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2 Year Complete Unit Warranty BY FRIULAIR CWB CHILLERS Rugged Dependability For The Canadian Climate

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Page 1: Rugged Dependability For The Canadian Climate...Phase sequence control relay switch Fan continuous speed control Parametric microprocessor Remote control panel CWB160 - CWB570 Optional

2 Year Complete Unit Warranty

BY FRIULAIR

CWB CHILLERS

Rugged Dependability For The Canadian Climate

Page 2: Rugged Dependability For The Canadian Climate...Phase sequence control relay switch Fan continuous speed control Parametric microprocessor Remote control panel CWB160 - CWB570 Optional

The twin compressor choice

The two compressors con�guration for each refrigerant circuit, allows the chiller to assure important advantages in comparison with a single compressor - per circuit unit.

a. More e�ciency (higher EER) during partial loads : the

chiller is generally sized for the maximum output required, but this condition rarely occurs and only for limited periods; during split operations (that is only a part of the compressors working) chiller e�ciency (EER) can increase by over 25% compared to full power; this means that at an expense of 1 electric kW, you have for example 3.7kW chilling instead of 3 kW and considerable energy cost savings.

b. Lower start up current in - rush and an increase in

the average life of the compressors. c. Adapts better to the load required at any time,

starting the right number of compressors.

Refrigerant gas

Due to its thermodynamic performance, the R410A refrigerant gas allows the refrigeration system to operate at highest e�iciency.

Compressors CWB-R chillers use scroll hermetic compressors.

They are noted for reliability and e�ciency through their widespread use in the air conditioning sector. The scr- oll compressor has the additional bene�ts of quiet operations, no vibration and the ability to absorb liquid returns. Compressors are all equipped with crankcase heaters.

Compressors are mounted on rubber anti - vibration blocks to reduce noise and material stress. They are also protected by an electronic device controllingphase sequences to avoid reverse rotation.

Page 3: Rugged Dependability For The Canadian Climate...Phase sequence control relay switch Fan continuous speed control Parametric microprocessor Remote control panel CWB160 - CWB570 Optional

Condensers Micro-channel aluminium plate condensers: guarantee a greater exchange surface than the traditional copper tube condenser and also mean the refrigerant charge can be minimised (from 30% to 35% less than a traditional condenser). The all-aluminium structure frees these condensers of any galvanic corrosion risks. They can be easily removed for service and cleaning. The whole range of condensers is available in the ElectroFin® E-coat treatment, that provide corrosion resistance and UV protection.

Fans With 6 pole, axial motors and an external rotor, All fans have a protection grid, internal heat protection with automatic resetting, class F insulation. Low ambient option will use EC fans with electronic speed regulation (inverter). The exceptional e�ciency and regularity of these fans, allow the chiller to work in a very wide �eld of temperatures and with reduced energy consumption. Furthermore this option makes it quieter when the outer temperature is low or when it operates with a reduced load. Rotation speed is regulated in function of the condensing pressure by means of a pressure transducer.

Evaporator

Stainless steel brazed plates, compact in size and very e�cient. The electronic control's anti - freeze function keeps the evaporator's outlet water temperature under control to stop it freezing up. A di�erential pressure switch protects the evaporator

against lack of water.

All models from CWB270 to CWB570, the evaporator has a double refrigerant circuit and single water circuit.

This con�guration is e�cient with partial loads,compared to independent evaporator solutions.

Refrigerant circuit

[ [

Made with quality materials by experienced personnelwith a stern brazing procedure.

- scroll compressor designed for R410A; - AISI 316 stainless steel brazed plates;- micro-channel aluminum condensers;- dehydrator �lter;- sight glass �ow indicating presence of humidity- electronic expansion valve;- manual reset high pressure switch and automatic reset low pressure switch;- high and low pressure gauges;- control and maintenance pressure plugs- Optical HGBP

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Page 4: Rugged Dependability For The Canadian Climate...Phase sequence control relay switch Fan continuous speed control Parametric microprocessor Remote control panel CWB160 - CWB570 Optional

Safety and control devices

- Temperature probes: to control and display evaporator inlet and outlet water temperatures, for the anti-freeze function;

- High pressure switch: blocks the machine if it

reaches abnormal pressures on the refrigerant circuit's high pressure side; manual reset is requ-ired;

- Low pressure transducer: blocks the machine if refrigerant pressures are too low; reset is automatic;

- High pressure transducer: registers high refrige-ration system pressure allowing step fan regul- ation;

- Water di�erential pressure switch:blocks machineif water �ow is too low;

- Compressor heating resistor: avoid refrigerant gas in compressor migrating when the machine is o�, resulting in oil being dragged out of them when it starts up again;

Phase sequence control: stops the machine starting if the electric power phase sequence is wrong to avoid compressor rotating in the opposite direction to the one set.

