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Rottler MultiPoint DiamondHoning System

Automatic Pressure/Load ControlThe HP6A control was specifically designed to correctly maintain honingstone to cylinder wall pressure/load for diamond finishing. Diamondstones are capable of exerting excessive load which results in poorfinish and geometry. The HP6A control automatically senses andcontrols load to assure light loads during finishing for accurate geometry.

Correct Hone HeadDiamond abrasives do not break down like vitrified stones and requirevery precise, heavy duty, rigid hone heads. The Rottler Precision HoneHead was designed and is manufactured to exact tolerances. Eachstone holder set is designed to operate within a 5/16" (8mm) range,which is the recommended diameter range of a diamond stone set.

The process has been developed and proven after years of in-houseand in-field experience. Rottler now leads the industry with moreinstallations of diamond honing systems for engine cylinder finishingthan any other company worldwide.

8 cfm at 100 PSI (6 Bar)

208/240 Volt Single Phase 50/60 Hz

1/15 HP 208/240 VoltSingle Phase 50/60 Hz

76” (1930mm)

60” (1524mm)

60” (1524mm)

2300 lbs. (1045 kg)

67” deep x 77” wide x 82” high(1702 x 1956 x 2083mm)

2.25” to 9.6” Diameter(57.1mm to 244mm)

13” (330mm) Maximum Length ofCylinder 17” (432mm)

Infinitely Variable

Air Hydraulic

2 HP Drive system

75-285 RPM variable

72” x 72” (1829mm x 1829mm)

RAL9002 (Grey White)

Today’s Boring Finish Standardsare becoming more DemandingGraphical representation of the cylinderfinish, such as that displayed on an Abbott-Firestone Curve, provide a qualitativeanalysis of the characteristics of the surfacefinish. The Rk family of parameters directlyanalyzes the surface characteristics over agiven sampling length.

Rottler has made Diamond Honing Technologyaffordable for the Engine Builder

MADE IN U.S.A.

Correct AbrasivesHaving the most widely used diamondsystem in the engine building industryhas allowed Rottler to optimize diamondabrasives for maximum life and correctfinish. Rottler diamond abrasives lastup to two times longer than other lessexpensive brands.

Correct CoolantUsing correct coolant is critical toobtaining the best possible finish.Rottler brand water based coolantshave been developed to workspecifically with Rottler diamondabrasives. New synthetic coolants areenvironmentally friendly whencompared to traditional honing oils.

Today's progressive engine buildermust be responsive to the dynamicchanges in the industry. With the latestpiston ring sealing requirements andthe diverse number of blockconfigurations, the machinist needsthe versatility offered by the RottlerHP6A honing machine. Cylinder finishis becoming more of a science as thedemands continue to grow.

Rottler Manufacturing has led the industry in the application ofdiamond abrasives to the automotive aftermarket. The processwas engineered by experts from many fields to create an entireprocess to bring diamond technology into the hands of theperformance racing, production rebuilder and jobbing shop. Theprocess has proven to be the most economical available, givingconsistent acceptable bore finish. The four main ingredients toa successful process are:

Hone Capacity Optional Range

Power Stroke Length "D"

Stroking Speed

Stroking Drive

Spindle System

Spindle RPM

Floor Space Required

Paint Color Code

Air Requirements

Power Requirements

Coolant System Pump Motor

Machine Height

Machine Width

Machine Depth

Shipping Weight

Specifications

Shipping Dimensions

Rpk

Mr1A1

A2

Mr1 Mr2

Rpk

Rk

Rvk20 40 60 80 100%

Rottler’sDiamondProcess

The Key FeaturesThere are several important features of thenew Rottler HP6A computerized controlwhich account for substantial improvementsin accuracy and productivity.� The digital bore profile display projects

exact profile of the bore during honing.� The computer senses any taper and

automatically dwells or short strokes -automatically correcting the tight area.

� Two stage roughing and finishing cycleallows fast stock removal for roughingand light loads for finishing - forproductive and accurate cycles.

� Infinitely variable hone head RPM allowshigh speeds for roughing and a slowerspeed for finishing giving the desiredcross hatch angle and surface finish.

� The finishing cycle operates much likea "spark out" system where there is verylight stone load resulting in accuratebore geometry and consistant surfacefinish.

� Automatic Plateau Mode holds thestones at a preset load and counts downthe number of strokes so that eachcylinder has the same surface finish.

