ru… high end ultrasonic sensors - turckpdb2.turck.de/repo/media/_en/anlagen/d102284.pdf · v01.01...
TRANSCRIPT
Your Global Automation Partner
Operating instructions
RU… High EndUltrasonic Sensors
2 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Table of contents
3 V01.01 | 2016/10
1 About these instructions 5
1.1 Target groups 51.2 Explanation of symbols 51.3 Additional documents 51.4 Feedback on these instructions 5
2 Notes on the product 6
2.1 Product identification 62.2 Scope of delivery 62.3 Legal requirements 62.4 Manufacturer and service 7
3 For your safety 8
3.1 Intended use 83.2 Obvious misuse 83.3 General safety instructions 8
4 Product description 9
4.1 Device overview 94.1.1 Display elements 94.2 Properties and characteristics 94.3 Functional principle 104.4 Functions and operating modes 104.4.1 Setting options 114.4.2 Diffuse mode sensors 114.4.3 Retro-reflective mode sensors 134.4.4 IO-Link mode 134.5 Technical accessories 15
5 Mounting 17
6 Connection 18
6.1 Connection image 186.2 Connection — multiplex mode 186.3 Connection — synchronization mode 206.4 Connection — release mode 216.5 Connection — throughbeam mode 21
7 Commissioning 22
8 Operation 22
8.1 Operating in diffuse mode — LED displays 228.2 Operating in retro-reflective mode — LED displays 228.3 Operating in IO-Link mode — LED displays 23
Table of contents
4 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
9 Setting 24
9.1 Set via teach adapter 269.2 Setting via manual bridging (short-circuit) 289.3 Settings made via buttons 309.4 Setting via IO-Link 31
10 Eliminating interference 31
11 Maintenance 32
12 Repairs 32
12.1 Returning devices 32
13 Disposal 32
14 Technical data 33
14.1 Approvals: cULus 33
5 V01.01 | 2016/10
1 About these instructionsThese operating instructions describe the structure, functions and the use of the product, and will help you to operate the product as intended. Read these instructions carefully before using the product. This is to avoid possible damages to persons, property or the device. Retain the in-structions for future use during the service life of the product. If the product is passed on, pass on these instructions as well.
1.1 Target groups
These instructions are aimed at qualified personnel and must be carefully read by anyone mounting, commissioning, operating, maintaining, dismantling or disposing of the device.
1.2 Explanation of symbols
The following symbols are used in these instructions:
DANGERDANGER indicates an imminently hazardous situation with a high risk of death or seri-ous injury if it is not prevented.
WARNINGWARNING indicates a potentially dangerous situation with medium risk of death or severe injury if not avoided.
CAUTIONCAUTION indicates a situation that may result in damage to property if it is not prevented.
NOTENOTE indicates tips, recommendations and important information. The notes contain information, particular operating steps that facilitate work and possibly help to avoid additional work resulting from incorrect procedures.
➤ CALL TO ACTIONThis symbol identifies steps that the user has to perform.
➥ ACTION RESULTThis symbol identifies relevant results of actions and action sequences.
1.3 Additional documents
You will find the following supplementary documents online at www.turck.com: ■ Data sheet ■ Quick start guide ■ IO-Link devices commissioning manual ■ Device approvals
1.4 Feedback on these instructions
We are committed to always keeping these instructions as informative and as clear as possible. Should you have any suggestions for a better design or any information is missing from the instructions, please send your suggestions to [email protected].
6 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Notes on the product
2 Notes on the product2.1 Product identification
2.2 Scope of delivery
Included in the scope of delivery: ■ Ultrasonic sensor ■ Two nuts for mounting ■ Quick start guide
2.3 Legal requirements
The device is subject to the following EU directives: ■ 2014/30/EU (electromagnetic compatibility)
RU 600 U Series –
SeriesU Universal
Range… [cm]
Functional principleRU Ultrasonic sensor
M30 E Design –
Housing lengthE LongS Sonic converter, angled
HousingM… Threaded barrel, metal, Ø in
[mm]
RU 600 U – M30 E – LIU2 PN 8 X2 T – H1 1 5 1
H1 1 5 1 Electrical Connection: Connector
Assignment1 Standard assignment
Number of contacts5 Number of contacts
Connector type1 Straight
Connector typeH1 M12 × 1 connector
LIU2 PN 8 X2 T Electrical Version –
T With teach button
blank Without teach button
IndicationX2 2 × LED/2-color
LED
Voltage range
8 15…30 VDC
Output modePN Bipolar
Output function
2 Number outputs, if >1
LIU Analog output, current and voltage
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2.4 Manufacturer and service
Turck supports you with your projects, from initial analysis to the commissioning of your ap-plication. The Turck product database contains software tools for programming, configuration or commissioning, data sheets and CAD files in numerous export formats. You can access the product database at the following address: www.turck.de/products/Should you have any further questions, please contact the sales and service team in Germany on the following telephone numbers:Sales: +49 208 4952-380Technology: +49 208 4952-390
Outside Germany, please contact your Tûrck representative.
Hans Turck GmbH & Co. KGWitzlebenstraße 745472 Mülheim an der RuhrGermany
8 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
For your safety
3 For your safetyThe product is designed according to the state of the art. However, residual risks still exist. Ob-serve the following warnings and safety regulations to prevent danger to persons and property. Turck accepts no liability for damage caused by failure to observe these warning and safety instructions.
