safety 7 - low voltage directive

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Safety Fact Sheet 7 To see lots more fact sheets like this one, or to register for our series of informative mini guides on related key topics – go to www.reo.co.uk. The small print: Every effort has been made to ensure the integrity of the information in this data sheet, which has been provided in good faith and the authors do not accept liability for any loss or damage caused by omissions, errors or the interpretation of the reader. Types of Insulation Primary Circuit  (mains) Secondary Circuit (ELV) Secondary Circuit (SELV) Earthed Metal Case Basic Insulation Reinforced Insulation Supplementary Insulation Operational Insulation The following information was kindly provided and compiled by Ken Lawrence - Electrical Safety Consultant (Tel: 01564 777914 Mobile: 07802 577764 Email: [email protected] ) The Low Voltage Directive – Key points All electrical equipment supplied in the European Economic Area must comply with the Low Voltage Directive (LVD). In UK law this is implemente d through the Electrical Equipment (Safety) Regulations 1994 and it is a CE Marking requirement. It is not essential that testing for the LVD is carried out by a third party test house if the manufacturers are sufficiently confident of doing it themselves. The safety standard covers equipment in normal use or in foreseeable misuse cond itions and also applies to equipmen t built for own use by the manufacturer. It also covers prevention of access to hazards without the use of special tools or a key. The regulations do not apply to explosive atmospheres, medical equipment, aircraft, ships, railways, lifts, electricity meters, domestic plugs and sockets or componen ts. However, there are other Directives or Regulations that apply to these items Voltages covered by the LVD are 50 – 1000 Vac (rms) and 75 – 1500 Vdc. However, t here is some discussion at the moment about reducing the minimum to zero volts. General requirements Additionally the following should be considered  Voltages greater than 30 Vac or 60 Vdc are normally considered to be hazardous  Voltages greater than 2V with available power greater than 240VA are considered to be hazardous energy levels.  It must not be possible, under normal or single fault conditions, to make contact with hazardous voltages or hazardous energy levels. Accessibility to Electrical Hazards  There must be two levels of protection between hazardous voltage s and “safe” voltages. This can be made up of one layer of insulation plus earth or two layers of insulation.  The first layer of insulation is known as Basic Insulation. There will be Basic Insulation between hazardous voltages and earth or earthed parts.  If there is not an earth a second layer of insulation is required and this is known as Supplementary Insulation.  A combination of Basic Insulation and Supplemen tary Insulation is known as Double Insulation.  Often there is a single layer of insulation between hazardous and “safe” voltages which has the same insulation properties as Double Insulation, this is known as Reinforced Insulation. page 1 of 3

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8/6/2019 Safety 7 - Low Voltage Directive

http://slidepdf.com/reader/full/safety-7-low-voltage-directive 1/3

Safety Fact Sheet 7

To see lots more fact sheets like this one, or to register for our series of informative mini guides on related key topics – go to

www.reo.co.uk.

The small print: Every effort has been made to ensure the integrity of the information in this data sheet, which has been provided in goodfaith and the authors do not accept liability for any loss or damage caused by omissions, errors or the interpretation of the reader.

Types of Insulation

Primary Circuit (mains) Secondary Circuit

(ELV)

Secondary Circuit

(SELV)Earthed Metal

Case

Basic Insulation

Reinforced Insulation

Supplementary

Insulation

Operational

Insulation

The following information was kindly provided and compiled byKen Lawrence - Electrical Safety Consultant

(Tel: 01564 777914 Mobile: 07802 577764 Email: [email protected])

The Low Voltage Directive – Key pointsAll electrical equipment supplied in the European Economic Area must comply with the Low Voltage Directive(LVD). In UK law this is implemented through the Electrical Equipment (Safety) Regulations 1994 and it is a CEMarking requirement. It is not essential that testing for the LVD is carried out by a third party test house if themanufacturers are sufficiently confident of doing it themselves.

The safety standard covers equipment in normal use or in foreseeable misuse conditions and also applies toequipment built for own use by the manufacturer. It also covers prevention of access to hazards without theuse of special tools or a key. The regulations do not apply to explosive atmospheres, medical equipment,aircraft, ships, railways, lifts, electricity meters, domestic plugs and sockets or components. However, there areother Directives or Regulations that apply to these items

Voltages covered by the LVD are 50 – 1000 Vac (rms) and 75 – 1500 Vdc. However, there is some discussion

at the moment about reducing the minimum to zero volts.

General requirementsAdditionally the following should be considered

Voltages greater than 30 Vac or 60 Vdc are normally considered to be hazardous

Voltages greater than 2V with available power greater than 240VA are considered to be hazardous energylevels.

It must not be possible, under normal or single fault conditions, to make contact with hazardous voltages or hazardous energy levels.

Accessibility to Electrical Hazards There must be two levels of protection between hazardous voltages and “safe” voltages. This can be made

up of one layer of insulation plus earth or two layers of insulation. The first layer of insulation is known as Basic Insulation. There will be Basic Insulation between hazardousvoltages and earth or earthed parts.

If there is not an earth a second layer of insulation is required and this is known as Supplementary Insulation.