� Manual buttons are provided for fineadjusting settings during automaticcycles and R&D.

The new Rottler HP6A control is the result of feed back from themarket place of what is required and development by our team oftechnical and electronic experts. The new control is easy to understandand simple to use. The control handles a wide variety of precisionbore finishing work - from automotive and diesel blocks to motorcycle,outboard marine, snowmobile, airplane, and industrial applications.

Bore Profile DisplayStrokes perMinute Display

Roughing/FinishLoad Display

ManualFeed Button

Inc. + Button(increases roughor finish load display)Dec. – Button(decreases roughor finish load display)EmergencyStop Button

Shut Off DelayCoolant Pump Button

Stroke ButtonSpindle Start/Stop Button

Auto Feed ButtonStarts Auto Cycle

Short Stroke/Dwell Button

Hone HeadRPM Knob

Automatic Controls

On/Off Switch for Final RPM

Cylinder Honing Technology

The Rottler cylinder hone employs the latest technologyavailable for today’s engine builder. The innovative controlpanel makes honing easier and more accurate than everbefore. Rottler Manufacturing continues a lasting tradition ofintroducing state of the art machine shop equipment to theengine builder. Quality, service, and technical support is builtinto every Rottler machine.

The bottom line is greater control and efficiency withincreased profits for today’s machine shop.

Digital DisplayThe newest concept for cylinder finishing. The convenient, easyto read digital bore profile display allows you to visualize thegeometry of the bore while honing.

Simple Stroke SettingThe HP6A has simple stroke length setting features. The lower stop can be adjusted while the machine is in operation to maximize stroking for blind hole honing.

Two Stage Auto CycleThe HP6A features a programmable roughing and finish cycle.This gives you greater control, allowing you to aggressivelyremove material in the roughing cycle. Then switching to thefinish cycle with a lighter stone pressure to finish the cylinderautomatically.

Fast SetupBoth versatility and large capacity cometogether with the standard combinationfixture. Securing blocks as well as singlecylinders has never been easier.

Filtration SystemWith increased coolant capacity to 50gallons and a strong magnetic filter system,the coolant stays cleaner and cooler. Anoptional coolant tank is available for a totalof 100 gallons. Performance builders canuse the optional two stage micron filtersystem to remove all contaminants fromthe honing fluid.

Rugged Design,Solid ConstructionLarger, heavy duty base increases thecapacity of the machine and ensures alifetime of rigidity and accuracy.

Profits for the Machine ShopTurn difficult jobs into dollars with Rottler’s new HP6A.Whether removing material or finishing the cylinder, theHP6A makes money fast.

Superior ControlDwell anywhere in the cylinder to work out tight spots. Any positionfrom top to bottom can be worked without raising or lowering theworkpiece.

Automatic Plateau Finish CycleThe HP6A computer has a program specifically for Plateau Finishingof cylinders. By counting the number of strokes with a light stonepressure, this automatic cycle guarantees the same exact finishhole after hole, block after block.

Tooling for Tomorrow’s StandardsUnmatched, proven performance is displayed by the superioraccuracy of Rottler’s precision hone head. There is no other systemthat matches this in terms of flexibility and accuracy.

Only automotive cylinderhoning machine on themarket with AutomaticPressure Control!

Water Based CoolantWater based coolant can be used with Rottlerdiamond honing stones, greatly reducing heatbuild up in the block during honing. Cost issubstantially reduced over honing oils and blockcleaning is almost eliminated. Disposal of usedcoolant is simplified as the water can beevaporated leaving only minimal condensedsludge for disposal – environmentally friendly.

A must for diamond cylinder honing. Allows for faster honing withoutbore distortion. Program the desired roughing and finishing loadsand walk away! Without automatic pressure control machine willcontinue to build pressure on cylinder walls when honing withdiamonds causing bore distortion. The Rottler system controls stonepressure on cylinder walls thus reducing bore distortion anddecreasing honing time.

TheAutomaticHP6A

The HP6A controlpanel utilizespushbutton controlsand a digital boreprofile display.

Honing Range with Rottler Multi PointCutting Action Diamond Abrasives

2.25” to 9.6” (57mm to 244mm)

Rottler's HP6A offers versatility to hone Alusil, Lokasil orSilitec cylinders with special stones available from Rottler.These new materials are becoming quite common in manyof the models of BMW, Mercendez, Porsche, and Audi. Noneed to change to oil like other processes. The Rottler processuses water base coolant saving you hours of change overtime.