3.1 Intended use
These devices are designed only for use in industrial areas.The ultrasonic sensors in the High-End series detect the presence of solid or liquid objects and the distance to those objects without making physical contact. The devices must only be used as described in this manual. Any other use is not in accordance with the intended use; Turck accepts no liability for any resulting damage.
3.2 Obvious misuse
■ The devices are not safety components and may not be used for personal or property protection.
3.3 General safety instructions
■ The device may only be assembled, installed, operated, set up, parameterized and maintained by professionally trained personnel.
■ The devices only meet the EMC requirements for industrial areas and are not suitable for use in residential areas.
■ The device may only be used in accordance with applicable national and international regula-tions, standards and laws.
■ The sensor is not able to detect all objects equally well. Check whether the desired object is recognized before regular operation.
■ Strong air movements can disturb the correct function of the sensor and corrupt the mea-sured values. Avoid air currents between the sensor and the object being detected.
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4 Product descriptionThe devices have a metal housing with an M18 or M30 male thread. The sonic transducer sur-face can be mounted flush to the surrounding area.All devices are connected to the sensor cable via an M12 male connector in metal. To detect the object, it is possible to configure a switching distance that is less than or equal to the maximum sensing rage and that must be greater than the minimum switching distance. The devices can be configured via buttons, a teach adapter, manual bridging or an IO-Link interface. The devices have two outputs that can be adjusted independently of one another. Output 1 is designed as a switching output, while output 2 can be used as a switching output, current output or voltage output. A switching distance and other functions can be configured for both outputs.
4.1 Device overview
M12 × 1
54
15
75
LED
24/4
M18 × 1
Button 1Button 2
M12 × 1
54
15
75
LED
Button 1Button 2
36/5
M30 × 1.5
M12 × 1
68.5
15
35.5
89.3
LED
Button 1Button 2
36/5
M30 × 1.5
ø 44.7
Fig. 1: Dimensions — RU…U-M18E-…
Fig. 2: Dimensions — RU…U-M30E
Fig. 3: Dimensions — RU600U-M30E…
4.1.1 Display elements
The “High-End” ultrasonic sensors have a green and a yellow LED which are visible via 4 indica-tion points. Only the green or the yellow LED can be active at one time. The color of the active LED lights up on all indication points.
4.2 Properties and characteristics
■ Smooth sonic transducer face ■ Cylindrical housing, potted ■ Connection via M12 x 1 male connector ■ Adjustable measuring range ■ Temperature compensation ■ NO/NC programmable ■ Transmission of process value and parameterization via IO-link
10 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Product description
4.3 Functional principle
Ultrasonic sensors are designed for the non-contact and wear-free detection of a variety of ob-jects by means of sound waves. It does not matter whether the object is transparent or opaque, metallic or non-metallic, firm, liquid or powdery. Environmental conditions such as spray, dust or rain also hardly affect the functioning of the sensors.
Ultrasonic sensors emit one or several ultrasonic pulses that are propagated in the air at the speed of sound. A part of the ultrasonic wave is reflected back to the sensor by the object. The sensor measures the total time of flight from the sensor to the object and back to the sensor. The distance to the object is then calculated with the following formula:
D = c × t / 2
D = Distance from the sensor to the object c = Speed of sound in air t = Time of flight for the ultrasonic pulse
To improve accuracy, the ultrasonic sensor forms the mean value from the measurement of several sound pulses before outputting a new value. The ultrasound velocity depends on the composition and the temperature of the gas in which the sound is propagated. In most ultra-sound applications, the composition of the gas is stable whereas the temperature may often fluctuate. The speed of sound in air varies with the temperature according to the following approxima-tion formula:
Cm/s = 20 × √273 + TC
Cm/s = Speed of sound in meters per second TC = Temperature in °C
Fluctuations in air temperature therefore affect the speed of sound, which in turn has an effect on the total time for the echo measured by the sensor. An increase in air temperature shifts both measuring range limits closer to the sensor. Conversely, both measuring range limits are shifted further away from the sensor by a drop in air temperature.This shift is approximately 3.5% of the limit distance with a temperature change of 20 °C.Good ultrasonic reflectors are metals, glass, stone, wood with smooth and hard surfaces, as well as liquids that are aligned appropriately to the sensor. Cloth, sand or grains absorb some of the sonic energy. Foams and skins are particularly poor reflectors.
4.4 Functions and operating modes
The ultrasonic sensors have two outputs that can be adjusted independently of one another. Output 1 can be used as a switching output, while output 2 can be used as a switching output, current output (4…20 mA/0…20 mA) or voltage output (0…10 V/0…5 V/1…6 V).The start and end point of the measuring range can be set for the outputs. The measuring range must be within the sensing range. The sensors can be operated as diffuse mode sensors or retro-reflective sensors during normal operation. Users can set a single switching point or a window or hysteresis function. Additional operating modes (throughbeam, multiplex, synchronous or release mode) can be parameter-ized via IO-Link.
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4.4.1 Setting options
The devices have three setting options: ■ Setting via manual bridging (short-circuit) ■ Setting via connected teach adapter (accessories to be ordered separately) ■ Setting via buttons
4.4.2 Diffuse mode sensors
When using diffuse mode sensors, either a switching point or a switching window is defined. The switching window is used for window or hysteresis functions.
