rs fast testing lowres

8162019 Rs Fast Testing Lowres

httpslidepdfcomreaderfullrs-fast-testing-lowres 116

Fastener TestingData Acquisition Torque Transducers Load Cells Drive Motors Fixtures and Accessoriesfor Torque Tension Testing Friction Coefficient Testing and Other Mechanical Testing of

Threaded Fasteners

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Fastener Testing




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Fastener Testing

RS Technologies a division of PCB Load amp Torque Division designs andmanufactures a complete line of products and accessories specifically foruse in all of fastener test scenarios including

983150 LabMaster Professional Model 3200983150 Portable Data Recorder Model 962983150 Rotary Torque Transducers Series PC9000983150 Fastener Torque-Tension Load Cells Series FTA9000983150 Fastener Tension Load Cells Series FT9000983150 Force Washer Transducer Series FT4000983150 Fastener Drive System983150 Fixture Assemblies983150 SRI Bolted Joint Design amp Analysis Software983150 Accessories

Bolted Joint Modeling andAnalysis

Often before fastener testingis begun it can be helpful tomodel the bolted joint todetermine the possibility offailure in one of thecomponents The SR1 BoltedJoint Design and Analysissoftware can be used tocalculate the stresses present in the joint and identify possible causes offailure SR1 is an enhanced calculation method based on the Germanengineering standard VDI-2230 that is often used to close the loopbetween fastener design and application SR1 can also be used to providecorrelation between the results of the experimental testing describedabove

Yield Determination Testing

Determining the point at whichthe fastener begins to yield canbe a critical bit of knowledgeparticularly for a criticalfastener application Yielddetermination testing mountsthe fastener in a tension loadcell with test washers orcoupons of actual materials The fastener is tightened to failure and theresulting data is examined to determine the yield point of the fastener

Bolted Joint Analysis ampTroubleshooting

The starting point for boltedjoint analysis is the torque-angle signature recordedduring testing Many thingscan be learned from reviewingthe torque vs angle curve

including the influence ofunderhead and thread frictionon the tightening process Thefirst step in signature analysis is to examine the slope of the elastictightening zone For example an increase in friction in either the threador underhead regions results in a proportional increase in the slope of thetorque-angle signature If fastener clamp load can be measured thetorque-angle signature can be used to determine the angle-tensioncoefficient which can then be used to verify clamp load in actualassemblies A system to perform this testing will include at least dataacquisition and a rotary torque-angle transducer A transducer that canmeasure clamp load is a very helpful accessory

Locknut Testing

Special test routines includethose required for testingprevailing torque locknutsaccording to widely acceptedtest specifications There areseveral test specifications forverifying the performancecharacteristics of fastenerswith built-in thread lockingdevices These devices includenylon thread lockers crimpedor deformed nuts thread patches or adhesives The nut is run down ontoa test bolt and the applied torque and angle of fastener rotation ismeasured to determine how much energy is required to break through thelocking device The amount of torque required to remove the nut may also

be measured This testing may also require that the fastener be run downseveral times with the measured torque of the first rundown compared tothat of a subsequent rundown such as the fifth or tenth run Typicalcomponents will include data acquisition with drive motor interface DCdrive motors rotary torque angle transducers clamp force load cells andfixture assemblies

Assembly Strategy Testing

Determining the tighteningstrategy for a given assemblyoften begins with torque-to-failure testing where thefasteners are driven to failureon actual assemblies Torque-

angle signatures can be plottedand analyzed to determine thepoint of yield the point offracture the onset of elastictightening and other important aspects of the joint Once the cause offailure is analyzed this data can then be used to help establish or verifythe assembly specifications and the type of tightening strategy that willproduce reliable assemblies The RS Technologies exclusive patented M-Alpha graphing capability can also be used to estimate the relativedifference in clamp loads produced with different coatings platingfinishes etc Required components may include data acquisition rotarytorque angle transducer clamp force load cell and a drive motor similar tothat used in the assembly process


httpslidepdfcomreaderfullrs-fast-testing-lowres 4164 P CB L oa d amp To rq ue Di vi si on To ll -F re e i n US A 8 66 -6 84 -7 10 7 7 16 -6 84 -0 00 1 ww w pc b co m

Fastener Testing

A third type of load cell called a fastener force washer can be fitted ontoactual bolted joint assemblies to obtain clamp force measurements Althoughless accurate than the clamp force and torque-tension load cells they canproduce important clamp force data on actual assemblies

When itrsquos desired to calculate friction coefficients for the underhead andthreaded area of the fastener a special load cell that measures thread torquecalled a Research Head is required Similar to the clamp force load cell theseload cells can be used to measure the clamp load generated with a threadedfastener is tightened However they also measure the reaction torque as seenby the nut or threaded part This enables the software to ldquobreak outrdquo theunderhead torque from the thread torque and use the resulting data tocalculate friction coefficients

Fastener Tension Load Cell

The third major component measures the clamp load or fastener tension thatis developed when the fastener is tightened These high accuracy load cellsaccept standard Skidmore-Wilhelm plate and bushing sets to accommodate

most fastener sizes Special fixturing can be designed to accommodatecoupons machined from actual components to obtain laboratory level datausing actual materials

With its servo control capabilities the LabMaster Professional provides controlof the electric drive motor accepts inputs from the sensors and load cellsdisplays real-time plots while the test is running measures and calculates acomprehensive array of data and displays andor prints a wide variety of plots

Rotary Torque-Angle Sensors

The second component measures the applied torque and the angle of fastenerrotation These accurate and durable sensors come in a variety of capacitiesfrom 32 ozf-in up to 18000 lbf-ft They are fitted onto the ldquobusiness endrdquo ofthe drive tool to record the input torque and the angle of fastener rotation

Components of a Torque Tension System

Whether a portable test system or a full laboratory system they are typicallycomprised of the following five components data acquisition rotary torquetransducer clamp force load cell drive system and a fixture assembly

Data Acquisition

The key component in a torque-tension test system is the data acquisition RSTechnologies offers three levels of instrumentation the portable Model 962 at

the entry level for basic torque-tension testing the Model 3200 LabMasterProfessional at the upper end for laboratory and research testing and theModel 3210 LabMaster Portable rests in between

The Model 962 is a two-channelbattery-powered portable instrumentthat lets you collect torque angle andclamp force data using an easy-to-operate menu system that lets youquickly set up and run your testingThe data can be stored printed out orgraphed right from the unit With thissystem you can easily record and plottorque angle or clamp force versustime torque and clamp force versus

angle tool rpm and many other useful plots The recorded data can be

uploaded to a laptop or personal computer for further analysis or archivingusing our FastPlot2 for Windowsreg software

The Model 3210 LabMaster Portable features 4-channels of data acquisitionfor torque and angle clamp load and thread torque that can be used tocalculate friction coefficients in addition to performing standard torque-tension testing It interfaces with a desktop or laptop computer that runs theWindows-based LabMaster testing software It comes in a hard-shell suitcaseenclosure that can be used in a test lab or carried out to the plant floor

The Model 3200 LabMasterProfessional is the brain behind the RSTechnologies complete test system Itsrugged enclosure contains a 4-channelLabMaster Data Acquisition cardtransducer power supply and serialIO card for motor control The drive

motor controller and all transducersconnect to the LabMaster enclosureThis enclosure then interfaces via aUSB port to a desktop or laptop

computer that runs the Windows-based testing software This powerfulsoftware lets you program each test according to your exact specifications inorder to acquire the data you need for testing analysis and verification offasteners coatings and plating effects





Fastener Testing

LabMaster Professional for Fastener Testing Applications

RS Technologies a division of PCB Load amp Torque Division Model 3200LabMaster Professional is the key part of a fastener torque-tension testsystem It provides complete data acquisition of applied torque angle offastener rotation clamp load and thread torque This system allowsgraphing of any input verus any other such as torque vs angle torquevs clamp load etc and also provides multiple plotting capabilities so

that plots of several tests can be overlaid When thread torque ismeasured the LabMaster Professional can calculate frictioncoefficients to help determine fastener performance When fastenersare taken into yield the LabMaster Professional can determine the pointof yield as a function of angle and clamp load or torque

The LabMaster Professional is an advanced multi-purpose systemdesigned to test threaded fasteners analyze bolted joints and certifypower tools Itrsquos comprised of two components the LabMasterProfessional module that contains data acquisition and drive motorinterface capabilities and a laptop or desktop PC running the LabMasterfor Windowsreg testing software The module and computer interfaceusing a USB port

