RUBBER FENDERING SYSTEMS

& NAVIGATIONAL AIDS

ELASTOMERS LTD.HI-TECH

MA

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HI-TECH is the only company to have the manufacturing capability

for all types of Fenders, under one roof in the World.

HI-TECH has manufactured the Largest Diameter Fender, ever used

in the World.

HI-TECH has Designed, Manufactured & Installed the Fendering

System for the Largest capacity (3,50,000 Dwt.) Vessel berthing.

HI-TECH has maintained the record since 1994, as the only company

to have manufactured the Largest Sized Fenders, in INDIA.

The Largest Size of NOVA CONE FENDER / BOLLARD (300T) ever

used in INDIA, & the Largest size of “M” TYPE FENDER ever used in

World, are manufactured, by HI-TECH.

HI-TECH is the only company to Develop & Introduce RUBBER

moulded Marker / Mooring BUOYS.

HI-TECH possesses one of the Largest Load Deflection Testing Press

in World.

HI-TECH has won the Entrepreneur National Award for the year

2000, from the Small Scale Ministry of Industries, Govt. of INDIA.

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ACHIEVEMENTS & HIGHLIGHTS

We are an ever-propelling company, chiefly expert in the design and

manufacture of a wide range of Marine Rubber & Engineering Products.

We are rapidly expanding, keeping pace with the latest Engineering

Technologies and possess state-of-the art manufacturing infrastructure.

We have crossed barriers, that today, has raised us to pioneering

heights.

The company is backed up by Technocrats, having an experience of

over 30 years in the field of Import Substitution of Rubber & Engineering

Products. The company's three pronged working philosophy is

formulated with parameters of Innovation, Quality Production & Global

reach. These has caused the company to see a very consistent growth-

rate, over the years.

The Plant and Office are located at the Western Coast of INDIA, which

is, one of the most commercially developed zones of the Asian

continent. HI-TECH has a hard core experience in the Corporate and

Government sectors throughout INDIA, and has also developed trade-

links with Foreign majors, as well.

HI-TECH offers its services on turnkey basis, for Marine Fendering

Systems, Channel Marking Buoys, Mooring Buoys and Navigational

Aids. These includes Design, Manufacturing, Testing, Installation,

Commissioning, Maintenance & After-sales services.

The whole range of HI-TECH products conform to all popular

Engineering Standards and Specifications viz. ISI, JIS, ASTM, BS, ISO,

DIN and others. All the products have been inspected & approved by

major Engineering Consultants / Third party inspection agencies like

Lloyds, BVIS, TUV, SGS, IRS, ABS etc. as per customer requirement and

are widely accepted by reputed Multinational Companies.

HI-TECH’s superlative Plant & Manufacturing facilities are capable of

catering to requirements of any Size & Shape. HI-TECH maintains an in-

house Testing Division, which holds WORLD’s largest size Press (L x W

x H :: 12mtr x 8mtrx 5mtr) for Load-Deflection & Energy Absorption

Tests.

PROFILE & INFRASTRUCTURE

WINNER OFSSI NATIONAL AWARD 2000

ISO 9001:2000

U K A SQUALITY

MANAGEMENT

008

ISO CERTIFICATION

HI-TECH has achieved the ISO-9001-2000 certification for Design,

Manufacturing & Installation of Rubber Fendering System &

Navigational Aids.

HPF 3.3mtr dia. x 10.6mtr under load deflection testing.

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Awarded to

M/s. Hi-Tech Elastomers Ltd. Ahmedabad (Gujarat)Shri Vinodbhai Ambalal Soni

QUALITY ASSURANCE

008

U K A SQUALITY

MANAGEMENT

Certificate of ApprovalAwarded to

Bureau Veritas Quality International certify that theQuality Management System of the above organisation

has been assessed and found to be in accordancewith the requirements of the quality

standards details below

HI-TECH ELASTOMERS LTD.,798, RAKANPUR, NEAR SANTEJ,

TAL. KALOL, DIST. MEHSANA, GUJARAT, INDIA.