A combination of Basic Insulation and Supplementary Insulation is known as Double Insulation.

Often there is a single layer of insulation between hazardous and “safe” voltages which has the sameinsulation properties as Double Insulation, this is known as Reinforced Insulation.

page 1 of 3

8/6/2019 Safety 7 - Low Voltage Directive

http://slidepdf.com/reader/full/safety-7-low-voltage-directive 2/3

Safety Fact Sheet 7

To see lots more fact sheets like this one, or to register for our series of informative mini guides on related key topics – go to

www.reo.co.uk.

The small print: Every effort has been made to ensure the integrity of the information in this data sheet, which has been provided in goodfaith and the authors do not accept liability for any loss or damage caused by omissions, errors or the interpretation of the reader.

Insulation Distances

Insulation distance through air is known as the Clearance Distance.

Insulation distance along a surface is known as the Creepage Distance. Assuming the hazardous voltage is 230V single phase mains, the following table shows the normalinsulation distances:

Clearance Creepage Distance through insulation Stress Voltage

Basic Insulation 2.0 mm 2.5 mm Not Specified1.5 kVac

(2.1 kVdc)

Double or reinforcedinsulation

4.0 mm 5.0 mm 0.4 mm3.0 kVac

(4.2 kVdc)

Examples of Creepage Distances and Clearances

Creepage Distances

and Clearances (1)

≥1mm <1mm

Clearance

Creepage Distance

Creepage Distances

and Clearances (2)

Clearance

Creepage Distance

L

N

F1

R1

L1

R2

C1

F2

D1 D4D3D2

R3

R4

C2+ +

+ +

+

RL1

T1

OC1

Creepage Distance (1)

Basic insulation - creepage distance at least 2.5mm

between protective earth and hazardous circuitry.

Reinforced insulation - creepage distance at least 5mm

between hazardous circuitry and selv circuitry.

Creepage Distance (2)

Basic insulation - creepage distance at least 2.5mm

between protective earth and hazardous circuitry.

There must still be a creepage distance of at least 5mm to maintain

reinforced insulation between hazardous circuitry and selv circuitry

even though the earth track separates the two circuits.

Note:

L

N

F1

R1

RL1

T1

OC1

C1

F2

D1 D4D3D2

R3

R4

C2+ +

+ +

+

L1

R2

8/6/2019 Safety 7 - Low Voltage Directive

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Safety Fact Sheet 7

To see lots more fact sheets like this one, or to register for our series of inf ormative mini guides on related key topics – go to

www.reo.co.uk.

The small print: Every effort has been made to ensure the integrity of the information in this data sheet, which has been provided in goodfaith and the authors do not accept liability for any loss or damage caused by omissions, errors or the interpretation of the reader.

T1

OC1F1 R1 R4

hazardous circuitry

selv circuits

at least

4mm

Clearance Distance

Reinforced insulation - clearance distance at least 4mm

between selv circuitry and hazardous circuitry.

Distance through

Insulation

Mains Mains

SELV SELV

2 or 3 layers

of tape

Distance throughSolid Insulation

Insulation in

thin layers

Creepage

Distance

Other important considerations

Earthing Earth wiring must be green/yellow (bare or transparent covering is allowed

for earth braiding).

The resistance between any point that requires to be earthed for safety

reasons and the earth terminal must be less than 0.1Ω.

The primary earth connection must be marked , subsequent earths

should be marked .

The primary earth should preferably be connected to a separate terminal,

subsequent earths being taken from another terminal. If this is not possible

the primary earth should be connected firstand held in p lace with a nut, subsequent

earths can then be added and held in place

with a second nut. The reason for this is to

prevent the main earth from being disturbed

during servicing.

PrimaryEarth

To other earth points

Earthing Earth wiring must be green/yellow (bare or transparent covering is allowed

for earth braiding).

The resistance between any point that requires to be earthed for safety

reasons and the earth terminal must be less than 0.1Ω.

The primary earth connection must be marked , subsequent earths

should be marked .

The primary earth should preferably be connected to a separate terminal,

subsequent earths being taken from another terminal. If this is not possible

the primary earth should be connected firstand held in p lace with a nut, subsequent

earths can then be added and held in place

with a second nut. The reason for this is to

prevent the main earth from being disturbed

during servicing.

PrimaryEarth

To other earth points

Rating Plate

ACH-6X

INPUT AC 100 - 240 V

180 mA 50 - 60 HzOUTPUT DC 10 V, 740 mA

Indoor use only

Made in Germany

SN 00074884/CD11/560

SMITHEN®

A rating plate must be affixed to the

equipment in a visible position

Rating Plate

ACH-6X

INPUT AC 100 - 240 V

180 mA 50 - 60 HzOUTPUT DC 10 V, 740 mA

Indoor use only

Made in Germany

SN 00074884/CD11/560

SMITHEN®

ACH-6X

INPUT AC 100 - 240 V

180 mA 50 - 60 HzOUTPUT DC 10 V, 740 mA

Indoor use only

Made in Germany

SN 00074884/CD11/560

SMITHEN®

A rating plate must be affixed to the

equipment in a visible position