Diffuse mode sensors with NC function
When diffuse mode sensors with NC function are used, a switching point is taught in for a switching output. The output behaves as follows:
0
1
SP1
detection rangeblindzone
Fig. 4: Diffuse mode sensors with NC function — behavior of the switching output
Diffuse mode sensors with NO function
When diffuse mode sensors with NO function are used, a switching point is taught in for a switching output. The output behaves as follows:
0
1
SP1
detection rangeblindzone
Fig. 5: Diffuse mode sensors with NO function — behavior of the switching output
12 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Product description
Window function
The start and end point of the switching window can be set for the outputs. The switching win-dow must be within the sensing range.
0
1
SP1 SP2 max
detection rangeblindzone
out
Fig. 6: Window function — behavior of the switching output
Hysteresis function
When using the hysteresis function, a switching window is taught in that is defined by two switching points. The switching outputs have the following behavior as outputs: If an object is moved away from the sensor, the switching output is switched on for as long as the object is located between the beginning of the sensing range and the 2nd switching point. If the object passes the 2nd switching point, the switching output is switched off. If an object is moved towards the sensor, the switching output is switched on for as long as the object is located between the end of the sensing range and the 1st switching point. If the object passes the 1st switching point, the switching output is switched on.
0
1
switch-on switch-off
detection rangeblindzone
out out
Fig. 7: Hysteresis function — behavior of the switching output
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Behavior of the analog output
Output 2 is factory set as an analog output and can be used either as a 4…20 mA/0…20 mA current output, a 0…10 V/0…5 V/1…6 V voltage output or as a switching output. The analog output behaves as follows:
U[V]
10
0 4
I[mA]
20
beginning
detection range
measuring range
end
blindzone
U[V]
10
0 4
I[mA]
20
beginning end
detection range
measuring range
blindzone
Fig. 8: Analog output — behavior of the output
Fig. 9: Inverted analog output — behavior of the output
4.4.3 Retro-reflective mode sensors
When used as retro-reflective mode sensors, switching output 2 is switched on. A narrow switching window is taught in within range of the reflector. The behavior of switching output 1 is inverted in relation to switching output 2.
0
1
target
out2
out1
detection rangeblindzone
Fig. 10: Retro-reflective mode sensors — behavior of the switching output
4.4.4 IO-Link mode
In IO-Link mode, the device can be parameterized from a PC via IO-Link. In addition to the manually adjustable functions, additional operating modes can be set via IO-Link.
Multiplex mode
In multiplex mode, up to 10 ultrasonic sensors of the same type may be operated at fixed inter-vals one after the other without mutual feedback. A sensor is specified via IO-link as a master sensor. The other connected sensors are set as slaves. Communication via IO-Link is not possible during operation.
14 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Product description
NOTEMultiplex mode is possible only with devices of the same typeIn multiplex mode, all connected sensors must have the same power and range. Only sensors with the same type code may be connected. The type code is printed on every device.
In multiplex mode, the addresses must be assigned via IO-Link (e.g. via PACTware™). The master sensor must always retain the highest address of all the sensors working together. Example: When using a master sensor with three slaves, the master retains the address 3 and the con-nected slaves use the addresses 0…2.
Synchronization mode
In synchronization mode, any number of ultrasonic sensors of the same type can be operated at the same time without mutual feedback. The sensors do not need to be addressed; the master controls all sensors in a fixed time cycle with a trigger signal via pin 4.
NOTESynchronization mode is only possible with devices of the same typeIn synchronization mode, all connected sensors must have the same power and range. In synchronization mode, connect only sensors with the same type code. The type code is printed on every device.
Release mode
In release mode, ultrasonic sensors of different types can be individually activated and deac-tivated without mutual feedback via the higher-level controller. The sensor is only active if a signal to UB is issued at pin 5. Inactive sensors relay the most recent measured and valid values to the controller.
Throughbeam mode
In throughbeam mode, the range of an ultrasound application can be increased. To do this, sen-sors of the same type are used in pairs and function as emitters and receivers.
NOTEThroughbeam mode is only possible with devices of the same typeIn throughbeam mode, all connected sensors must have the same power and range. In throughbeam mode, connect only sensors with the same type code. The type code is printed on every device.
