Fire and Gas - Oil & Gas - Industrial

- Power

Marco Santucci Scame Sistemi

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Conventional F&G Philosophy

Point type Smoke/heat detector Manual call point Addressable beacon and sounder

Actuation of discharge Control of delays Dedicated fire detection

Gas detectors Flame detectors HSSD High power beacons Remote singalling interface with other systems Main HMI IEC61508 for safety PLCs continous mode

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Problems?

Designed for building

Actuation only Designed for continous operation

Main interface shall be EN54

INTERFACING COMMUNICATION

ISSUES

1 The full function relies on all the three systems 2 Maintenance (3/4 power supplies and batteries)

3 TCO (NR Costs and Running Costs)

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All in one

Addressable and conventional fire detection

Automatic fire extinguishing

Gas detection

Security, access control, CCTV, BMS, Environmental.

SIL2 & SIL3

Programmable Electronic System

for Safety-Related Applications

Follow Video demonstration on YouTube http://www.youtube.com/user/Scamesistemi

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Panel Composition

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HW & SW Features

Distributed intelligence

High availability

High fault tolerance

HOT SWAP of

CPUs, I/O cards, power

supply units, display

Easy maintenance

SIL2 and SIL3 rated

for safety functions

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Enclosures

Wall Mount 400x600x700h mm

1 Expansion rack, max 13 cards

1 or 2 CPUs

SIL2 Max

EN54

EN12094

Fire and Gas

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Enclosures

Wall Mount 400x600x1100h mm

2 Expansion racks, max 26 cards

1 or 2 CPUs

SIL2 & SIL3

EN54

EN12094

Fire and Gas

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Enclosures

Floor standing single door

800x800x2100h mm

Max 6 Expansion racks

1 or 2 CPUs

SIL2 & SIL3

EN54

EN12094

UL

Fire and Gas

Hot swap Power supply

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Enclosures

Floor standing double door

1600x800x2100h mm

Max 10 Expansion racks

1 or 2 CPUs

SIL2 & SIL3

EN54

EN12094

Fire and Gas

Hot swap Power supply (2x)

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Enclosures

Compact Wall Mount 500x250x700h mm

1 non-expandable rack, max 8 cards

1 or 2 CPUs

SIL2

EN54

EN12094

Fire and Gas

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Enclosures

Ex-nR for Zone 2 800x800x2100h mm

All Stainless Steel

Max 6 Expansion racks

1 or 2 CPUs

SIL2 & SIL3

EN54

EN12094

Fire and Gas

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Enclosures

Ex-d for Zone 1 (EJB5)

1 non-expandable rack, max 8 cards

1 or 2 CPUs

SIL2

EN54

EN12094

Fire and Gas

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Enclosures

Demo unit in flight case

Equipped with 1 rack and Sample cards

2 CPUs

SIL2

2 Simulation push-buttons

2 Simulation LEDs

1 Smoke detector

1 manual call point

For demo and training

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Multicard Racks

E2001-1 Rack

Each S81 rack can contain up to 13 cards

The 14th slot of the rack is for the E2002-1 card, which manages the communication bus

The S81 panel can actually manage up to 10 racks, for a total of 130 cards

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Card name F3002 F4001 F4002 F4003

Input lines 8 1 2 8

Kind of input Digital Analog 4-20 mA Analog 4-20 mA Analog 4-20 mA

Line monitoring S.C., O.C. 0-24 mA 0-24 mA 0-24 mA

Threshold levels 2 each line 2 2 each line 2 each line

Visual indication Led Led, Bar Graph ,

display Led , display Led

Card monitoring Self test Self test Self test Self test

SIL 2 rated Single Single Single Single

SIL 3 rated Redundant Redundant Redundant Redundant

Analog and digital input cards

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Collective type connections

Different brand/type detectors (upgrading existing systems)

32 detectors per line (as per UNI 9795 standard)

Short and open circuit monitoring

Pre-alarm, alarm, alarm verification on each line

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Connection of analogue sensors

4-20 mA inputs

Direct reading on display

Connection of gas, oxygen, vapour, heat, level sensors

Return of input signal towards external systems

SIL 2 certified sensors

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Card name F7002 F7009 F7007 F7010

Devices manufacturer HOCHIKI APOLLO SCAME Notifier by

Honeywell

Loop protocol ESP XP95 / Discovery SSP System Sensor

Applications Fire detection Fire detection Security, Env.,

BMS, Gas Fire detection

Addressable each 127 126 127 99 in, 99 out.