Employing full Windowsreg functionality with drop-down menus andpoint-and-click features the LabMaster for Windowsreg softwareprovides a user-friendly graphic interface The operator can program a)desired shutoff based on torque angle of turn or clamp load b) tooltorque output and c) tool speed The operator can quickly make changesto existing test setups easily select different tools and transducers orview results of previous tests An easily accessed transducer parameterand test setup directory further simplifies testing setup

Once the test is set up the LabMaster Professional module conducts allof the motor control and data acquisition operations Special drive motoroverride safety feature terminates the test when transducer or load cellcapacities are exceeded The recorded data are then displayed and

managed on the computer for access to network printers archiving andcommunications

Four analog inputs are available on the LabMaster Professional moduleto accept data signals from the following

983150 Transducers

983150 Strain gages983150 Load cells

983150 Torque cells

983150 Force washers

983150 Bolt extensiometers

983150 Ultrasonic devices

983150 Any 10 V analog device

The LabMaster Professional includes a data acquisition card whichprovides high-speed sampling of up to 4000 Hz (software selectable)Sampling can be done versus a time or angle basis

A LabMaster Professional system with a torque-tension research headand a torque angle sensor can measure and calculate the following

983150

Input torque983150 Clamp force

983150 Thread friction torque

983150 Underhead friction torque

983150 Angle of fastener rotation

983150 Torque tension coefficient (K from T=KDF)

983150 Thread friction coefficient

983150 Underhead friction coefficient



Fastener Testing

The LabMaster organizes the setup by what are called workspacesSeparate workspaces can be created for different part numbers differentcustomers different procedures or whatever makes sense for yourtesting needs The test setups numeric limit results and graphicrundown data for a given workspace are stored and accessible via thatworkspace All torque transducers load cells drive motors etc that areset up in the LabMaster can be assigned to testing in any of theworkspaces

The daily operation of the LabMaster is divided up into three differentperspectives that correspond to most fastener testing routines setuptest and plot In the setup perspective you create new test setups or canedit existing setups You also can organize and update the transducersload cells drive motors and other devices that are used with theLabMaster The test perspective is used when actually running the testdisplaying a real time plot as the test is being run and then displaying asecond plot after the test is completed if desired After the testing iscompleted the plot perspective is used to construct a wide variety ofplots including multiple plots of recorded graphic data

The LabMaster uses two basic data storage types The first is referred toas limit results which is the time and date stamped numeric data for peaktorque clamp load at peak angle of rotation from threshold to peaktorque torque at tension or tension at torque points etc After three

tests are run and saved the LabMaster calculates a series of statisticsfor the limit results including high median low plusmn3 Sigma Cpk etc Theother data type is graphic or rundown data This data can be used todisplay the test in a graphic format to show a variety of plots such astorque vs angle torque vs clamp load thread torque andor appliedtorque vs angle etc Recorded data can also be exported in an Excel-compatible format for customized reporting or graphing

The LabMaster Professional also offers a variety of statistical reports innumeric and graphic form Statistical plots of plusmn3 Sigma mean curvesprovide an insightful data summary

The LabMaster Professional and the LabMaster for Windowsreg testingsoftware provide real-time display during the test A user-selectableautomatic data save feature for both numeric and graphic data speedstechnician testing time

After the test is completed rundown data and plots may be viewed onthe computer display printed as hard copy andor saved for later dataanalysis Numerous configurable plots can be generated

A complete torque-tension test system will typically include a rotarytorque-angle transducer a thread torque-tension research head a DCelectric tool and controller and a printer for numeric and graphic datareports all of which are available from RS Technologies

Optional features include an auxiliary input for an ultrasonic interfaceand a tabletop or mobile test cart

Setup Summary Screen Real-Time Plot Screen Graphic Data Screen

Model 3200 Specifications

LabMaster Professional

4-channel High-speed Data Acquisition Card

Servo Control Card

Four Inputs for Transducers Load Cells or Other Devices

USB Port for Connection to Desktop or Laptop Computer Running

LabMaster for Windowsreg Software

Analog Input

Number of Channels 4

Signal Conditioning Full Bridge Strain Gage Transducer Compatible

Sensitivity 1 to 4 mVV and plusmn10 VDC

Excitation 10 VDC

Encoder Input


Counter Resolution 32-bit

Input Frequency 1000 kHz Maximum

Excitation 5 VDC

Digital IO

Outputs 7-bits

Inputs 8-bits

Compatibility TTL

Optical Isolation Available

Computer Requirements

Windowsreg

2000 XP or 72 GB RAM

60 GB Hard Drive

CD-ROM Drive

USB 20 Port

Supplied Accessories

Power Cord USB Cable Testing Software Installation Discs Instruction Manual amp A2LA

Accredited Calibration Certificate

Recommended Accessories

Rotary Torque Angle Transducers Thread Torque Clamp Force Load Cell DC Drive Motor

amp Controller Fixture Assembly and Portable Test CartBack Panel



Fastener Testing

Portable Data Recorder for Fastener Testing ApplicationsModel 962 Portable Data Recorder is a battery-operated transientrecorder with two transducer inputs that can be used with torque-onlytorque-angle or force transducers It can serve as a portable threadedfastener laboratory for measuring fastener torque angle of turn andclamp load Ideal for performing fastener analysis for auditing andcertifying power tools and for testing hand torque wrenches Model962 is a cost effective versatile and easy-to-use recorder that cancollect numeric peak data XY graphic plots and store on a thumb driveThe data can be easily displayed or printed on a PC running FastPlot2

software The alphanumeric setup and calibration menus assure easeof operation and the unit can be used with all RS Technologies rotarytorque-angle and clamp force transducers and other conventional andindustry-standard strain gage transducers

Model 962 can print out a numeric data report that contains basicinformation about the test along with time amp date-stamped data forpeak torque angle of turn clamp load and torque at tension dataStatistics including high low median plusmn3 Sigma etc are calculatedand included on this report The numeric test data and the graphic datacan be uploaded to a computer via the USB port using the FastPlot2data transfer and plotting utility FastPlot2 can also provide additionalgraphic analysis

StatisticsAfter three rundowns Model 962 Portable Data Recorder updatesstatistics including standard deviation and Cpk It also flags data asbeing high or low depending upon the programmed engineering limits

Data and CommunicationsGraphic plots numeric data reports and statistics are printed via theparallel port Recorded data can be downloaded to a PC via the serialport for further analysis using the optional FastPlot2 software Programupdates are easily uploaded through the USB port

Real-Time Plotting CapabilitiesModel 962 captures real-time and peak readings for torque-angletorque-clamp load or torque-time and immediately displays or plotsone of the following based upon the instrument setup

983150 Torque vs Time

983150 Torque vs Angle

983150 Torque amp Angle vs Time983150 Torque amp Clamp Force vs Time

983150 Torque and Clamp Force vs Angle

983150 Clamp Force vs Torque

983150 Tool RPM vs Time

983150 Tool RPM vs Angle

Product Features

983150 USB Ports

983150 Analog Outputs

983150 Streamlined Menu System

983150 Tactile Feel Keypad983150 Torque or Force Threshold

983150 External Shunt Calibration Resistors

Portable Data Recorder Model 962

Torque and Force Input Channels

Input Range plusmn25 mVV plusmn45 mVV plusmn5 VDC

Excitation 5 VDC 120 mA Maximum

Resolution 21-bit

Non-linearity 025 Maximum (FS)

Frequency Response 10 kHz

Positive Voltage Peak Trap Circuit 7 ms Reset Time

Peak Threshold Software Programmable

Peak Reset Manual or Software Programmable (Automatic Reset)

Angle Input Channel

Type Quadrature AB Track

Excitation 5 VDC


Display

Viewing Area485 x 268 in

123 x 68 mm

Resolution 240 x 128 Pixels Backlit LCD

Battery

Indication Battery Low Indication

Battery Life 8 Hours Maximum Continuous Use

Charge Time 35 Hours Maximum

General

Temperature Range+32 to +158 degF

0 to +70 degC

Dimensions

Size ( W x D x H)1012 x 850 x 325 in

2570 x 2159 x 851 mm

Weight60 lb

2700 gm

Mating Connectors

Channel 1 and Channel 2 DB 15 Pins

TTLIO DB 25 Pins

USB Port A A Type

USB Port B B Type


FastPlot2 UploadGraphing Utility for PC Running Windowsreg 2000 XP Battery Charger

Serial Cable with USB Adapter Instruction Manual Carrying Case amp A2LA Accredited

Calibration Certificate



Fastener Testing

Rotary Torque Transducers forFastener Testing ApplicationsSeries PC9000 Rotary TorqueSensors are widely used in thefastener testing market to verify theperformance of threaded fasteners