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4.5 Technical accessories
The following accessories are not included in the scope of delivery:
Article name Description Figure
TX1-Q20L60 Teach adapter60
30
50
20
M12 x 1
M12 x 1
42.5
ø 15ø 4.58
USB 2-IOL-0002 IO-Link adapter V1.1 with inte-grated USB interface
41
24
54
M12 x 1 16
USB-Mini
IN-DC
LED:CH1 (C/Q)CH2 (DI/DO)Error
LED: PWR
RKC4.5T-2-RSC4.5T/TEL Connection cable between the sensor and USB-2-IOL-002, length 2 m
42
11.5
ø 15M12 x 1
L
M12 x 1ø 15
49.5
18.2
RKC4.5-5T-2/TEL Female connector, straight, with 2 m PVC cable, open end
42
11.5
ø 15M12 x 1
L
RKC4.5-5T-5/TEL Female connector, straight, with 5 m PVC cable, open end
RKC4.5-5T-10/TEL Female connector, straight, with 10 m PVC cable, open end
16 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Product description
Article name Description Figure
WKC4.5-5T-2/TEL Female connector, angled, with 2 m PVC cable, open end
26.5
M12 x 1ø 15
32
L
WKC4.5-5T-5/TEL Female connector, angled, with 5 m PVC cable, open end
WKC4.5-5T-10/TEL Female connector, angled, with 10 m PVC cable, open end
MW-18 Stainless steel mounting bracket for M18
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MW-30 Stainless steel mounting bracket for M30
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In addition to the above-mentioned connection cables, Turck also offers other cable types for specific applications with the correct terminals for the "High-End" ultrasonic sensor. Further information can be found in the Connectivity section of the Turck product database at http://pdb2.turck.de/en/DE/groups/
17 V01.01 | 2016/10
5 MountingThe sensors may be mounted in any orientation. The maximum torque when mounting the sen-sors is 20 Nm.
➤➤ Clean the assembly area and the surroundings.➤➤ If using an assembly aid: Secure the sensor in the assembly aid.➤➤ Assemble the sensor or assembly aid at the intended operation site.➤➤ Ensure that the rear connector can still be reached.➤➤ Mount the sensor so that the blind zone is clear of any relevant objects (see wave patterns or technical data).
0
-15-10
-5
51015
0 10 20 30 40cm
20x20 mm
ø 27 mm0
-30-20-10
102030
0 20 40 60 80 120 140100cm
100x100 mm
20x20 mm
ø 27 mm
Fig. 11: Wave pattern RU40… Fig. 12: Wave pattern RU130…
0
-40-60
-20
2040
60
0 50 150 250100 200 300cm
100x100 mm
ø 27 mm0
-120-80-40
4080
120
0 100 300 500200 400 600cm
100x100 mm
ø 27 mm
Fig. 13: Wave pattern RU300… Fig. 14: Wave pattern RU600…
➤➤ If using more than one ultrasonic sensor in an application: Avoid overlapping of sonic cones. An overlap may occur if two sensors are assembled closer than 200 mm (RU40…), 450 mm (RU130…), 1000 mm (RU300…) or 2000 mm (RU600…) to one another. If this distance is undershot, synchronize the sensors using IO-Link.
18 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Connection
6 Connection➤➤ Connect the connection cable coupling to the sensor connector.➤➤ Connect the open end of the connection cable to the power source and/or evaluation device.
6.1 Connection imagePin Pin assignment Connection image
Pin 1 +24 VDC
4 BK
1 BN3 BU
2 WH
5 GYIO-Link
(WH)(BN)
(BU)(BK)
+
–21
345 (GY) teach-in
analogIPin 2 (Out 2) Analog
Pin 3 GND
Pin 4 (Out 1) PNP, NO
Pin 5 Teach-in
Fig. 15: Connection image
6.2 Connection — multiplex mode
➤➤ Sensors must be connected to the master sensor according to the wiring diagram below.
Fig. 16: Wiring diagram for multiplex mode
425
Slave 1
425
Slave 2
425
Slave n
425 n.c.
Master
… n ≤ 9
Out 1Out 2
Out 1Out 2
Out 1Out 2
Out 2
19 V01.01 | 2016/10
Connection diagram of the master sensor in multiplex mode
Pin Pin assignment Connection image
Pin 1 + 24 VDC
4 BK
1 BN3 BU
2 WH
5 GY
Pin 2 Output 2 (analog output or switching output)
Pin 3 GND
Pin 4 Multiplex output, connected to pin 5 on the slaves
Pin 5 Not connected (n. c.)
Fig. 17: Connection diagram of the master sensor in multiplex mode
Connection diagram of the slaves in multiplex mode
Pin Pin assignment Connection image
Pin 1 +24 VDC
4 BK
1 BN3 BU
2 WH
5 GY
Pin 2 Output 2 (analog output or switching output)
Pin 3 GND
Pin 4 Output 1 (switching output)
Pin 5 Multiplex input, connected to pin 4 on the master sensor
Fig. 18: Connection diagram of the slave sensors in multiplex mode
20 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Connection
6.3 Connection — synchronization mode
➤➤ Sensors must be connected to the master sensor according to the wiring diagram below:425
Slave 1
425
Slave 2
425
Slave n
425 n.c.
Master
…
Out 1Out 2
Out 1Out 2
Out 1Out 2
Out 2
Fig. 19: Wiring diagram for synchronization mode
The sensors do not need to be addressed; the master sensor controls all sensors in a fixed time cycle with a trigger signal via pin 4:
RU40U… RU130U… RU300U… RU600U…
22 ms 17.4 ms 37.4 ms 75.4 ms
Connection diagram of the master sensor in synchronization mode
Pin Pin assignment Connection image
Pin 1 + 24 VDC
4 BK
1 BN3 BU
2 WH
5 GY
Pin 2 Output 2 (analog output or switching output)
Pin 3 GND
Pin 4 Synchronization output, connected to pin 5 on the slaves
Pin 5 Not connected (n. c.)