I/O digital modules I/O multichannel I/O multichannel I/O multichannel I/O multichannel

Analogue inputs None None 4-20 mA 4-20 mA

Field wiring Loop (ring 3km) Loop (ring 3km) Loop (ring 3km) Loop

SIL rated None SIL 2 None None

Addressable cards

Can be used

together

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Card name F7009 F7007

Devices manufacturer APOLLO SCAME

Loop protocol XP95 / Discovery SSP

Applications Fire detection Security, Env., BMS, Gas

Number of devices per loop 126 127

I/O digital modules I/O multichannel I/O multichannel

Analogue inputs None 4-20 mA

Field wiring Loop (ring 3km) Loop (ring 3km)

SIL rated SIL 2 with Discovery SIL2 devices None

Addressable cards

How many loops?

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Connection of analogue addressable devices

Fire detection

Detection (input) and control (output) on the same loop

SIL 2 certified addressable detectors

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Industrial anti-intrusion alarm

4-20mA 8 x Digital IN 4 x Supervised Digital IN 8 x Digital OUT. Mixed I/Os Access control, BMS, integration with CCTV … in the same loop. Gathering of statuses for safety functons

The security system is certified to level II

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Card name F5001 F5004 F5003 F5002

Ouput lines 8 4 8 16

Channel output current 500 mA 2 A 250 mA 500 mA (Total)

Line monitoring S.C., O.C. S.C., O.C. Reversal polarity None

Direct pulse line monit. Yes Yes None None

Relay card None None T8008 - 4 ch. Yes

Outputs can be paralleled Yes Yes None None

SIL 2 rated Single Single None None

SIL 3 rated Redundant Redundant None None

Output cards

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Monitored actuators

Dedicated command for each actuator

Line monitoring for short circuit and open circuit

Card-line diagnostics

Direct or reverse polarity monitoring

SIL 2 certified actuators

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Cards name F7006 F7008 F6002

Field protocol Modbus RTU Modbus RS485 S81

Applications Data link Weighing bottles Special logics

Capacity 512 in, 512 out. 32 bottles 100 logic devices

Mode Master or Slave 2 alarm thresholds Flip-flop, toggle, timer.

Field wiring Rs232-Rs485 Rs 485 Internal bus

SIL rated None (redundant) None None

Special cards

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Interaction and monitoring

Serial MODBUS connection with PLC and SCADA

Serial connection with electronic devices for cylinder weighing

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Extinguishing control card F6001

Electrical automatic control and delay device (e.c.d.) certified to EN 12094-1 standard

Mandatory, in Europe for gas-based extinguishing systems

Able to manage all the virtual devices necessary for an extinguishing application in a zone

Physical I/O’s are controlled by other S81 input and output cards

S81 control panel can manage up to 64 F6001 cards

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Extinguishing zone according to EN and NFPA standards

one F6001 module per extinguishing zone Detection is made with any other input cardModule 6001 does not have any physical I/O’s Directional and control valves, manual call points, sounders and other extinguishing devices are connected to separate I/O modules or Cards. Extinguishing control system can be SIL2 or up to SIL3.

AUTOMATIC EXTINGUISHING

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Example of a SIL function

SIL certified detectors on addressable loop

SIL certified actuators (solenoids, deluge valves, monitors)

S81-HS panel with logic solver functions

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EN54-4 / UL Power Supply Units

PU-A003-1 Power Unit

2.5 A

PU-A008-1 Power Unit – HOT SWAP

AC/DC Converter

2 or 4 x 20A Battery Charger

120 Ah

PU-A005-1 AC/DC

Converter 4 A

PU-A004-1 Battery Charger 65 Ah

ProS81 Configuration Program

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1) Definition of inputs

2) Definition of outputs

3) Definition of rules

4) Check of data validity

Runs on any Windows operating system

Communication with panel via RS232 or TCP/IP

Configuration is protected through password and USB dongle key

ProS81

Check of Data Validity

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Very short repair time

Front plug-in/out cards Automatic monitoring of cards

and CPU fault Automatic and safe disabling

of malfunctioning cards Cards can be hot swapped

with compatible cards CPU self configuring and

cheking the new card CPU can be duplicated for

redundant solution

Follow Hot Swap demonstration on YouTube http://www.youtube.com/user/Scamesistemi

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Hot swap in three key points

1 - No switching off Switchin off an F&G system means actuate the whole process shut down procedure with consequent down time and loss of production

2 - All the rest keeps on working When replacing a module all other safety functions are fully guaranteed. If the module is installed with redundancy its safety function is guaranteed too.

3 - No need for re-programming The new module configuration is automatically updated by the main CPUs. Anyone can execute the repair.

