sachin jindal

8/3/2019 sachin jindal

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Summer internship projectCarried out in JSW


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Special Thanks To

Mr. Manoj Kumar Jha (costingmanager)

Mr. Nitin Tekade (HR Head)Mr. Sanjay Swami( ppc incharge)Mr. Rahgunath Dhumal( S.P.T)

Mr. Pravin naulakiya(techn.)


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Introduction

Company name : JSWProject Topic : optimization of

production cycle time for the productG I, GL , PPG I, PPGL.Under the guidance of Mr. Manojkumar Jha.


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Steel industry profile

100 years old6th largest producer of iron ore in

worldCapacity (124 ml tonnes 2012 < 275ml tonnes 2020 ).

Capital investment 100000 cr.Employment for 2 million people.


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Ab out JSW

Founder 1952

1982 - vasind plant1983 - Tarapur plant1994 - Vijaynagar plant

InvestmentProducts


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important break troughs

Indias only fully integrated stainless steelplantIndias only integrated private sector galvanized steel producer Indias only diameter su b merged A rcwelded steel pipes

World standard sponge ironIndias only integrated green-field steelproject.


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COLOR CO A TING PRODUCT ION PROCESS

COLOUR CO ATING

G A LV A NS ING

ROLL ING

P ICKLING

SL ITTING


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P roduction cycle

1Sale order received from marketing dept.analysis of order

2order ganerated in oracle softwareorder sign b y production/QC dept.

3spec release ( technical specification)

4H.R processing

5 G.L. finishing

6dispatch


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Expected time required for each stage

receivingorders , 1 day

order ganerating ,

1 day

spec

release ,1 day

H.Rprocessing ,

2 day

G. L.finishing ,

1 day

dispatch ,1 day

Ex pected time required for each process

receiving ordersorder ganeratingspec releaseH.R processingG. L. finishingdispatch

Total days required for production ( appx.) = 7 days.


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ANALYSIS OF DATA

PROCESS(including all) STANDERD TIME ACTUAL DATESales Order Received ------ 25th April 2011Order Generated In

Oracle Software

1 day 25th April 2011

Spec released. 1 day 26th April 2011Slitting 1 day 20th may 2011Pickling day 21th may 2011

Rolling day 23rd

may 2011Galvanizing day 31st may 2011Colour Coating day 31st may 2011Dispatch 2nd june 2011

Order no. 5024

Volume :- 100 tones


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Order no. 5024

Processing stage Cost at thestage

Time lag inprocess

Calculation Amount

Slitting 35000 24 days. 35000*10%*24/365 230.1Rolling 38000 1 days 38000*10%*1/365 1.12Galvanizing 50000 5 days 50000*10%*5/365 68.49Colour coating 58000 - 90000*10%*0/365 0Dispatch 60000 - 95000*10%*0/365 0

Total 309.74

C ost saving after C ost saving after optimization production time.optimization production time.

C ost saving for whole order

= 309.74*150

= 30974 rs


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A ll orders in b rief O rder no. Standard

timeActualtime

volume C ost saving /tonne

Total C ostsaving

5024 7 days 37 days 100 tonnes 309.74 rs 30974 rs

5049 12-15 days 27 days 624 tonnes 109.58 rs. 68377 rs

5065 11 days 13 days 175 tonnes 41.095 rs 7192 rs5074 7-9 days 17 days 155 tonnes 68.49 rs 10616 rs

5030 10-11 days 38 days 150 tonnes 309.74 46461 rs

Total. 1204 tonnes 163162 rs

Y early production = 500000 Y early production = 500000 tonnestonnes. .

Approximately saving per year = 163162 * 500000 / 1204Approximately saving per year = 163162 * 500000 / 1204

= 6,77,58,305= 6,77,58,305 rsrs


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Recommendation.C ompany can reduce scrap collecting time. i.e. 20-30min by 5-10 min.By reducing fault in machineries by way of maintenanceand repairs of machineries from time to time.

The inventory should transfer to the ne x t processwithout halt.The firm must use J-I-T inventory control tenchnique inproduction to minimize production process time.The technical specification(spec) should not be lated.

Their must appropriate link e x ist between all departmentinclude marketing, PP C , costing.


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TH A NK U

sachin jindal

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