Fig. 20: Connection diagram of the master sensor in synchronization mode
Connection diagram of the master sensor in synchronization mode:
Pin Pin assignment Connection image
Pin 1 +24 VDC
4 BK
1 BN3 BU
2 WH
5 GY
Pin 2 Output 2 (analog output or switching output)
Pin 3 GND
Pin 4 Output 1 (switching output)
Pin 5 Synchronization input, connected to pin 4 on the master sensor
Fig. 21: Connection diagram of the master sensor in synchronization mode
21 V01.01 | 2016/10
6.4 Connection — release mode
Connection diagram of the master sensor in release mode
Pin Pin assignment Connection image
Pin 1 +24 VDC
4 BK
1 BN3 BU
2 WH
5 GY
Pin 2 Output 2 (analog output or switching output)
Pin 3 GND
Pin 4 Output 1 (switching output)
Pin 5 Release inputEnable: +24 VDCDisable: GND or open
Fig. 22: Connection diagram in release mode
6.5 Connection — throughbeam mode
Pin assignment of the emitter in throughbeam mode
Pin Pin assignment Connection image
Pin 1 +24 VDC
4 BK
1 BN3 BU
2 WH
5 GY
Pin 2 No function
Pin 3 GND
Pin 4 Trigger output, connected to pin 5 on the receiver
Pin 5 Not connected (n. c.)
Fig. 23: Connection diagram of the emitter in throughbeam mode
Pin assignment of the receiver in throughbeam mode
Pin Pin assignment Connection image
Pin 1 +24 VDC
4 BK
1 BN3 BU
2 WH
5 GY
Pin 2 No function
Pin 3 GND
Pin 4 Output signal for object detection; signal according to the table below
Pin 5 Trigger input, connected to pin 4 on the emitter
Fig. 24: Connection diagram of the receiver in throughbeam mode
22 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Commissioning
7 CommissioningOnce the cables and the supply voltage have been connected, the device will automatically go into operation.
8 Operation
CAUTIONIncorrect use of the sensorMaterial damage may be caused by malfunction
➤➤ Avoid material deposits on the surface of the sonic transducer.➤➤ Keep the sensor blind zone clear. For the sensor blind zone Smin., please refer to the technical data.
Fig. 25: Sonic cone and spread of the blind zone (schematic)
8.1 Operating in diffuse mode — LED displays
In diffuse mode, the LEDs have the following display functions:
LED display Meaning
Yellow Switching output 1 on
Green NO contact: Object within the sensing range, switching output 1 offNC contact: Object within the teach-in range, switching output 1 off
Off (NO contact only)
No object within the sensing range, switching output 1 off
8.2 Operating in retro-reflective mode — LED displays
In retro-reflective mode, the LEDs have the following output functions:
LED display Meaning
Yellow Reflector present, switching output 1 on
Green Object between sensor and reflector, switching output 1 off
Off No object within the sensing range, switching output 1 off
Switching output 2 behaves inverted to switching output 1.
SensorBlindzone
UltraschallkeuleObjekt
Smin
a
Erfassungsbereich
Teach-in-Bereich
23 V01.01 | 2016/10
8.3 Operating in IO-Link mode — LED displays
In IO-Link mode, the LEDs have the following output function:
LED display Meaning
Green, lights up with short interruptions
IO-Link mode started
24 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Setting
9 SettingThe ultrasonic sensor has 2 outputs with individually adjustable limits. Output 2 is factory set as an analog output and can be used either as a current output, a voltage output or as a switching output. The user can set an individual switching point as well as a double switching point for the switching outputs. The double switching point is used for window or hysteresis functions. The output behavior of the switching outputs and analog outputs is shown in Fig. 4 to Fig. 10. The sensor switches automatically to normal operation after the teach operation is successfully completed.
The device teach-in takes place as follows:
Teach-in to GND Teach-in to UB
Teach adapter Press pushbutton to GND Press pushbutton to UB
Manual bridging (short-circuit) Bridge pin 3 (BU) with pin 5 (GY) Bridge pin1 (BN) with pin 5 (GY)
Pushbutton on device Press pushbutton 1 Press pushbutton 2
The TX1-Q20L60 teach adapter is not included in the scope of delivery. The adapter is connect-ed between the sensor and connection cable for teaching-in.
Cancel the teach-in process: teach-in to UB for at least 2 s.
25 V01.01 | 2016/10
Other operating modes (e.g. multiplex, synchronization, release and throughbeam mode) and parameters can be set via IO-Link.The following flow chart illustrates the operating steps and the LED indication during the teach-in process.