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Hot swap in three steps

1 – Take the module out Undo the screws and remove the module. (Silence the buzzer if annoying)

2 – Put the new module in Slide the module and screw.

3 – Wait for the update Automatic update is a matter of a few seconds depending on the module type and complexity of its configuration. When update is finished the fault(s) indication goes away.

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Cards can be redundant On the same control panel can coexist: Redundant links (SIL3)

• Detectors for high risks • Alarm buttons in hazard area • Evacuation area horns

Non redundant links (SIL2 or non SIL)

• Smoke and fire detectors (safety) for building

• Addressable I/O modules for building

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Programming & Networking IRIDE management and supervision program

ProS81 for local or remote programming

OPC server for integration with third parties systems (SCADA’s PLC’s etc.)

TCP/IP protocol LAN and WAN connection via

Ethernet, for interconnection of up to 99 panels

Modbus RTU protocol, no limits in number of panels

Other protocols upon request

Integration with other systems achieved via

Hardwired signals (SIL2, SIL3) - safety related Modbus signals – important TCP/IP – useful Addressable modules - useful

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OPC Server, Iride and FO ring

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SIL2 Safety Functions

1. Analogue detection and actuation

PFDavg = 1,4 10-4

SFF = > 90%

HFT = 0

2. Conventional detection and actuation

PFDavg = 9,4 10-5

SFF = > 90%

HFT = 0

3. Automatic Fire Extinguishing

PFDavg = 7,8 10-6

SFF = > 90%

HFT = 0

SIL2 Certified

PFDavg = Average Probability of Failure on Demand

SFF = Safe Failure Fraction; HFT= Hardware Fault Tolerance

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SIL3 Safety Functions

1. Analogue detection and actuation

PFDavg = 5,0 10-6

SFF = > 90%

HFT = 1

2. Conventional detection and actuation

PFDavg = 4,0 10-6

SFF = > 90%

HFT=1

3. Automatic Fire Extinguishing

PFDavg = 3,6 10-6

SFF = > 90%

HFT=1

PFDavg = Average Probability of Failure on Demand

SFF = Safe Failure Fraction; HFT= Hardware Fault Tolerance

SIL3 Certified

PFDavg

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SIL Safety Functions

Addressable fire detection and actuation

Apollo Devices

Hot Swap Redundant Power Unit

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Main Figures

S81HS control panel capacity UL EN

HW

Rack for each control panel 6 10

Cards for each rack 13

Maximum number of devices for each control panel

Single point 9,906 16,510

Addressable (subaddresses) 29,700+29,700

SW

Max number of zones (*1) 300+300

Max number of devices per zone (*2) 99+99+99

Max number of S81-HS on TCP/IP a network 99 (*1) = 300 safety zone and 300 security zone (*2) = 99 inputs, 99 outputs , 99 logic relationships/gates. Zone: ”portion of protected area”

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Certifications Applicable standards Year Lab Report

EN 54-2 Fire detection and fire alarm systems - Control and indicating equipment

2008 IMQ 0051-CPD-0233

0051-CPD-0234

0051-CPD-0235

EN 54-4 Fire detection and fire alarm systems - Power supply equipment

2008 IMQ 44AH00060

EN 12094-1 Fixed fire fighting systems - Requirements for electrical automatic control and delay devices

2008 IMQ 0051-CPD-0137

0051-CPD-0138

0051-CPD-0139

IEC 61508 1-7: 2.0 Functional safety of programmable electronic safety-related Systems - Requirements for Safety Integrity Level (SIL2 & SIL3)

2013 TÜV TÜV968/EL 884,01/13

EN 50402: 2005 Electrical apparatus for the detection and measurements of combustible or toxic gases or vapours or of oxygen

2009 TÜV FS 28709180

CEI 79-2:1998

CEI 79:2 ab2000

Control and indicating equipment for alarm systems (Italian standard for anti-intrusion systems)

2008 IMQ CA12.00953

GOST-K, GOST-R Fire detection and fire alarm control panel 2009 GH POCC IT.AB24.B01128

NFPA 72

UL864, Control Units and Accessories for Fire Alarm Systems UL2017, General-Purpose Signaling Devices and Systems

2012 UL 20121002-S24857

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SUMMARY

Addressable and Conventional Fire Detection

Automatic Fire Extinguishing

Gas Detection

Security, Access control, CCTV, etc.

ALL IN ONE

Modular, sizeable to need

Distributed intelligence

High availability, fault tolerance

HOT SWAP

SIL2 and SIL3

Follow Video demonstration on YouTube http://www.youtube.com/user/Scamesistemi