These durable strain gage-basedtransducers are fitted on the outputdrive of a power tool and measurethe torque applied by the tool to thefastener This measurementprovides an important part ofdetermining the torque-tensioncharacteristics of a threadedfastener and its coating or plating

When equipped with an optionalangle encoder the rotary torquetransducer can also measure theangle of fastener rotation Torque-angle transducers can provide thedata to draw torque vs time torque

vs angle or torque vs tension plotsthat are key to the evaluation of athreaded fasteners performance

Specifications

Torque

Output at Rated Capacity 2 mVV le 025 FS

Shunt CalibrationMatched 2mVV le 025

with 43575 kOhm Precision Resistor

InterchangeabilityMatched for mVV and

Shunt Calibration le 030 FS

Non-Linearity le 025 FS

Hysteresis le 025 FS

Excitation Voltage [1] 10 VDC

Bridge Resistance 350 Ohm

Compensated

Temperature Range

+70 to +150degF

+21 to +66degC

Operating Temperature

Range

0 to +200degF

-18 to +93degCConnector PT02H-12-10P

Angle

Magnetic Encoder

14 inch 38 inch and 12 inch Drive ndash 360 Poles

34 inch Drive ndash 540 Poles

1 inch and 1-12 inch Drive ndash 720 Poles

2-12 inch Drives ndash 900 Poles

OutputA-B Track 90 Degrees Phase Difference Flat Over

Operating Speed Range

Counts Per Resolution

(CPR)

Resolution wQuadrature

14 inch 38 inch 12 inch Drive ndash 1440 14 Degree

34 inch Drive ndash 2160 16 Degree

1 inch and 1-12 inch Drive ndash 18 Degree

2-12 inch Drive ndash 110 Degree

Output Voltage High 50V to Low 05V

Power Required 5 VDC 120 mA Maximum

Recommended Maximum RPM

frac14-inch Drive 50003 8 -inch Drive 25001 2 -inch Drive 25003 4-inch Drive 2000

1-inch Drive 1000

1 1 2 -inch Drive 750



Shunt Calibration Resistor amp A2LA Accredited Calibration Certificate


Model 920 Portable

Digital Transducer080920-01000

Model 962 Data Recorder 080962-01000

Cable Assembly 10

Coiled PT to DB15 Male097000-34445

Mating Connector PT06A-12-10S(SR)

Note

[1] Calibrated a 10 VDC usable 5 to 20 VDC or VAC RMS

Torque Only

Model No Drive Size Capacity

039030-50002 frac14-inch Hex 32 ozf-in (02 Nm)

039030-50021 frac14-inch Hex 20 lbf-in (23 Nm)

039025-50051 frac14-inch Square 50 lbf-in (57 Nm)





039037-50022 3 8-inch Square 200 lbf-in (226 Nm)

039037-50051 3 8-inch Square 50 lbf-ft (68 Nm)

039050-50101 frac12-inch Square 100 lbf-ft (136 Nm)


039075-50301 frac34-inch Square 300 lbf-ft (406 Nm)039075-51501 frac34-inch Square 369 lbf-ft (500 Nm)


039001-53102 1-inch S quare 1000 l bf-ft (1356 N m)



039001-01103 1 frac12-in Square 7376 lbf-ft (10000 Nm)


Torque-Angle


039230-50002 frac14-inch Hex 32 oz f-in (023 Nm)







039237-50022 3 8 -inch Square 200 lbf-in (226 Nm)

039237-50051 3 8 -inch Square 50 lbf-ft (68 Nm)






039201-53102 1-inch S quare 1000 lbf -ft (1356 N m)





Dimensions (in)

14 inchHex

14 inchSquare

38 inch 12 inch 34 inch1 inch 1 inch 1 inch

1-12 inch 2-12 inch(1000 lbf-ft) (2213 lbf-ft) (3000 lbf-ft)

Overall Length 425 323 323 323 413 400 442 433 550 948

Housing Length 230 230 230 230 269 200 242 244 263 462

Housing Height 200 200 200 200 294 363 363 474 488 725

Housing Width 150 150 150 150 250 325 325 388 426 650

Male Drive Length 098 029 042 058 084 106 106 112 160 225



Fastener Testing

Fastener Tension amp Fastener Torque TensionLoad Cells for Fastener Testing ApplicationsSeries FT9000 amp FTA9000 Fastener Tension andFastener Torque-Tension Load Cells use a full bridgestrain gage design This complete line of fastenertesting load cells provides a signal proportional to thetension developed in a test fastener when the

tightening torque is applied In addition the fastenertorque-tension version also referred to as a researchhead measures the thread torque (pitch torque plusthread friction torque) at the same time The tension ortorque-tension output signals from either type of loadcell are read using a conventional strain gage readoutdevice or recorded by a data acquisition system Theseload cells serve as an integral part of a torque-tensionfastener test system when used with a torque-anglesensor and a suitable data acquisition instrumentModel 962 Portable Data Recorder Model 3210LabMaster Portable or Model 3200 LabMasterProfessional available from RS Technologies arerecommended

Series FTA9000

Series FT9000

Common Specifications

Output at Rated Capacity 2 mVV

Non-linearity plusmn02 FS

Overload Capacity 50 FS

Hysteresis plusmn 02 FS

Excitation Voltage [1] plusmn10 VDC

Bridge Resistance 350 Ohms Full Bridge Bonded Strain Gage



Note

[1] Calibrated at 10 VDC usable 5 to 20 VDC or VAC RMS

Series FT9000 Fastener Tension Load Cells

Model No Capacity

059810-01153 3372 lbf (15 kN)

059810-01253 5620 lbf (25 kN)

059810-01104 22 klbf (100 kN)

059810-01304 67 klbf (300 kN)

059810-01504 112 klbf (500 kN)

Series FTA9000 Fastener Tension Load Cells

Model No Thread Torque Capacity Fastener Tension Capacity

059400-01024 15 lbf-ft (20 Nm) 4496 lbf (20 kN)

059500-01044 44 lbf-ft (60 Nm) 8992 lbf (40 kN)

059600-01104 110 lbf-ft (150 Nm) 22 klbf (100 kN)

059625-01304 590 lbf-ft (800 Nm) 67 klbf (300 kN)

059650-01604 1475 lbf-ft (2000 Nm) 135 klbf (600 kN)

059720-01095 2950 lbf-ft (4000 Nm) 202 klbf (900 kN)

059740-01185 5900 lbf-ft (8000 Nm) 405 klbf (1800 kN)


Model No Description

080962-01000 Model 962 Recorder

083210-01000 Model 3210 LabMas ter Por table

083200-01000 Model 3200 LabMaster Professional

099404-30610 Cable (Series FT9000)

099404-30566 Cable (Series FTA9000)



Fastener Testing

Force Washer Transducer for Fastener Testing ApplicationsSeries FT4000 Force Washer Transducers are miniature load cellsdesigned specifically for measuring fastener clamping forces Thedesign provides high stiffness in a small package making these loadcells ideal for static and dynamic measurements on fasteners orstructural test applications where space limitations exist Force washertransducers come in a variety of English and Metric sizes

All transducers are carefully sealed and thoroughly tested prior toshipment Two hardened steel washers are provided with each unit andshould be mounted on both sides of the transducer to minimize anytransmitted rotational effects or spot loading Please refer to theillustration below for more information

Series FT4000 Force Washer Transducers can be used along with rotarytorque or torque-angle torque sensors and a data acquisition instrumentto acquire fastener testing data Model 962 Portable Data Recorder isrecommended If fastener clamp load alone is required Model 920Portable Digital Transducer Instrument can quickly capture and recordthe data

NOTE Fastener Force Washers are not designed for use as high-

accuracy clamp force measurement devices

Hardened Beveled Washer

Test Bolt

Hardened Flat Washer

Fastener Force Sensor


Construction Steel Flexure Aluminum Cover

Output at Rated Capacity 15 mVV Nominal



Hysteresis plusmn50 FS

Zero Offset plusmn50 FS

Excitation Voltage 10 VDC Maximum

Bridge Resistance 350 Ohms

Operating Temperature Range0 to +200 ordmF

-18 to +93 ordmC


One Pair Hardened Grounded Washers Shunt Calibration Resistor amp A2LA Accredited



Connector DB15 Male 42220-001250

Strain Relief 42230-003200

Model 920 Portable Digital Transducer Instrument 080920-01000

Model 962 Portable Data Recorder 080962-01000

English Sizes

Model No Size Inner Diameter Outer Diameter Height Capacity

054103-01252 10 0196 in (50 mm) 0682 in (173 mm) 0255 in (65 mm) 2500 lbf (111 kN)

054104-01502 1 4 inch 0256 in (65 mm) 0674 in (171 mm) 0255 in (65 mm) 5000 lbf (222 kN)