Fig. 26: Overview of the teach-in process
GND/T1 > 8 s
GND/T1 > 2 s
UB / T2 > 14 s
UB / T2 > 8 s
UB / T2 > 2 s
LED
LED
LEDGND/T1 > 14 s
UB / T2 > 20 s
UB / T2 > 2 s
GND/T1 > 2 s
GND/T1 > 14 s
LED
LED
GND/T1 > 8 s
GND/T1 > 2 s
GND/T1 > 8 s
GND/T1 > 2 s
LED
LED
LED
LED
LED
LED
LEDs
LED
LED
UB / T2 > 2 s LED
UB / T2 > 2 s LED
GN YELED1x
2x
1x
1x
1x
1x
3x
1x
1x
1x
1x
1x
2x
3x
2x slow 1 Hz
slow 1 Hz
fast 8 Hz
slow 1 Hz
slow 1 Hz
slow 2 Hz
slow 1 Hz
slow 1 Hz
slow 1 Hz
slow 1 Hz
slow 1 Hz
fast 8 Hz
fast 8 Hz
flashes alternating
Select:window / hysteresis
Window function:measure and save SP2
FailHysteresisWindow
Canceled
Reset
OKOut2: switch
Out2: voltage output
Out2: current output
Start factory reset
Select Teach Out2
Select Teach Out1
Out2: switch
OKOut2: voltage output
OKOut2: current output
FailOK
fast 8 Hz
fast 8 Hz
slow 2 Hz
Fail
NONC
Fail5 Hz1.5 s
5 Hz1.5 s
5 Hz1.5 s
5 Hz1.5 s
5 Hz1.5 s
5 Hz1.5 s
5 Hz1.5 s
5 Hz1.5 s
5 Hz1.5 s
5 Hz1.5 s
5 Hz1.5 s
OK
Invert logic
Retro-reflective sensorFailOK
Out2: switch only – inverted Out1
Cancel
Canceled 5 Hz1.5 sCancel
Canceled 5 Hz1.5 sCancel
Reset OK
Start factory reset
Window function:measure and save SP1Start choicewindow / hysteresis
Switching point:measure and save
Start teaching Out2
Start teaching Out1
26 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Setting
9.1 Set via teach adapter
Select output
➤➤ Select switching output 1: Press and hold down the pushbutton on the adapter to GND for 2…7 s.
➤➤ Select output 2: Press and hold down the pushbutton on the adapter to GND for 8…13 s.
Set the switching point
➤➤ Connect the TX1-Q20L60 teach adapter between the sensor and the connection cable.➤➤ Select the switching output.➤➤ Place the object for the switching point accordingly.➤➤ Store the switching point: Press and hold down the pushbutton on the adapter to GND for 2…7 s.
➤➥ The switching point has been taught in successfully if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Window function — setting the switching range
➤➤ Connect the TX1-Q20L60 teach adapter between the sensor and the connection cable.➤➤ Position the object for the 1st switching point.➤➤ Select the switching output.➤➤ Store the 1st Store the switching point: Press and hold down the pushbutton on the adapter to GND for 8…13 s.
➤➤ Position the object for the 2nd switching point.➤➤ Store the 2nd Store the switching point: Press and hold down the pushbutton on the adapter to GND for 2…7 s.
➤➥ The switching points have been successfully taught in if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Window function — switching between hysteresis and window
➤➤ Connect the TX1-Q20L60 teach adapter between the sensor and the connection cable.➤➤ Position the object at any point in the sensing range.➤➤ Press and hold down the pushbutton on the adapter to GND for 8…13 s.➤➤ Press and hold down the pushbutton on the adapter to GND for 8…13 s.➤➥ The window has been taught in successfully if the green LED flashes for 1.5 s at a frequency of 5 Hz.
➤➥ The hysteresis has been taught in successfully if the yellow LED flashes for 1.5 s at a frequency of 5 Hz.
Inverting the output function (NO/NC)
➤➤ Connect the TX1-Q20L60 teach adapter between the sensor and the connection cable.➤➤ Select the switching output.➤➤ Press and hold down the pushbutton on the adapter to GND for 14…19 s.➤➥ The output function has been successfully inverted as an NO contact if the green LED flashes for 1.5 s at a frequency of 5 Hz.
➤➥ The output function has been successfully inverted as an NC contact if the green LED flashes for 1.5 s at a frequency of 5 Hz.
27 V01.01 | 2016/10
Set operation as a retro-reflective sensor
➤➤ Connect the TX1-Q20L60 teach adapter between the sensor and the connection cable.➤➤ Position the reflector in the sensing range.➤➤ Press and hold down the pushbutton on the adapter to UB for at least 21…s.➤➥ The operation in retro-reflective mode has been taught in successfully if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Reset to factory settings
➤➤ Connect the TX1-Q20L60 teach adapter between the sensor and the connection cable.➤➤ Starting the reset to factory settings: Press and hold down the pushbutton on the adapter to GND for 14…19 s.
➤➤ Confirming the reset to factory settings: Press and hold down the pushbutton on the adapter to GND for 2…7 s.
➤➥ The device has been successfully reset to the factory settings if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Set output 2 as a current output
NOTEIf output 2 is set as a current output, the closer teach point corresponds to the 1st limit value (4 mA) and the teach point further away to the 2nd limit value (20 mA).
➤➤ Connect the TX1-Q20L60 teach adapter between the sensor and the connection cable.➤➤ Press and hold down the pushbutton on the adapter to UB for 2…7 s.➤➤ Set limit values for the window function.➤➥ Output 2 is set successfully as a current output if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Set output 2 as a voltage output
NOTEIf output 2 is set as a voltage output, the closer teach point corresponds to the 1st limit value (0 V) and the teach point further away to the 2nd limit value (10 V).
➤➤ Connect the TX1-Q20L60 teach adapter between the sensor and the connection cable. ➤➤ Press and hold down the pushbutton on the adapter to UB for 8…13 s.➤➤ Set limit values for the window function.➤➥ Output 2 is set successfully as a voltage output if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Set output 2 as a switching output
➤➤ Press and hold down the pushbutton on the adapter to UB for 14…19 s.➤➥ Output 2 is set successfully as a switching output if the green LED flashes for 1.5 s at a fre-quency of 5 Hz.