QUALITY STANDARDS

SCOPE OF SUPPLY

MANUFACTURE, SUPPLY, AND SERVICING - INSTALLATION OFRUBBER FENDERING SYSTEMS AND NAVIGATIONAL AIDS.

Subject to the continued satisfactory operation of the organisation'sQuality Management System, this Certificate is valid for a period of three years from:

ISO 9001:2000

Original approval date: 29TH SEPTEMBER 2002

29TH SEPTEMBER 2002

Date : 23RD OCTOBER 2002

Certificate No : 117323

BVQI (Holding) S.A. using UKAS accredimoon covered by the accreditation certificate number 008

Managing Office:Bureau Veritas Quality International

The Leela Galleria, 5th Floor,Andheri - Kurla Road, Andheri (East),

Mumbai - 400 059, India

For Bureau Veritas QualityInternational (Holding) S.A.,2nd Floor, Tower Bridge Court224-226 Tower Bridge RoadLondon SE1 2TX

ELASTOMERS LTD.HI-TECH

We at Hi-Tech, are committed to

always Innovete and Excel,

thereby providing our customers reliable Quality,

on-time delivery, satisfactory after-sales service

for entire range of our products.

We will continue to endeavor this spirit,

by sustaining an effective

Quality Management system with continual improvement

by adopting Modernization, Research & Development

with a team of committed employees.

Quality Policy

V. A. SoniChairman, Managing Director

HI-TECH Pneumatic Fender uses the elasticity of the compressed air,

which has no variation or deterioration in performance for years of

usage. HPF provides more safety against excess loads by absorbing very

high energy without any considerable increase in Reaction Force, like in

other solid fenders. HPF keep floating over the water surface and are

adaptable to high and low tide levels; this facilitates low and uniform

surface pressure at any time of berthing.

HI-TECH PNEUMATIC FENDERS (HPF)

The HI-TECH Sling Pneumatic Fender, has no harnessing mass like that of the chain-net type,

and hence the handling and maintenance is easier and faster. HSPF are most widely used for

naval applications, passenger vessels an d where abrasion due to metal harnessing is not

acceptable. These are also available in grey colour, as non-marking fenders.

HI-TECH SLING PNEUMATIC FENDERS (HSPF)

Length

(500 to 12000 mm)

Dia

mete

r

(50

0to

45

00

mm

)

Length

(500 to 12000 mm)

Dia

mete

r

(50

0to

45

00

mm

)

SIZE RANGE :

SIZE RANGE

HHPF are partially filled up with water and then pressurised with air . This hydro-

reinforncement provides better stability during loading. Additional stability is made possible

by mounting a ballast at the bottom end of the fender.

HI-TECH HYDRO PNEUMATIC FENDERS (HHPF)

SIZE RANGE

Lengt

h

(50

0to

12

00

0m

m)

Diameter

(500 to 4500 mm)

These fenders are primarily used

for applications where the contact is

below water level, as that in

berthing of submarines and under-

water / special vessels. The air to

water volume ratio is altered to

meet specific energy absorption

requirements.

These Fenders makes an effective use of its cone shaped section in

taking up angular berthing loads, upto 10 berthing angle, without any

change in its Energy Absorption capacity.

It withstands the shearing action of angular load and thus are more

durable, strong & stable. The unique feature of lesser throw distance

allows more and faster loading operations.

The Fenders are normally installed with a UHWMPE lined frontal frame

which helps in reducing the frictional forces and hull pressure.

0

HI-TECH NOVA CONE FENDER (HNC)

The hollow cylindrical shaped section of these fenders

buckles radially and causes multidirectional dispersion of

the relatively higher amount of the absorbed energy with

low reaction force.

These Fenders are installed with a Frontal Frame with

UHMWPE cladding providing more surface contact, lesser

surface pressure and less friction.

HI-TECH CELL FENDER (HCF)

The EXCEL AT fenders are an improvised design of AT Fenders. A

steel frontal frame duly mounted with UHMWPE is bolted on to the

loading face of the fender. This provides lesser friction to the fender

body and hence reduced wear and tear. This frontal frame distributes

the load evenly on the length of the fender and provides better safety

to the fenders against the point loads.