054106-01103 3 8 inch 0381 in (97 mm) 0842 in (213 mm) 0380 in (97 mm) 10 klbf (445 kN)


054108-01203 1 2 inch 0506 in (128 mm) 1111 in 282 mm) 0455 in (116 mm) 20 klbf (890 kN)





054116-01803 1 inch 1006 in (255 mm) 2158 in (548 mm) 0735 in (187 mm) 80 klbf (3556 kN)

Metric Sizes

054206-01203 M6 616 mm (0243 in) 1712 mm (0674 in) 648 mm (0255 in) 20 kN (4496 lbf)


054210-01543 M10 1016 mm (0400 in) 2395 mm (0943 in) 1067 mm (0420 in) 54 kN (12 klbf)











Fastener Testing

Fastener Drive System for Fastener Testing ApplicationsFastener Drive Systems are available in a variety of speed andtorque configurations depending upon the size and type of

fasteners and testing requirements The systems are comprised ofa rugged heavy-duty industrial DC brushless electric motor and adependable servo controller that together provides the precise andaccurate torque and speed that is required for threaded fastenertesting The system can be supplemented with torque multipliers toextend their torque and speed range

Fastener Drive Systems are used in conjunction with RSTechnologiesrsquo Model 3200 LabMaster Professional to providecontrol Model 3200 is an advanced multipurpose system designedto perform automated threaded fastener testing and joint analysisWhen the Fastener Drive System is used with the LabMasterProfessional the unit provides real-time data display as well asprinting plotting and automatic data storage capabilities

A complete test system also includes a rotary torque-angle

transducer a combination tread torque and clamp force transducera text fixture assembly for mounting all components and a printerfor data reports and plots

Basic Fastener Drive System

Model No

Motor Max Speed (RPM) Torque Output

08-CLEC-00MTR 165 150 Nm (111 lbf-ft)

08-CLEC-01MTR 125 285 Nm (210 lbf-ft)

08-CLEC-02MTR 55 450 Nm (332 lbf-ft)

Control Unit

08-CLEC-0CTRL Controller 110 VAC Power


Cable

08-CLEC-0CBLE

Fastener Drive System

Model No Capacities

089200-00524 0 to 614 RPM40 lbf-ft

54 Nm

089200-00526 0 to 250 RPM97 lbf-ft

132 Nm

089200-00528 0 to 127 RPM192 lbf-ft

260 Nm

089400-00606 0 to 192 RPM288 lbf-ft

391 Nm

089600-00621 0 to 102 RPM576 lbf-ft

781 Nm

089800-00631 0 to 102 RPM791 lbf-ft

1073 Nm

089120-01000 0 to 74 RPM1095 lbf-ft

1485 Nm

LabMaster test system drive motors are

programmed for operation using the Lab-master for Windowsreg testing software

Basic Fastener Drive Systems are usedwith Model 962 or Model 3210 recorders

and are controlled by the operator





Fastener Testing

SR1 Bolt Calculation SoftwareA Complete Bolted Joint Design and Analysis package that fits right on yourWindowsreg desktop

SR1 Bolt Calculation Software

SR1 is a Windowsreg-based software program that calculates and chartsdata for high-stress bolted joints Based on the German Standard VDI2230 SR1 enhances the VDI calculation method with the addition ofseveral other factors including temperature gradients thread stripcalculations and M-Alpha and F-Alpha diagrams It can be used for boltedjoints with concentric or eccentric strain and load SR1 uses the calculateddata to produce scale drawings of all components of the bolted joint and agraphic representation of several important graphs and diagrams Thisoutput lets you not only view the assembly from all angles but alsoestimate such important factors as clamp force per degree of rotation boltstretch yield point and several safety factors such as embedment

loosening and thread strip

Who Can Use SR1Anyone involved in theengineering design testmeasurement and control ofthreaded fastener assemblieswill find that the SR1 softwareis a ldquomust haverdquo toolPracticing engineers professors instructors and students will all find thatthe SR1 software is perhaps the best technical guide to engineeringdesigning and analyzing bolted joints With SR1 they can evaluate allprevious designs and with past experience as a guide use this informationto assist in creating more reliable new designs

System Requirements

SR1 will run easily on an IBM-PC compatible computer runningWindowsreg XP or Windowsreg 7

How SR1 is Used

Based on the preliminary input of the amount and type of load its

application and the tightening method SR1 calculates and suggestsdifferent combinations of bolt diameters and strength classesThe following is then required

983150 Define the bolt and nut by selecting from database or directentry

983150 Define the parts that will be clamped together This includesthe dimensions material e-Modulus and permissible surfacepressure for up to ten clamping pieces

983150 Enter the friction coefficients either from the database or asderived from experimental testing The most important frictioncoefficients for thread head seat and seam are available foruse from the integrated SR1 database

983150 Specify the scatter factor of the assembly process Certaintypes of tooling can introduce a greater amount of scatter thanothers

From the above inputs SR1 provides the following outputs

983150 Numerous charts graphs and printouts

983150 Safety Factors such as evaluations for thread stripembedment bolt stretch etc

983150 M-Alpha (torque vs angle) and F-Alpha (clamp force vs angle)diagrams These show torque or clamping force as a functionof angle of turn starting at the elastic origin The location of theelastic origin is important because the tension in the joint isdirectly proportional to the angle of turn from that pointCorrelation of the M-Alpha and F-Alpha diagrams allowsestimations of joint integrity

983150 Load extension diagrams for either assembly or workingstatus These diagrams illustrate the predicted stretch of the

bolt and the compression of the parts being clamped983150 Prints summary reports showing forces loads tightening

moments compliances and safety factors



Fastener Testing

Accessories for Fastener Testing

Fastener Test System Cables

PART NO DESCRIPTION

099404-30610 DB-15P to Bendix 4S Model 962Model 3200 to 4-pin Load Cell 10-ft straight

099404-34011 DB-15P to Bendix 4S Model 962 to 4-pin Load Cell 3-ft straight

099404-30563 DB-15P wScrew Clip to Bendix 10S Model 962Model 3200 to Torque-Angle Transducer 10-ft straight

099504-31843 DB-15P to Bendix 6S Model 962Model 3200 to 6-pin Transducer 10-ft straight

099404-30566 (2) DB-15P to Bendix 10S Model 3200 to Torque-Tension Load Cell 10-ft straight

093210-49585 PT-10P to PT-10S Model 3210 to Torque Angle Transducer 10-ft straight

093210-49586 PT-10P to PT-10S Model 3210 to Torque Tension Load Cell 10-ft straight

093210-49587 PT-10P to PT-4S Model 3210 to 4 Pin Torque Transducer or Load Cell 10-ft straight

Fastener Test System Accessories

PART NO DESCRIPTION

089504-10000 Fastener Test System Printer

099600-30131 Strain Gage Bridge Input Junction Box for Use with Non-Standard Transducers and Load Cells

086000-31837 Precision Strain Gage Calibrator for Field Instrument Calibration

102145-00001 Snap-On X-4 Torque Multiplier (240 ft-lb max input1000 ft-lb max output)

102145-00491 Sweeney 51 Industrial Torque Multiplier wmounting hardware (196 ft-lb max input1000 ft-lb max output)


Fastener Tension amp Fastener Torque-Tension Load Cell Plate Sets

PART NO DESCRIPTION

1000M6-30429 M6 Plate Set


100M10-30431 M10 Plate Set

100M12-30432 M12 Plate Set

100M14-30433 M14 Plate Set

100M16-30434 M16 Plate Set

100M18-30435 M18 Plate Set

100M20-30436 M20 Plate Set

100M22-30438 M22 Plate Set

100M25-30437 M25 Plate Set

100M27-30440 M27 Plate Set

100M30-30443 M30 Plate Set

100008-02000 8 Plate Set

100010-02000 10 Plate Set

100250-02000 frac14-inch Plate Set

100313-02000 516-inch Plate Set

100375-02000 38-inch Plate Set

100438-02000 716-inch Plate Set


100563-02000 916-inch Plate Set





101125-02000 1 18-inch Plate Set

101250-02000 1 frac14-inch Plate Set


Fastener Test System Test Fixtures amp Cart

PART NO DESCRIPTION

109175-30269 Table Top Slide Assembly for 500 Series Drive Motor (Slide for Motor)

109480-30182 Table Top Slide Assembly for 600 Series Drive Motor (Slide for Test Head)