28 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Setting
9.2 Setting via manual bridging (short-circuit)
Select output
➤➤ Select switching output 1: Bridge pin 3 (BU) with pin 5 (GY) for 2...7 s.➤➤ Select output 2: Bridge pin 3 (BU) with pin 5 (GY) for 8...13 s.
Set the switching point
➤➤ Select the switching output.➤➤ Place the object for the switching point accordingly.➤➤ Store the switching point: Bridge pin 3 (BU) with pin 5 (GY) for 2...7 s.➤➥ The switching point has been taught in successfully if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Window function — setting the switching range
➤➤ Position the object for the 1st switching point.➤➤ Select the switching output.➤➤ Store the 1st Store the switching point: Bridge pin 3 (BU) with pin 5 (GY) for 8...13 s.➤➤ Position the object for the 2nd switching point.➤➤ Store the 2nd Store the switching point: Bridge pin 3 (BU) with pin 5 (GY) for 2...7 s.➤➥ The switching points have been successfully taught in if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Window function — switching between hysteresis and window
➤➤ Position the object at any point in the sensing range.➤➤ Bridge pin 3 (BU) with pin 5 (GY) for 8...13 s.➤➤ Bridge pin 3 (BU) with pin 5 (GY) for 8...13 s.➤➥ The window has been taught in successfully if the green LED flashes for 1.5 s at a frequency of 5 Hz.
➤➥ The hysteresis has been taught in successfully if the yellow LED flashes for 1.5 s at a frequency of 5 Hz.
Inverting the output function (NO/NC)
➤➤ Select the switching output.➤➤ Bridge pin 3 (BU) with pin 5 (GY) for 14...19 s.➤➥ The output function has been successfully inverted as an NO contact if the green LED flashes for 1.5 s at a frequency of 5 Hz.
➤➥ The output function has been successfully inverted as an NC contact if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Set operation as a retro-reflective sensor
➤➤ Position the reflector in the sensing range.➤➤ Bridge pin 1 (BU) with pin 5 (GY) for at least 21 s.➤➥ The operation in retro-reflective mode has been taught in successfully if the green LED flashes for 1.5 s at a frequency of 5 Hz.
29 V01.01 | 2016/10
Reset to factory settings
➤➤ Starting the reset to factory settings: Bridge pin 3 (BU) with pin 5 (GY) for 14...19 s.➤➤ Confirming the reset to factory settings: Bridge pin 3 (BU) with pin 5 (GY) for 2...7 s.➤➥ The device has been successfully reset to the factory settings if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Set output 2 as a current output
NOTEIf output 2 is set as a current output, the closer teach point corresponds to the 1st limit value (4 mA) and the teach point further away to the 2nd limit value (20 mA).
➤➤ Bridge pin 1 (BU) with pin 5 (GY) for 2...7 s.➤➤ Set limit values for the window function.➤➥ Output 2 is set successfully as a current output if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Set output 2 as a voltage output
NOTEIf output 2 is set as a voltage output, the closer teach point corresponds to the 1st limit value (0 V) and the teach point further away to the 2nd limit value (10 V).
➤➤ Bridge pin 1 (BU) with pin 5 (GY) for 8...13 s.➤➤ Set limit values for the window function.➤➥ Output 2 is set successfully as a voltage output if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Set output 2 as a switching output
➤➤ Bridge pin 1 (BU) with pin 5 (GY) for 14...19 s.➤➥ Output 2 is set successfully as a switching output if the green LED flashes for 1.5 s at a fre-quency of 5 Hz.
30 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Setting
9.3 Settings made via buttons
NOTEThe devices with a teach pushbutton are ready for teaching up to 300 s after the power supply is switched on. The teach pushbutton is then automatically locked. A new teach operation is only possible after the power supply has been reset.
Select output
➤➤ Select switching output 1: Press and hold down pushbutton 1 for 2...7 s.➤➤ Select output 2: Press and hold down pushbutton 1 for 8...13 s.
Set the switching point
➤➤ Select the switching output.➤➤ Place the object for the switching point accordingly.➤➤ Store the switching point: Press and hold down pushbutton 1 for 2...7 s.➤➥ The switching point has been taught in successfully if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Window function — setting the switching range
➤➤ Position the object for the 1st switching point.➤➤ Select the switching output. ➤➤ Store the 1st Store the switching point: Press and hold down pushbutton 1 for 8...13 s.➤➤ Position the object for the 2nd switching point.➤➤ Store the 2nd Store the switching point: Press and hold down pushbutton 1 for 2...7 s.➤➥ The switching points have been successfully taught in if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Window function — switching between hysteresis and window
➤➤ Position the object at any point in the sensing range.➤➤ Press and hold down pushbutton 1 for 8...13 s.➤➤ Press and hold down pushbutton 1 once more for 8...13s.➤➥ The window has been taught in successfully if the green LED flashes for 1.5 s at a frequency of 5 Hz.
➤➥ The hysteresis has been taught in successfully if the yellow LED flashes for 1.5 s at a frequency of 5 Hz.