Control panel Control panel complying with EN 60204 EC, with door lock disconnector (blocks access to the control panel when it is live) and watertight door to access electronic control. Includes circuit breaker protectors for compressors and pump, contactors, auto transformers, compressor rotation direction control devices; panel wires are numbered . To make use easier there is an ON/OFF switch on the panel door.

Remote control panel User interface is easy and intuitive. It is possible to enable the “remote” function with a clear, visible alarm indicator. The easy-to-follow set up menu allows for easy access to set main operating parameters. The integrated double display with its clear icons provides a complete real time display of the chiller's operation and alarm status.

Microprocessor controller The electronic control micro - processor controls and optimizes all CWB -R chiller components and functions. In particular:

- regulates evaporator water outlet temperature;

- turns pump (optional) on and o�;

- manages fans; - compressors' on and o� cycles based on water

temperature required;

- compressor emergency cutting function if oper- ating with water or air temperature too highoutside limits set.

- measurement and display of evaporator inletand outlet water temperature and ambient temperature;

- measurement and display of condensing and evaporating pressures;

- alarm message management: - high refrigerant pressure switch - low refrigerant pressure switch - di�erential water pressure switch - wrong phase sequence - compressor circuit breaker - pump circuit breaker - temperature probe failure - pressure probe failure - high water temperature - anti-freeze.

[ [

Page 5: Rugged Dependability For The Canadian Climate...Phase sequence control relay switch Fan continuous speed control Parametric microprocessor Remote control panel CWB160 - CWB570 Optional

Circulation pumps and tank (optional)

All units can be equipped with multistage centrifugal pump (option), with steel impeller. All parts coming into contact with �uid are AISI 304 stainless steel, mechanical seal in carbon/ceramic/EPDM (standard) making it possible to use water and ethylene glycol mixtures of up to 50% .The motor is asynchronous, 2 - pole, self-- ventilated, class F insulation and IP55 protection level.

.

Page 6: Rugged Dependability For The Canadian Climate...Phase sequence control relay switch Fan continuous speed control Parametric microprocessor Remote control panel CWB160 - CWB570 Optional

CWB Unit 160 190 220 300 320

Cooling capacity (1)

Cooling capacity (1) kW

kW

Tons 35 40 45-47 60-65 68

38.92

--

gal/min

psig

10.8

84.94

54.9

54.9

kW 62.6

kW 1.95

kW

kW

6.22

3.30

2

70.32 77.28 94.4 115.28 122.72

Compressors power input (1)

Water Flow

EER (pump excluded) (1)

(1)

Available pressure (1) (2)

Maximum power input (total) (2) (3)

MCA-Minimum Circuit Amps (total) (2) (3) A

Fan power

Fan current A

9.30

36.21

13.26

96.23

55.5

68.3

1.95

6.22

3.30

3

9.30

48.95

11.50

112.16

52.5

84.4

1.95

6.22

3.30

3

9.30

57.11

13.7

160.53

46.2

46.2

102.6

1.95

8.36

3.30

4

12.20

67.12

12.16

161.97

46.0

108.7

1.95

8.36

3.30

4

12.20

8.36

12.20

46.0

8.36

12.20

6.22

9.30

2

1

25,897

A

Number of fans #

Pump power input (2)

Pump absorbed current (2)

Refrigerant -- R410A

Power supply Voltage 575/3/60

Compressor type -- Scroll

Evaporator type -- Brazed plates

Condenser type -- Microchannel

N° of compressors #

N° of refrigerant circuits #

cfm

60

2 1/2”

dbA

124.2gal

4.8gal

(4)

Water connections diameter NPT "

"

"

"

Tank capacity

Expansion vessel capacity

Maximum pressure in hydraulic circuit psig

IP protection degree -- IP54

Width

Air Flow

Depth

Height

Weight

43.5

118.3

77.8

2601

55.5

6.22

9.30

52.5

6.22

9.30

2

1

38,846

59

2 1/2”

124.2

4.8

2

1

38,846

59

2 1/2”