109480-34033 Table Top Dual Slide Assembly

109480-32436 Medium Free-Standing A-Frame Test Stand includes Slide Assembly

109483-32025 Large Free-Standing Test Stand includes S lide Assembly

100135-10000 Portable Tool Cart



The Global Leader in Sensors and InstrumentationFor All Your Applications

Toll-Free in USA 888-258-3222

E-mail saleslarsondaviscom


E-mail infopcbcom


E-mail infomodalshopcom


E-mail imipcbcom

PCBrsquos Line of Fastener Test Products (formerly the RS Technologies product line) includes test systems and threaded fastener

torqueangletension systems ideal for use in the Automotive Aerospace amp Defense Power Generation industries and for product

assembly by manufacturers or processors of threaded fasteners or other companies that use threaded fasteners to assemble their

products For more information please visit wwwpcbcom

Fastener Testing

24350 Indoplex Circle Farmington Hills MI 48335 USA


24-hour SensorLineSM 716-684-0001

Fax 248-888-8266 E-mail ltinfopcbcom

Website wwwpcbcom

ISO 9001 CERTIFIED 983150 A2LA ACCREDITED to ISO 17025

copy 2014 PCB Group Inc In the interest of constant product improvement specifications are subject to change withoutnotice PCB ICP Modally Tuned Spindler Swiveler and TORKDISC are registered trademarks of PCB Group SoundTrackLXT Spark and Blaze are registered trademarks of PCB Piezotronics SensorLine is a service mark of PCB Group All othertrademarks are property of their respective owners





Fastener Testing










Locknut Testing








Fastener Testing











Data Acquisition














Fastener Testing









983150 Transducers


983150 Torque cells







983150










Fastener Testing














Servo Control Card




Analog Input




Excitation 10 VDC

Encoder Input




Excitation 5 VDC

Digital IO

Outputs 7-bits

Inputs 8-bits

Compatibility TTL



Windowsreg


60 GB Hard Drive

CD-ROM Drive

USB 20 Port









Fastener Testing














Product Features

983150 USB Ports









Resolution 21-bit






Angle Input Channel


Excitation 5 VDC


Display


123 x 68 mm


Battery




General


0 to +70 degC

Dimensions

Size ( W x D x H)1012 x 850 x 325 in

2570 x 2159 x 851 mm

Weight60 lb

2700 gm

Mating Connectors


TTLIO DB 25 Pins

USB Port A A Type

USB Port B B Type







Fastener Testing





Specifications

Torque










Compensated

Temperature Range

+70 to +150degF

+21 to +66degC


Range

0 to +200degF


Angle

Magnetic Encoder








(CPR)










1-inch Drive 1000






Model 920 Portable



Cable Assembly 10



Note


Torque Only




















Torque-Angle





















Dimensions (in)

14 inchHex

14 inchSquare



Overall Length 425 323 323 323 413 400 442 433 550 948

Housing Length 230 230 230 230 269 200 242 244 263 462

Housing Height 200 200 200 200 294 363 363 474 488 725

Housing Width 150 150 150 150 250 325 325 388 426 650




Fastener Testing



Series FTA9000

Series FT9000










Note



Model No Capacity

059810-01153 3372 lbf (15 kN)

059810-01253 5620 lbf (25 kN)

059810-01104 22 klbf (100 kN)

059810-01304 67 klbf (300 kN)

059810-01504 112 klbf (500 kN)



059400-01024 15 lbf-ft (20 Nm) 4496 lbf (20 kN)

059500-01044 44 lbf-ft (60 Nm) 8992 lbf (40 kN)

059600-01104 110 lbf-ft (150 Nm) 22 klbf (100 kN)

059625-01304 590 lbf-ft (800 Nm) 67 klbf (300 kN)

059650-01604 1475 lbf-ft (2000 Nm) 135 klbf (600 kN)

059720-01095 2950 lbf-ft (4000 Nm) 202 klbf (900 kN)

059740-01185 5900 lbf-ft (8000 Nm) 405 klbf (1800 kN)






099404-30610 Cable (Series FT9000)




Fastener Testing







Test Bolt













-18 to +93 ordmC









English Sizes













Metric Sizes














Fastener Testing







Model No


08-CLEC-00MTR 165 150 Nm (111 lbf-ft)

08-CLEC-01MTR 125 285 Nm (210 lbf-ft)

08-CLEC-02MTR 55 450 Nm (332 lbf-ft)

Control Unit



Cable

08-CLEC-0CBLE


Model No Capacities

089200-00524 0 to 614 RPM40 lbf-ft

54 Nm

089200-00526 0 to 250 RPM97 lbf-ft

132 Nm

089200-00528 0 to 127 RPM192 lbf-ft

260 Nm

089400-00606 0 to 192 RPM288 lbf-ft

391 Nm

089600-00621 0 to 102 RPM576 lbf-ft

781 Nm

089800-00631 0 to 102 RPM791 lbf-ft

1073 Nm

089120-01000 0 to 74 RPM1095 lbf-ft

1485 Nm









Fastener Testing






System Requirements


How SR1 is Used
















Fastener Testing



PART NO DESCRIPTION










PART NO DESCRIPTION








PART NO DESCRIPTION



100M10-30431 M10 Plate Set

100M12-30432 M12 Plate Set

100M14-30433 M14 Plate Set

100M16-30434 M16 Plate Set

100M18-30435 M18 Plate Set

100M20-30436 M20 Plate Set

100M22-30438 M22 Plate Set

100M25-30437 M25 Plate Set

100M27-30440 M27 Plate Set

100M30-30443 M30 Plate Set

100008-02000 8 Plate Set

100010-02000 10 Plate Set


100313-02000 516-inch Plate Set


100438-02000 716-inch Plate Set


100563-02000 916-inch Plate Set





101125-02000 1 18-inch Plate Set




PART NO DESCRIPTION













E-mail infopcbcom




E-mail imipcbcom





Fastener Testing





Website wwwpcbcom





Fastener Testing











Data Acquisition














Fastener Testing









983150 Transducers


983150 Torque cells







983150










Fastener Testing














Servo Control Card




Analog Input




Excitation 10 VDC

Encoder Input




Excitation 5 VDC

Digital IO

Outputs 7-bits

Inputs 8-bits

Compatibility TTL



Windowsreg


60 GB Hard Drive

CD-ROM Drive

USB 20 Port









Fastener Testing














Product Features

983150 USB Ports









Resolution 21-bit






Angle Input Channel


Excitation 5 VDC


Display


123 x 68 mm


Battery




General


0 to +70 degC

Dimensions

Size ( W x D x H)1012 x 850 x 325 in

2570 x 2159 x 851 mm

Weight60 lb

2700 gm

Mating Connectors


TTLIO DB 25 Pins

USB Port A A Type

USB Port B B Type







Fastener Testing





Specifications

Torque










Compensated

Temperature Range

+70 to +150degF

+21 to +66degC


Range

0 to +200degF


Angle

Magnetic Encoder








(CPR)










1-inch Drive 1000






Model 920 Portable



Cable Assembly 10



Note


Torque Only




















Torque-Angle





















Dimensions (in)

14 inchHex

14 inchSquare



Overall Length 425 323 323 323 413 400 442 433 550 948

Housing Length 230 230 230 230 269 200 242 244 263 462

Housing Height 200 200 200 200 294 363 363 474 488 725

Housing Width 150 150 150 150 250 325 325 388 426 650




Fastener Testing



Series FTA9000

Series FT9000










Note



Model No Capacity

059810-01153 3372 lbf (15 kN)

059810-01253 5620 lbf (25 kN)

059810-01104 22 klbf (100 kN)

059810-01304 67 klbf (300 kN)

059810-01504 112 klbf (500 kN)



059400-01024 15 lbf-ft (20 Nm) 4496 lbf (20 kN)

059500-01044 44 lbf-ft (60 Nm) 8992 lbf (40 kN)

059600-01104 110 lbf-ft (150 Nm) 22 klbf (100 kN)

059625-01304 590 lbf-ft (800 Nm) 67 klbf (300 kN)

059650-01604 1475 lbf-ft (2000 Nm) 135 klbf (600 kN)

059720-01095 2950 lbf-ft (4000 Nm) 202 klbf (900 kN)

059740-01185 5900 lbf-ft (8000 Nm) 405 klbf (1800 kN)






099404-30610 Cable (Series FT9000)




Fastener Testing







Test Bolt













-18 to +93 ordmC









English Sizes













Metric Sizes














Fastener Testing







Model No


08-CLEC-00MTR 165 150 Nm (111 lbf-ft)

08-CLEC-01MTR 125 285 Nm (210 lbf-ft)

08-CLEC-02MTR 55 450 Nm (332 lbf-ft)