This design also provides an increased energy absorption ratio, as a

larger contact surface area is available with higher resistance to static

and dynamic shear loads.

HI-TECH EXCEL AT FENDER (HXAT)

SIZE RANGE

Length

(500 to 3500) mm

Heig

ht

(25

0to

10

00

)m

m

SIZE RANGE

HI-TECH "Z" type fenders have a combination of

economical & stable sectional structure, with a possibility

of varying dimensions in modular installations, to suit

custom requirements. These fenders are versatile in

nature and suit to a wide range of applications.

They have very high resistance to shearing loads and are

durable even in high loading applications. These are

normally installed in pairs and mounted with an UHMWPE

clad steel plate on the surface incident to loads.

Alternatively, the UHMWPE clading is also done directly

on the rubber surface of the fender to reduce steel

corrosion problems and easier handling.

HI-TECH "Z" TYPE FENDER (HZF)

SIZE RANGE

SIZE RANGE

Height

(400 to 3000) mm

Height

(300 to 2000) mm

Heig

ht

(25

0to

18

00

)m

m

Length

(500 to 3000) mm

HI-TECH MT Fender is a very efficient design amongst the range of

available solid dock fenders. The special "M" shaped section of the

fender allows a very high Energy Absorption with comparatively lower

Reaction forces.

Its typical section allows a larger contact area compared to the AT

Fenders and thus reduces the hull pressure. Also, the shape is designed

to distribute the stress multidirectionally which ensures more

durability.

HAT Fender by its virtue, is both economical & having excellent

functional performance. The fender design shows excellent shear

resistance, in most applications. A large choice of length variation is

possible to suit various energy absorption requirements.

This ensures high performance characteristic with longer fender life.

HI-TECH Trapezoid Fenders are very compact in design compared to

the AT Fenders and are preferred in applications where mounting space

is the major criteria. A large choice of length variation is possible to suit

various energy absorption requirements.

The simplicity in design ensures high performance characteristic with

longer fender life.

HI-TECH Cylindrical Fenders are the most common of all and are

available in various combination of length & diameter. These are used

for general applications as well as for corner protection.

The fenders are installed using chain / bracket assembly in various

positions as per the requirement. Cylindrical fender installations are

one of the most simple and economical among the other types of

Marine fenders.

HI-TECH MT FENDER (HMT)

HI-TECH AT FENDER (HAT)

HI-TECH TRAPEZOID FENDER (HTF)

HI-TECH CYLINDRICAL FENDER (HCT)

Length (500 to 3500) mm

SIZE RANGE

SIZE RANGE

SIZE RANGE

SIZE RANGE

Heig

ht

(25

0to

10

00

)m

m

Length (500 to 3500) mm

Heig

ht

(15

0to

10

00

)m

m

Oute

rD

iam

ete

r

(10

0to

20

00

)m

m

Length

(500 to 3500) mm

Length (500 to 3500) mm

Heig

ht

(15

0to

10

00

)m

m

KEY HOLE TYPE

(HKF)

“D” TYPE

(HDF)

SQUARE TYPE

(HSF)The HI-TECH TUG-BARGE Fenders,

resists the heavy pushing and rubbing

forces subjected on them.

HI-TECH has developed a Corner Protection system using some of the more suitable fender

types from within its own range. The selection of fender types depend on the application and

specific changes are incorporated in the installation of such fenders, so as to protect the

vulnerable areas and corners of the jetty. Special fixtures and fastners are also developed to

take up such typical installation.

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!!!!!!

Tugs, Barges & other small berthing

vessels.

Cargo jetties, Roll on - Roll off berth

Concrete capped wharves

Caisson or pile based jetties

Ladder and Corner protection

Passenger ferry berths

General protection purpose

applications on Marine structures

RANGE : Fenders are also available

in other custom shapes & sizes.

