degree of Freedoma) Longitudinal : Acceleration / Deceleration

Malfunction

Driving torque is too high / low / unintended

Brake torque is too high / low / unintended

Hazard

Side collision, Pedestrian / bicycle accident due to sudden

acceleration

Rear collision, Instable or not steerable vehicle due to locking wheels

b) Lateral : Left / Right ; Steering / Destabilization ; Yawing

Malfunction

Yaw torque is too high / low / unintended

Too less or too much steering angle / steering torque

Oscillating Steering

Hazard

Insufficient vehicle stability control, under / over-steering is possible

Lane dereliction

Accident with oncoming traffic

Page 8: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Safety – Challenges for E-Mobility and Automated Driving

Bosch Engineering | BEG/PT-ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.8

Hazards leading to Accidents

Elicitation of Sources of Technical Risk

Correct

function

Situation Malfunction

Hazard

Accident

• Safety of intended functionality

• Nominal Performance

• Functional Inadequacy

Functional Safety

- other technology

- External measures

- Organizational

measures

(Instructions)

&

Other non-functional impacts / effects

• electrical, touch-protection

• toxic

• chemical

• kinetic

• radiation

• thermic

• nuclear

• security

Expected / unexpected

environmental impacts

- Misuse

- Unusual situations

- Not specified conditions

- Regulations

- traffic

Vehicle level boundary

versus Item

Malfunctions

of E/E

Scope of

ISO26262

Page 9: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Safety – Challenges for E-Mobility and Automated Driving

Bosch Engineering | BEG/PT-ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.9

Standardization of Safety

The current standardization e.g. of ISO 26262, does not provide any best practices to be applied for

those future challenges, such as:

Fail operational systems

Safety on performance requirements

Safety of intended functionality

Safety-in-use

Control of unexpected events in the vehicle environment

Both -> Security and Safety, etc.

How would you handle those issues in the future?

Page 10: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Safety – Challenges for E-Mobility and Automated Driving

Bosch Engineering | BEG/PT-ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.10

Risk identification, typical standards

Industry Automotive Railway Machinery Aviation

Risk ISO 26262 EN 50126 ISO 12100 14 CFR 25.1309

(EE) (RAMS) (EUC) (all risk)

Control of Risk ISO 26262 EN 50126/28/29 ISO 13849 DO 178C, DO 254, etc.

(EE) (SW, System) (EE+) (SW, HW, …)

Safety Integrity ISO 26262 derived from ISO 13849 ARP 4754A / ARP 4761 (Assessments)

IEC 61508 IEC 61508 (ff.)

Safety Design ECE, EGAS,… various C-Norms e.g. ATA (Air Transport Association), …

Principles

Risk and Avoidance of Incidents, Hazards

Page 11: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

FHA

FMEA

FMES

FTA &CCA

update

FTA &CCA

update

FMEA

update

FMES

FMES &CCA

update

FC&C

FC&C

Arch req

FE & P budget

Safety Objectives for FMEAs

budget

FEArch req

HW level

HW level

SW level

FE & P fromother items

P/O other

general verif.

(DO-178B,

DO-224)

FE & P

FE & PAircraftIntegrationCrosscheck

FE & P fromother items/

systems

System IntegrationCrosscheck

Aircraft Requirement

Identification

System Requirement

Definition

Item Requirement

Identification

Item design

ImplementationItem Verification System Verification

Aircraft

Verification

FHA

Preliminary

FTA

CCA

Preliminary

FMEA/FFT

CCA

To other

systems Preliminary

FMEA/FFT

CCA

Preliminary

FTA

Preliminary

FTA

HW

SW

FEArch req

SW level

To other

systems

Arch req

FE & P budget

FE

FE

Safety – Challenges for E-Mobility and Automated Driving

Bosch Engineering | BEG/PT-ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.11

Methodology of SAE ARP4761

Development

of Safety Requirements

Analysis

during

IntegrationARP4761, Guidelines and Methods for

Conducting the Safety Assessment

Process on Civil Airborne Systems and

Equipment is an Aerospace Recommended

Practice from SAE International.

In conjunction with ARP4754, ARP4761 is used to

demonstrate compliance with 14 CFR 25.1309 in the

U.S. Federal Aviation Administration (FAA)

airworthiness regulations for transport category aircraft,

and also harmonized international airworthiness

regulations such as European Aviation Safety

Agency(EASA) CS–25.1309.

Page 12: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Safety – Challenges for E-Mobility and Automated Driving

Bosch Engineering | BEG/PT-ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.12

Zonal Analysis

Functional Dependencies

FB = longitudinal vector

Fs = lateral vector

FR = resulting vector

acceleration

Braking

side_forceside_force

dry

wet

Forces at a wheel

Page 13: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Safety – Challenges for E-Mobility and Automated Driving

Bosch Engineering | BEG/PT-ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.13

Perspective

Figure: New Perspective for Risk Evaluation

bird's eye view

frog's eye view

normal view

Page 14: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Safety – Challenges for E-Mobility and Automated Driving

Bosch Engineering | BEG/PT-ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.14

Different Level of Automation

E/E

E/E

By-Wire

‒ Driver in Vehicle

‒ Actuator HMI via E/E

‒ Driver controls vehicle

‒ Degradation / Driver

Remote controlled by driver

‒ Driver outside of vehicle

‒ E/E controls vehicle

‒ E/E and traffic environment

controlled by driver

‒ Driver only active in limited

conditions/ situations

System controlled

‒ Driver outside of vehicle

‒ E/E controls vehicle

‒ E/E and traffic

environment controlled

by E/E

Page 15: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Safety – Challenges for E-Mobility and Automated Driving

Bosch Engineering | BEG/PT-ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.15

Analysis

Function

- malfunction / failure,

Error mode

failure effect (top-failure, consequence, risk, threat, harm etc.)

failure cause / fault

Measures - prevention

- avoidance, control

- detection,

- mitigation (of causes for failure)

- reduction (of the probability of failure effects)

failure effect:

Consequence of a product failure

failure mode:

Product failure

Failure cause:

Causes for product failure

Quality Performance Safety Reliability Maintainability Availability Security

Violations of Objectives

External failure/ error cause / intrusion

Figure: Analyzing of non-functional requirements

Page 16: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Safety – Challenges for E-Mobility and Automated Driving

Bosch Engineering | BEG/PT-ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.16

Conclusion

State-of-the-Art requires continuously updating of present knowledge

Compliance to standards does not lead automatically to “State-of-the-Art” (products).

In common projects and common usage of traffic environment need common understanding of the

safety strategy!

Common understanding of safety strategy does not mean working after a cocking recipe!

Page 17: Safety – Challenges for E-Mobility and Automated Driving · Incorrect product design (fire, thermal, high voltage, crash) Incorrect assembly / production (failure in mechanical

Safety – Challenges for E-Mobility and Automated Driving

Bosch Engineering | BEG/PT-ESB5 | 01/03/2017

© Bosch Engineering GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.17

Hans-Leo Ross

Engineering Safety and Base System (BEG-PT/ESB5)

Bosch Engineering GmbH | Postfach 13 50 | 74003 Heilbronn | GERMANY |

www.bosch-engineering.com

Tel. +49(173) 314 1579 | Fax +49(7062)911-7544 |

[email protected]

Thank you very much