Control Unit



Cable

08-CLEC-0CBLE


Model No Capacities

089200-00524 0 to 614 RPM40 lbf-ft

54 Nm

089200-00526 0 to 250 RPM97 lbf-ft

132 Nm

089200-00528 0 to 127 RPM192 lbf-ft

260 Nm

089400-00606 0 to 192 RPM288 lbf-ft

391 Nm

089600-00621 0 to 102 RPM576 lbf-ft

781 Nm

089800-00631 0 to 102 RPM791 lbf-ft

1073 Nm

089120-01000 0 to 74 RPM1095 lbf-ft

1485 Nm









Fastener Testing






System Requirements


How SR1 is Used
















Fastener Testing



PART NO DESCRIPTION










PART NO DESCRIPTION








PART NO DESCRIPTION



100M10-30431 M10 Plate Set

100M12-30432 M12 Plate Set

100M14-30433 M14 Plate Set

100M16-30434 M16 Plate Set

100M18-30435 M18 Plate Set

100M20-30436 M20 Plate Set

100M22-30438 M22 Plate Set

100M25-30437 M25 Plate Set

100M27-30440 M27 Plate Set

100M30-30443 M30 Plate Set

100008-02000 8 Plate Set

100010-02000 10 Plate Set


100313-02000 516-inch Plate Set


100438-02000 716-inch Plate Set


100563-02000 916-inch Plate Set





101125-02000 1 18-inch Plate Set




PART NO DESCRIPTION













E-mail infopcbcom




E-mail imipcbcom





Fastener Testing





Website wwwpcbcom







Fastener Testing









983150 Transducers


983150 Torque cells







983150










Fastener Testing














Servo Control Card




Analog Input




Excitation 10 VDC

Encoder Input




Excitation 5 VDC

Digital IO

Outputs 7-bits

Inputs 8-bits

Compatibility TTL



Windowsreg


60 GB Hard Drive

CD-ROM Drive

USB 20 Port









Fastener Testing














Product Features

983150 USB Ports









Resolution 21-bit






Angle Input Channel


Excitation 5 VDC


Display


123 x 68 mm


Battery




General


0 to +70 degC

Dimensions

Size ( W x D x H)1012 x 850 x 325 in

2570 x 2159 x 851 mm

Weight60 lb

2700 gm

Mating Connectors


TTLIO DB 25 Pins

USB Port A A Type

USB Port B B Type







Fastener Testing





Specifications

Torque










Compensated

Temperature Range

+70 to +150degF

+21 to +66degC


Range

0 to +200degF


Angle

Magnetic Encoder








(CPR)










1-inch Drive 1000






Model 920 Portable



Cable Assembly 10



Note


Torque Only




















Torque-Angle





















Dimensions (in)

14 inchHex

14 inchSquare



Overall Length 425 323 323 323 413 400 442 433 550 948

Housing Length 230 230 230 230 269 200 242 244 263 462

Housing Height 200 200 200 200 294 363 363 474 488 725

Housing Width 150 150 150 150 250 325 325 388 426 650




Fastener Testing



Series FTA9000

Series FT9000










Note



Model No Capacity

059810-01153 3372 lbf (15 kN)

059810-01253 5620 lbf (25 kN)

059810-01104 22 klbf (100 kN)

059810-01304 67 klbf (300 kN)

059810-01504 112 klbf (500 kN)



059400-01024 15 lbf-ft (20 Nm) 4496 lbf (20 kN)

059500-01044 44 lbf-ft (60 Nm) 8992 lbf (40 kN)

059600-01104 110 lbf-ft (150 Nm) 22 klbf (100 kN)

059625-01304 590 lbf-ft (800 Nm) 67 klbf (300 kN)

059650-01604 1475 lbf-ft (2000 Nm) 135 klbf (600 kN)

059720-01095 2950 lbf-ft (4000 Nm) 202 klbf (900 kN)

059740-01185 5900 lbf-ft (8000 Nm) 405 klbf (1800 kN)






099404-30610 Cable (Series FT9000)




Fastener Testing







Test Bolt













-18 to +93 ordmC









English Sizes













Metric Sizes














Fastener Testing







Model No


08-CLEC-00MTR 165 150 Nm (111 lbf-ft)

08-CLEC-01MTR 125 285 Nm (210 lbf-ft)

08-CLEC-02MTR 55 450 Nm (332 lbf-ft)

Control Unit



Cable

08-CLEC-0CBLE


Model No Capacities

089200-00524 0 to 614 RPM40 lbf-ft

54 Nm

089200-00526 0 to 250 RPM97 lbf-ft

132 Nm

089200-00528 0 to 127 RPM192 lbf-ft

260 Nm

089400-00606 0 to 192 RPM288 lbf-ft

391 Nm

089600-00621 0 to 102 RPM576 lbf-ft

781 Nm

089800-00631 0 to 102 RPM791 lbf-ft

1073 Nm

089120-01000 0 to 74 RPM1095 lbf-ft

1485 Nm









Fastener Testing






System Requirements


How SR1 is Used
















Fastener Testing



PART NO DESCRIPTION










PART NO DESCRIPTION








PART NO DESCRIPTION



100M10-30431 M10 Plate Set

100M12-30432 M12 Plate Set

100M14-30433 M14 Plate Set

100M16-30434 M16 Plate Set

100M18-30435 M18 Plate Set

100M20-30436 M20 Plate Set

100M22-30438 M22 Plate Set

100M25-30437 M25 Plate Set

100M27-30440 M27 Plate Set

100M30-30443 M30 Plate Set

100008-02000 8 Plate Set

100010-02000 10 Plate Set


100313-02000 516-inch Plate Set


100438-02000 716-inch Plate Set


100563-02000 916-inch Plate Set





101125-02000 1 18-inch Plate Set




PART NO DESCRIPTION













E-mail infopcbcom




E-mail imipcbcom





Fastener Testing





Website wwwpcbcom





Fastener Testing














Servo Control Card




Analog Input




Excitation 10 VDC

Encoder Input




Excitation 5 VDC

Digital IO

Outputs 7-bits

Inputs 8-bits

Compatibility TTL



Windowsreg


60 GB Hard Drive

CD-ROM Drive

USB 20 Port









Fastener Testing














Product Features

983150 USB Ports









Resolution 21-bit






Angle Input Channel


Excitation 5 VDC


Display


123 x 68 mm


Battery




General


0 to +70 degC

Dimensions

Size ( W x D x H)1012 x 850 x 325 in

2570 x 2159 x 851 mm

Weight60 lb

2700 gm

Mating Connectors


TTLIO DB 25 Pins

USB Port A A Type

USB Port B B Type







Fastener Testing





Specifications

Torque










Compensated

Temperature Range

+70 to +150degF

+21 to +66degC


Range

0 to +200degF


Angle

Magnetic Encoder








(CPR)










1-inch Drive 1000






Model 920 Portable



Cable Assembly 10



Note


Torque Only




















Torque-Angle





















Dimensions (in)

14 inchHex

14 inchSquare



Overall Length 425 323 323 323 413 400 442 433 550 948

Housing Length 230 230 230 230 269 200 242 244 263 462

Housing Height 200 200 200 200 294 363 363 474 488 725

Housing Width 150 150 150 150 250 325 325 388 426 650




Fastener Testing



Series FTA9000

Series FT9000










Note



Model No Capacity

059810-01153 3372 lbf (15 kN)

059810-01253 5620 lbf (25 kN)

059810-01104 22 klbf (100 kN)

059810-01304 67 klbf (300 kN)

059810-01504 112 klbf (500 kN)



059400-01024 15 lbf-ft (20 Nm) 4496 lbf (20 kN)

059500-01044 44 lbf-ft (60 Nm) 8992 lbf (40 kN)

059600-01104 110 lbf-ft (150 Nm) 22 klbf (100 kN)

059625-01304 590 lbf-ft (800 Nm) 67 klbf (300 kN)

059650-01604 1475 lbf-ft (2000 Nm) 135 klbf (600 kN)

059720-01095 2950 lbf-ft (4000 Nm) 202 klbf (900 kN)

059740-01185 5900 lbf-ft (8000 Nm) 405 klbf (1800 kN)






099404-30610 Cable (Series FT9000)




Fastener Testing







Test Bolt













-18 to +93 ordmC









English Sizes













Metric Sizes














Fastener Testing







Model No


08-CLEC-00MTR 165 150 Nm (111 lbf-ft)

08-CLEC-01MTR 125 285 Nm (210 lbf-ft)

08-CLEC-02MTR 55 450 Nm (332 lbf-ft)