HI-TECH TUG / BARGE FENDERS

CORNER PROTECTION FENDERS

HI-TECH OFFSHORE PRODUCTS

APPLICATIONS

L

... using HCT FENDERS

... using HAT FENDERS

... using HITECH ROTOR FENDERS (HRF)

Barge Bumper

with SHOCK CELL

RUBBING STRIPSHEAR MOUNT

ZIP-OUT CLOSURE

GROUT PACKER BUMPER RING PILE PROTECTORS

The deep footed experience of the promoters of HI-TECH has endorsed

its present footage in the industry by developing Offshore rubber

products which are widely used in installation and protection of Offshore

platforms.

H I -T E C H o f f e r s s e r v i c e s a n d

manufacturing of all existing offshore

a p p l i c a t i o n s , w i t h c u s t o m i s e d

requirements and also cater to those, that

requires new product development.

HI-TECH’s range of products for offshore

platforms, structures & rigs, has evaluated

the company’s versatile performance in

the industry.

"W' TYPE FENDER

(HWF)

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HI-TECH MARINE BUOYS

OTHER PRODUCTS

HI-TECH has brought about a technological breakthrough by

developing Steel-reinforced Rubber Buoys over the conventional MS,

GRP & FRP fabricated buoys.

The HI-TECH Rubber Buoys have a resilient surface which make it an

ideal installation in the navigational system. The Buoys are typically

designed to take up mooring loads & bending moments induced during

its operation. The significant advantage of the HI-TECH rubber buoys

lies in its elastomer molded structure, which imparts excellent

resistance to water, oil, ice, sunlight, Marine fouling, abrasive surfaces

and are completely resistant to the effects of corrosion.

All IALA recommended Topmarks, Daymarks, Radar Reflectors and

Lanterns are provided optionally. HI-TECH Rubber Buoys & Floats are

available in all Standard and special colours also.

The buoys are

rugged, lightweight stable and can be easily deployed.

Buoys are supplied with IALA recommended and other

Attachments & Accessories for Navigational Aids, viz.

Marine Signal Lantern

Solar Panels & Charge controllers

Power Storage battery bank

Bulb changer, Flasher

Photo cell switch, Radar reflectors

Day markers, Top markers

Bird spikes, Fenders, sinkers, Chain shackle, swivel etc.

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RANGE :

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Channel Marking Buoys

Mooring Buoys

Anchor Pendant Buoys

Navigational Aid Buoys

Marker Buoys

Chain Support Buoys

Utility Buoys

Hose Pick-up and End Marker Buoys

Spar Buoys

Offshore applications like pipe laying

Semi-submersible drilling works on Rigs

!!!

Radio Aids

Support Structures

Monitor & Control

NAVIGATIONAL AIDS :

ATTACHMENTS & ACCESSORIES

MOORING BUOYCHAIN SUPPORT BUOYHOSE SUPPORT BUOY

CARDINAL MARKER BUOY

CHANNEL MARKER BUOY

INSTALLATION, REPAIRS & MAINTENANCE

HI-TECH has now extended its services to Repairs of damaged Fenders and are the first to offer

Maintenance Contracts of Fendering Systems as well as for Buoys. The outstanding advantage

of this facility lies in its ability to revive life in such fenders and thereby providing an extended

working life to the Fendering system and a substantial cost-effectiveness for any project.

Nevertheless, these repairs are Quality Assured.

Buoy Installation Cell Fender InstallationDamaged Hose Repaired Hose Damaged Fender Repaired Fender

Apart from the existing Product Line, HI-TECH offers a range of Accessory Engineering products for

Marine & Navigational Use. These include, BOLLARDS, RUBBERISED LADDER, DREDGER

HOSES, BRIDGE BEARINGS & many other Large Sized Rubber / Engineering Products.

FAIRWAY BUOY

ELASTOMERS LTD.HI-TECHPresented by

WORKS :

798, Rakanpur, Near Santej,

Sola-Kalol State Highway, Ta. Kalol,

Dist. Gandhinagar - 384 002. INDIA.

TeleFax: (+91-2764) 286010, 286806, 268112

REGD. OFFICE :

2, Chirag Apartments,

Behind Govt. Polytechnic, Gulbai Tekra,

Ambawadi, Ahmedabad - 380 015. INDIA.

TeleFax : (+91-79) 6303078,

Email : sales@hitechelastomers.com

6303079

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