Inverting the output function (NO/NC)
➤➤ Select the switching output. ➤➤ Press and hold down pushbutton 1 for 14...19 s.➤➥ The output function has been successfully inverted as an NO contact if the green LED flashes for 1.5 s at a frequency of 5 Hz.
➤➥ The output function has been successfully inverted as an NC contact if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Set operation as a retro-reflective sensor
➤➤ Position the reflector in the sensing range.➤➤ Press and hold down pushbutton 2 for at least 21...s.➤➥ The sensor is set successfully as a retro-reflective sensor if the green LED flashes for 1.5 s at a frequency of 5 Hz.
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Reset to factory settings
➤➤ Starting the reset to factory settings: Press and hold down pushbutton 1 for 14...19 s.➤➤ Confirming the reset to factory settings: Press and hold down pushbutton 1 for 2...7 s.➤➥ The device has been successfully reset to the factory settings if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Set output 2 as a current output
NOTEIf output 2 is set as a current output, the closer teach point corresponds to the 1st limit value (4 mA) and the teach point further away to the 2nd limit value (20 mA).
➤➤ Press and hold down pushbutton 2 for 2...7 s.➤➤ Set limit values for the window function.➤➥ Output 2 is set successfully as a current output if the green LED flashes for 1.5 s at a frequency of 5 Hz.
Set output 2 as a voltage output
NOTEIf output 2 is set as a voltage output, the closer teach point corresponds to the 1st limit value (0 V) and the teach point further away to the 2nd limit value (10 V).
➤➤ Press and hold down pushbutton 2 for 8...13 s.➤➤ Set limit values for the window function.➤➥ Output 2 is set successfully as a voltage output if the green LED flashes for 1.5 s at a frequency of 5 Hz.
9.4 Setting via IO-Link
The following components are required for setting the device via IO-Link:Hardware Software Documentation
USB-IO-Link adapter USB-2-IOL-0002 PACTware™ parameterization software IO-Link start-up guide (D900063)
DTM IODD Interpreter
IODD configuration file for RU Series ultrasonic sensors
Further information on operating modes and parameters is provided in the document "IO-Link parameters for "High-End" ultrasonic sensors" (D102012).
10 Eliminating interferenceIf the device does not work as expected, first check whether ambient interference is present. If there is no ambient interference, check the connections of the device for faults.If there are no faults, there is a device malfunction. In this case, decommission the device and replace it with a new device of the same type.
32 Hans Turck GmbH & Co. KG | T +49 (0)208 4952-0 | F +49 (0)208 4952-264 | [email protected] | www.turck.com
Maintenance
11 MaintenanceTo improve operation, wipe off dust and dirt from the face of the sonic transducer with a damp cloth.Ensure that the plug connections and cables are always in good condition.The devices are maintenance-free; if necessary clean dry.
12 RepairsThe device is not intended for repair by the user. If the device is faulty, please take it out of op-eration. If you are returning the device to Turck, please note our return terms and conditions.
12.1 Returning devices
If a device has to be returned, bear in mind that only devices with a decontamination declara-tion will be accepted. This is available for download at http://www.turck.de/static/media/downloads/01_Declaration_of_decontamination_EN.pdf and must be completely filled in, and affixed securely and weather-proof to the outside of the packaging.
13 DisposalDevices must be properly disposed of, not in general household waste.
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14 Technical dataTechnical data RU40U… RU130U…-M18… RU130U…-M30…
Blind zone Smin 2.5 cm 15 cm 15 cm
Operating range 40 cm 130 cm 130 cm
Resolution 0.5 mm 1 mm 1 mm
Minimum size — switching range— Measuring range
5 mm 50 mm
10 mm 100 mm
10 mm 100 mm
Operating voltage 15…30 VDC 15…30 VDC 15…30 VDC
Rated operational current ≤ 150 mA ≤ 150 mA ≤ 150 mA
No-load current ≤ 50 mA ≤ 50 mA ≤ 50 mA
Operating temperature -25…+45°C -25…+45°C -25…+45°C
Storage temperature -40…+80 °C -40…+80 °C -40…+80 °C
Switching hysteresis 5 mm 10 mm 10 mm
Switching frequency 7 Hz 8 Hz 8 Hz
Approvals CE, cULus CE, cULus CE, cULus
Technical data RU300U…-M30… RU600U…-M30…
Blind zone Smin 30 cm 60 cm
Operating range 300 cm 600 cm
Resolution 1 mm 1 mm
Minimum size — switching range— Measuring range
25 mm 250 mm
50 mm 500 mm
Operating voltage 15…30 VDC 15…30 VDC
Rated operational current ≤ 150 mA ≤ 150 mA
No-load current ≤ 50 mA ≤ 50 mA
Operating temperature -25…+70 °C -25…+50 °C
Storage temperature -40…+80 °C -40…+80 °C
Switching hysteresis 25 mm ≤ 50 mm
Switching frequency 4 Hz 1.6 Hz
Approvals CE, cULus CE, cULus
UL conditions: Ta 0…+85°C, use the same supply for all circuits.
14.1 Approvals: cULus
Further requirements for mounting in UL installations: ■ Use the same voltage for all circuits. ■ Install the ultrasonic sensors with UL-listed connection cables (approved for 30 V and 0.15 A min.) in the electrical installation of the plant.
D102265 | 2016/10
*D102265ßß1610*
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