Control Unit



Cable

08-CLEC-0CBLE


Model No Capacities

089200-00524 0 to 614 RPM40 lbf-ft

54 Nm

089200-00526 0 to 250 RPM97 lbf-ft

132 Nm

089200-00528 0 to 127 RPM192 lbf-ft

260 Nm

089400-00606 0 to 192 RPM288 lbf-ft

391 Nm

089600-00621 0 to 102 RPM576 lbf-ft

781 Nm

089800-00631 0 to 102 RPM791 lbf-ft

1073 Nm

089120-01000 0 to 74 RPM1095 lbf-ft

1485 Nm









Fastener Testing






System Requirements


How SR1 is Used
















Fastener Testing



PART NO DESCRIPTION










PART NO DESCRIPTION








PART NO DESCRIPTION



100M10-30431 M10 Plate Set

100M12-30432 M12 Plate Set

100M14-30433 M14 Plate Set

100M16-30434 M16 Plate Set

100M18-30435 M18 Plate Set

100M20-30436 M20 Plate Set

100M22-30438 M22 Plate Set

100M25-30437 M25 Plate Set

100M27-30440 M27 Plate Set

100M30-30443 M30 Plate Set

100008-02000 8 Plate Set

100010-02000 10 Plate Set


100313-02000 516-inch Plate Set


100438-02000 716-inch Plate Set


100563-02000 916-inch Plate Set





101125-02000 1 18-inch Plate Set




PART NO DESCRIPTION













E-mail infopcbcom




E-mail imipcbcom





Fastener Testing





Website wwwpcbcom





Fastener Testing














Product Features

983150 USB Ports









Resolution 21-bit






Angle Input Channel


Excitation 5 VDC


Display


123 x 68 mm


Battery




General


0 to +70 degC

Dimensions

Size ( W x D x H)1012 x 850 x 325 in

2570 x 2159 x 851 mm

Weight60 lb

2700 gm

Mating Connectors


TTLIO DB 25 Pins

USB Port A A Type

USB Port B B Type







Fastener Testing





Specifications

Torque










Compensated

Temperature Range

+70 to +150degF

+21 to +66degC


Range

0 to +200degF


Angle

Magnetic Encoder








(CPR)










1-inch Drive 1000






Model 920 Portable



Cable Assembly 10



Note


Torque Only




















Torque-Angle





















Dimensions (in)

14 inchHex

14 inchSquare



Overall Length 425 323 323 323 413 400 442 433 550 948

Housing Length 230 230 230 230 269 200 242 244 263 462

Housing Height 200 200 200 200 294 363 363 474 488 725

Housing Width 150 150 150 150 250 325 325 388 426 650




Fastener Testing



Series FTA9000

Series FT9000










Note



Model No Capacity

059810-01153 3372 lbf (15 kN)

059810-01253 5620 lbf (25 kN)

059810-01104 22 klbf (100 kN)

059810-01304 67 klbf (300 kN)

059810-01504 112 klbf (500 kN)



059400-01024 15 lbf-ft (20 Nm) 4496 lbf (20 kN)

059500-01044 44 lbf-ft (60 Nm) 8992 lbf (40 kN)

059600-01104 110 lbf-ft (150 Nm) 22 klbf (100 kN)

059625-01304 590 lbf-ft (800 Nm) 67 klbf (300 kN)

059650-01604 1475 lbf-ft (2000 Nm) 135 klbf (600 kN)

059720-01095 2950 lbf-ft (4000 Nm) 202 klbf (900 kN)

059740-01185 5900 lbf-ft (8000 Nm) 405 klbf (1800 kN)






099404-30610 Cable (Series FT9000)




Fastener Testing







Test Bolt













-18 to +93 ordmC









English Sizes













Metric Sizes














Fastener Testing







Model No


08-CLEC-00MTR 165 150 Nm (111 lbf-ft)

08-CLEC-01MTR 125 285 Nm (210 lbf-ft)

08-CLEC-02MTR 55 450 Nm (332 lbf-ft)

Control Unit



Cable

08-CLEC-0CBLE


Model No Capacities

089200-00524 0 to 614 RPM40 lbf-ft

54 Nm

089200-00526 0 to 250 RPM97 lbf-ft

132 Nm

089200-00528 0 to 127 RPM192 lbf-ft

260 Nm

089400-00606 0 to 192 RPM288 lbf-ft

391 Nm

089600-00621 0 to 102 RPM576 lbf-ft

781 Nm

089800-00631 0 to 102 RPM791 lbf-ft

1073 Nm

089120-01000 0 to 74 RPM1095 lbf-ft

1485 Nm









Fastener Testing






System Requirements


How SR1 is Used
















Fastener Testing



PART NO DESCRIPTION










PART NO DESCRIPTION








PART NO DESCRIPTION



100M10-30431 M10 Plate Set

100M12-30432 M12 Plate Set

100M14-30433 M14 Plate Set

100M16-30434 M16 Plate Set

100M18-30435 M18 Plate Set

100M20-30436 M20 Plate Set

100M22-30438 M22 Plate Set

100M25-30437 M25 Plate Set

100M27-30440 M27 Plate Set

100M30-30443 M30 Plate Set

100008-02000 8 Plate Set

100010-02000 10 Plate Set


100313-02000 516-inch Plate Set


100438-02000 716-inch Plate Set


100563-02000 916-inch Plate Set





101125-02000 1 18-inch Plate Set




PART NO DESCRIPTION













E-mail infopcbcom




E-mail imipcbcom





Fastener Testing





Website wwwpcbcom





Fastener Testing





Specifications

Torque










Compensated

Temperature Range

+70 to +150degF

+21 to +66degC


Range

0 to +200degF


Angle

Magnetic Encoder








(CPR)










1-inch Drive 1000






Model 920 Portable



Cable Assembly 10



Note


Torque Only




















Torque-Angle





















Dimensions (in)

14 inchHex

14 inchSquare



Overall Length 425 323 323 323 413 400 442 433 550 948

Housing Length 230 230 230 230 269 200 242 244 263 462

Housing Height 200 200 200 200 294 363 363 474 488 725

Housing Width 150 150 150 150 250 325 325 388 426 650




Fastener Testing



Series FTA9000

Series FT9000










Note



Model No Capacity

059810-01153 3372 lbf (15 kN)

059810-01253 5620 lbf (25 kN)

059810-01104 22 klbf (100 kN)

059810-01304 67 klbf (300 kN)

059810-01504 112 klbf (500 kN)



059400-01024 15 lbf-ft (20 Nm) 4496 lbf (20 kN)

059500-01044 44 lbf-ft (60 Nm) 8992 lbf (40 kN)

059600-01104 110 lbf-ft (150 Nm) 22 klbf (100 kN)

059625-01304 590 lbf-ft (800 Nm) 67 klbf (300 kN)

059650-01604 1475 lbf-ft (2000 Nm) 135 klbf (600 kN)

059720-01095 2950 lbf-ft (4000 Nm) 202 klbf (900 kN)

059740-01185 5900 lbf-ft (8000 Nm) 405 klbf (1800 kN)






099404-30610 Cable (Series FT9000)




Fastener Testing







Test Bolt













-18 to +93 ordmC









English Sizes













Metric Sizes














Fastener Testing







Model No


08-CLEC-00MTR 165 150 Nm (111 lbf-ft)

08-CLEC-01MTR 125 285 Nm (210 lbf-ft)

08-CLEC-02MTR 55 450 Nm (332 lbf-ft)

Control Unit



Cable

08-CLEC-0CBLE


Model No Capacities

089200-00524 0 to 614 RPM40 lbf-ft

54 Nm

089200-00526 0 to 250 RPM97 lbf-ft

132 Nm

089200-00528 0 to 127 RPM192 lbf-ft

260 Nm

089400-00606 0 to 192 RPM288 lbf-ft

391 Nm

089600-00621 0 to 102 RPM576 lbf-ft

781 Nm

089800-00631 0 to 102 RPM791 lbf-ft

1073 Nm

089120-01000 0 to 74 RPM1095 lbf-ft

1485 Nm









Fastener Testing






System Requirements


How SR1 is Used
















Fastener Testing



PART NO DESCRIPTION










PART NO DESCRIPTION








PART NO DESCRIPTION



100M10-30431 M10 Plate Set

100M12-30432 M12 Plate Set

100M14-30433 M14 Plate Set

100M16-30434 M16 Plate Set

100M18-30435 M18 Plate Set

100M20-30436 M20 Plate Set

100M22-30438 M22 Plate Set

100M25-30437 M25 Plate Set

100M27-30440 M27 Plate Set

100M30-30443 M30 Plate Set

100008-02000 8 Plate Set

100010-02000 10 Plate Set


100313-02000 516-inch Plate Set


100438-02000 716-inch Plate Set


100563-02000 916-inch Plate Set





101125-02000 1 18-inch Plate Set




PART NO DESCRIPTION













E-mail infopcbcom




E-mail imipcbcom





Fastener Testing





Website wwwpcbcom





Fastener Testing



Series FTA9000

Series FT9000










Note



Model No Capacity

059810-01153 3372 lbf (15 kN)