124.2

4.8

4

2

51,795

61.5

3”

158.5

4.8

4

2

51,795

61.5

3”

158.5

4.8

43.5

157.6

77.8

2844

43.5

157.6

77.8

2866

86.8

118.3

77.8

4034

86.8

118.3

77.8

4079

P3 PUMP DATA

Pump power input

Pump absorbed current A

lb

Available pressure (1) (5) psig

(1) Data based on the following conditions: water temperature in/out: 55/45°F - ambient air temperature: 87°F (2) Data based on unit with standard P3 pump

(4) Based on 10 meter distance in an open environment (5) Data based on unit with P3 pump (optional)(6) For models from CWB 160 to CWB 190 with additional loading tank, length increases by 12 inches.

TECHNICAL DATA

Page 7: Rugged Dependability For The Canadian Climate...Phase sequence control relay switch Fan continuous speed control Parametric microprocessor Remote control panel CWB160 - CWB570 Optional

CWB Unit 380 420 450 510 570

Cooling capacity (1)

Cooling capacity (1) kW

kW

Tons

gal/min

psig

kW

kW

kW

kW

Compressors power input (1)

Water Flow (1)

Available pressure (1) (2)

Maximum power input (total) (2) (3)

MCA-Minimum Circuit Amps ( total) (2) (3) A

Fan power

Fan current A

A

Number of fans #

Pump power input (2)

Pump absorbed current (2)

Refrigerant -- R410A

Power supply Voltage 575/3/60

Compressor type -- Scroll

Evaporator type -- Brazed plates

Condenser type -- Microchannel

N° of compressors #

N° of refrigerant circuits #

cfm

dbA

gal

gal

Sound pressure lev (4)

Water connections diameter NPT "

"

"

"

Tank capacity

Expansion vessel capacity

Maximum pressure in hydraulic circuit psig

IP protection degree -- IP54

Width

Air Flow

Depth

Height

Weight

P3 PUMP DATA

Pump power input

Pump absorbed current A

lb

Available pressure (1) (5) psig

(1) Data based on the following conditions: water temperature in/out: 55/45°F - ambient air temperature: 87°F (2) Data based on unit with standard P3 pump

(4) Based on 10 meter distance in an open environment (5) Data based on unit with P3 pump (optional)(6) For models from CWB 160 to CWB 190 with additional loading tank, length increases by 12 inches.

TECHNICAL DATA

9080-82

69.82

193.59

45.1

124.9

1.95

8.36

3.30

6

141 163 184 206 233

12.20

88.49

212.13

42.8

144.8

1.95

8.36

3.30

6

12.20

110

98.89

261.80

50.7

179.4

1.95

12.15

3.30

8

18.60

45.1

8.36

12.20

4

2

77,692

61.5

3”

158.5

4.8

4

2

77,692

61

3”

158.5

4.8

86.8

157.6

77.8

4960

42.8

8.36

12.20

86.8

157.6

77.8

5004

96

98.62

228.87

40.5

164.7

1.95

8.36

3.30

6

12.20

4

2

77,692

60.5

3”

158.5

4.8

40.5

8.36

12.20

86.8

157.6

77.8

5049

4

2

103,590

61.5

3”

158.5

4.8

40.5

8.36

12.20

86.8

197.0

77.8

5842

125

120.75

--EER (pump excluded) (1) 14.1 12.2 13.3511.68 12.40

296.06

47.9

205.4

1.95

12.15

3.30

8

18.60

4

2

103,590

61.5

3”

158.5

4.8

47.9

12.15

18.60

86.8

197.0

77.8

5842

Page 8: Rugged Dependability For The Canadian Climate...Phase sequence control relay switch Fan continuous speed control Parametric microprocessor Remote control panel CWB160 - CWB570 Optional

CWB ModelHigh head pump P5

Double pump P3Double pump P5

Pump without tank

Tank without pump

Automatic charge kit

Water level switch

Water manometer

Non ferrous

Refrigerant gauges

Low pressure switchThermostatic valve

Outdoor installation setting

Compressors crank case heaters

Phase sequence control relay switch

Fan continuous speed control

Parametric microprocessor

Remote control panel

CWB160 - CWB570Optional

OptionalOptionalOptional

Optional

Optional

Optional

Standard

Optional

Optional

Standard

StandardStandard

Standard

Optional

Standard

Standard

Standard

Standard

Optional

CWB CHILLERSBY FRIULAIR

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