059810-01253 5620 lbf (25 kN)

059810-01104 22 klbf (100 kN)

059810-01304 67 klbf (300 kN)

059810-01504 112 klbf (500 kN)



059400-01024 15 lbf-ft (20 Nm) 4496 lbf (20 kN)

059500-01044 44 lbf-ft (60 Nm) 8992 lbf (40 kN)

059600-01104 110 lbf-ft (150 Nm) 22 klbf (100 kN)

059625-01304 590 lbf-ft (800 Nm) 67 klbf (300 kN)

059650-01604 1475 lbf-ft (2000 Nm) 135 klbf (600 kN)

059720-01095 2950 lbf-ft (4000 Nm) 202 klbf (900 kN)

059740-01185 5900 lbf-ft (8000 Nm) 405 klbf (1800 kN)






099404-30610 Cable (Series FT9000)




Fastener Testing







Test Bolt













-18 to +93 ordmC









English Sizes













Metric Sizes














Fastener Testing







Model No


08-CLEC-00MTR 165 150 Nm (111 lbf-ft)

08-CLEC-01MTR 125 285 Nm (210 lbf-ft)

08-CLEC-02MTR 55 450 Nm (332 lbf-ft)

Control Unit



Cable

08-CLEC-0CBLE


Model No Capacities

089200-00524 0 to 614 RPM40 lbf-ft

54 Nm

089200-00526 0 to 250 RPM97 lbf-ft

132 Nm

089200-00528 0 to 127 RPM192 lbf-ft

260 Nm

089400-00606 0 to 192 RPM288 lbf-ft

391 Nm

089600-00621 0 to 102 RPM576 lbf-ft

781 Nm

089800-00631 0 to 102 RPM791 lbf-ft

1073 Nm

089120-01000 0 to 74 RPM1095 lbf-ft

1485 Nm









Fastener Testing






System Requirements


How SR1 is Used
















Fastener Testing



PART NO DESCRIPTION










PART NO DESCRIPTION








PART NO DESCRIPTION



100M10-30431 M10 Plate Set

100M12-30432 M12 Plate Set

100M14-30433 M14 Plate Set

100M16-30434 M16 Plate Set

100M18-30435 M18 Plate Set

100M20-30436 M20 Plate Set

100M22-30438 M22 Plate Set

100M25-30437 M25 Plate Set

100M27-30440 M27 Plate Set

100M30-30443 M30 Plate Set

100008-02000 8 Plate Set

100010-02000 10 Plate Set


100313-02000 516-inch Plate Set


100438-02000 716-inch Plate Set


100563-02000 916-inch Plate Set





101125-02000 1 18-inch Plate Set




PART NO DESCRIPTION













E-mail infopcbcom




E-mail imipcbcom





Fastener Testing





Website wwwpcbcom





Fastener Testing







Test Bolt













-18 to +93 ordmC









English Sizes













Metric Sizes














Fastener Testing







Model No


08-CLEC-00MTR 165 150 Nm (111 lbf-ft)

08-CLEC-01MTR 125 285 Nm (210 lbf-ft)

08-CLEC-02MTR 55 450 Nm (332 lbf-ft)

Control Unit



Cable

08-CLEC-0CBLE


Model No Capacities

089200-00524 0 to 614 RPM40 lbf-ft

54 Nm

089200-00526 0 to 250 RPM97 lbf-ft

132 Nm

089200-00528 0 to 127 RPM192 lbf-ft

260 Nm

089400-00606 0 to 192 RPM288 lbf-ft

391 Nm

089600-00621 0 to 102 RPM576 lbf-ft

781 Nm

089800-00631 0 to 102 RPM791 lbf-ft

1073 Nm

089120-01000 0 to 74 RPM1095 lbf-ft

1485 Nm









Fastener Testing






System Requirements


How SR1 is Used
















Fastener Testing



PART NO DESCRIPTION










PART NO DESCRIPTION








PART NO DESCRIPTION



100M10-30431 M10 Plate Set

100M12-30432 M12 Plate Set

100M14-30433 M14 Plate Set

100M16-30434 M16 Plate Set

100M18-30435 M18 Plate Set

100M20-30436 M20 Plate Set

100M22-30438 M22 Plate Set

100M25-30437 M25 Plate Set

100M27-30440 M27 Plate Set

100M30-30443 M30 Plate Set

100008-02000 8 Plate Set

100010-02000 10 Plate Set


100313-02000 516-inch Plate Set


100438-02000 716-inch Plate Set


100563-02000 916-inch Plate Set





101125-02000 1 18-inch Plate Set




PART NO DESCRIPTION













E-mail infopcbcom




E-mail imipcbcom





Fastener Testing





Website wwwpcbcom





Fastener Testing







Model No


08-CLEC-00MTR 165 150 Nm (111 lbf-ft)

08-CLEC-01MTR 125 285 Nm (210 lbf-ft)

08-CLEC-02MTR 55 450 Nm (332 lbf-ft)

Control Unit



Cable

08-CLEC-0CBLE


Model No Capacities

089200-00524 0 to 614 RPM40 lbf-ft

54 Nm

089200-00526 0 to 250 RPM97 lbf-ft

132 Nm

089200-00528 0 to 127 RPM192 lbf-ft

260 Nm

089400-00606 0 to 192 RPM288 lbf-ft

391 Nm

089600-00621 0 to 102 RPM576 lbf-ft

781 Nm

089800-00631 0 to 102 RPM791 lbf-ft

1073 Nm

089120-01000 0 to 74 RPM1095 lbf-ft

1485 Nm









Fastener Testing






System Requirements


How SR1 is Used
















Fastener Testing



PART NO DESCRIPTION










PART NO DESCRIPTION








PART NO DESCRIPTION



100M10-30431 M10 Plate Set

100M12-30432 M12 Plate Set

100M14-30433 M14 Plate Set

100M16-30434 M16 Plate Set

100M18-30435 M18 Plate Set

100M20-30436 M20 Plate Set

100M22-30438 M22 Plate Set

100M25-30437 M25 Plate Set

100M27-30440 M27 Plate Set

100M30-30443 M30 Plate Set

100008-02000 8 Plate Set

100010-02000 10 Plate Set


100313-02000 516-inch Plate Set


100438-02000 716-inch Plate Set


100563-02000 916-inch Plate Set





101125-02000 1 18-inch Plate Set




PART NO DESCRIPTION













E-mail infopcbcom




E-mail imipcbcom





Fastener Testing





Website wwwpcbcom







Fastener Testing






System Requirements


How SR1 is Used
















Fastener Testing



PART NO DESCRIPTION










PART NO DESCRIPTION








PART NO DESCRIPTION



100M10-30431 M10 Plate Set

100M12-30432 M12 Plate Set

100M14-30433 M14 Plate Set

100M16-30434 M16 Plate Set

100M18-30435 M18 Plate Set

100M20-30436 M20 Plate Set

100M22-30438 M22 Plate Set

100M25-30437 M25 Plate Set

100M27-30440 M27 Plate Set

100M30-30443 M30 Plate Set

100008-02000 8 Plate Set

100010-02000 10 Plate Set


100313-02000 516-inch Plate Set


100438-02000 716-inch Plate Set


100563-02000 916-inch Plate Set





101125-02000 1 18-inch Plate Set




PART NO DESCRIPTION













E-mail infopcbcom




E-mail imipcbcom





Fastener Testing





Website wwwpcbcom





Fastener Testing



PART NO DESCRIPTION










PART NO DESCRIPTION








PART NO DESCRIPTION



100M10-30431 M10 Plate Set

100M12-30432 M12 Plate Set

100M14-30433 M14 Plate Set

100M16-30434 M16 Plate Set

100M18-30435 M18 Plate Set

100M20-30436 M20 Plate Set

100M22-30438 M22 Plate Set

100M25-30437 M25 Plate Set

100M27-30440 M27 Plate Set

100M30-30443 M30 Plate Set

100008-02000 8 Plate Set

100010-02000 10 Plate Set


100313-02000 516-inch Plate Set


100438-02000 716-inch Plate Set


100563-02000 916-inch Plate Set





101125-02000 1 18-inch Plate Set




PART NO DESCRIPTION













E-mail infopcbcom




E-mail imipcbcom





Fastener Testing





Website wwwpcbcom









E-mail infopcbcom




E-mail imipcbcom





Fastener Testing





Website wwwpcbcom



rs fast testing lowres

Documents