The ROTTLER Precision Hone Heads were developedto create a universal system capable of high precisionwith the flexibility to accommodate a bore diameterrange of 2.25" (57mm) to 9.6" (244mm). The ROTTLERPrecision Hone Heads will accommodate diamond,vitrified, cork and brush abrasives, allowing forunmatched flexibility to customize your finish to thepiston rings exact requirement. Exotic materials likenickasil, alusil, etc, can be honed with specialabrasives. Abrasives are held in the stone holderswith a clamping system and stone holder assembliesare easily and quickly interchangeable in the honehead to cover different diameter ranges or surfacefinish requirements. Using coarse, aggressive stones,bores can be quickly enlarged eliminating the needfor a boring machine for next oversize cylinder bores.ROTTLER abrasives are available in many differentgrit sizes and lengths to give perfect surface finish forall kinds of materials and cylinders, from tiny twostroke motorcycles with blind holes to huge CAT 3516liners.

The diamond particles are imbedded in hard bronzematerial so the diamonds stones actually work as rigidguides shoes supporting the hone head. The PrecisionHone Head feed out system controls stock removalto .0002" (.005mm) per increment.

ROTTLER also offer a wide variety of honing toolsand accessories to easily size and finish bores in extralarge, heavy or odd-shaped workpieces.

Precision Hone Head

Rottler HeavyDuty Precision

DiamondHone Heads

Independent testing from Micromatic Textron established CIRCULARITY AND CYLINDRICITY MEASURMENTSUNDER 10 MICRON WITH THE ROTTLER EXCLUSIVE MULTI POINT DIAMOND HONE HEAD.

The Rottler HP6A has a large coolant cabinet capable ofhoning large in-line diesel blocks up to 53” (1.35m) long.Optional quick clamp handles hold various cylinders andblocks for honing.

Liners and cylinders are easily clamped using ROTTLER'soptional liner clamping system #514-7B. Holds liners up tothe CAT 3516 and loose cylinders such as Deutz and Porsche.Benefit from the lucrative liner honing market.

Marine Outboard, Snowmobile, Motorcycle and other similarcylinders can be easily mounted and rolled over for precisionblind hole honing.

Versatility

The ROTTLER combination Roll Over Fixture providesexceptionally fast set up and block roll over is simple for VBlocks 15°, 30°, 45°. A bar thru the main line firmly holdsthe block on the cradle for rigid honing.

New Extra Large Hone Head has 6" (150mm) long diamondstone holders and is able to hone cylinders up to 9.6" (244mm)diameter and 17" (430mm) long.

Special Liner Honing Fixture allows multiple liners to beclamped and honed at the same time, shown here with 3CAT 3500 liners.

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Represented by:

Note: Part numbers in bold print are recommended optional equipment and tooling toHone 2.75”-5.0” diameter (69.85mm - 127mm).

Part Number Description514-4-71C Synthetic coolant (for use with diamond stones)

5 gal pail (mix 20:1)514-4-71D Coolant refractor (for measuring hone coolant ratio)514-7-66D Filter paper for standard coolant system

(minimum order of 25 or more)514-3-68W External 45 gal coolant tank system with magnetic separation514-2-39S Cartridge Filtering system (includes (1) 10 micron and

(1) 20 micron filter)514-2-39P Filter Cartridge 10 micron (replacement filter for 514-2-39S)

for synthetic coolant only514-2-39Q Filter Cartridge 20 micron (replacement filter for 514-2-39S)

for synthetic coolant only514-2-39Z Filter Cartridge 150 micron (replacement filter for 514-2-39S

for oil base coolant only)514-7-14A Small Main Line Diameter Clamp Bar514-6-58 Detroit V-71 Fixture502-1-30 Clamp Arm Assembly, Set of 2502-1-15C 1-1/4" x 3" Parallels (31.75 X 76.2mm)514-7B Universal cylinder liner honing fixture502-3-23M Adapter Frame for Outboard Marine Fixtures. (Customer must

choose outboard marine fixtures required from list below.)502-3-23 Outboard Marine Fixture V4/V6 Evinrude, Johnson & Mercury502-3-23C Outboard Marine Fixture, 76 Degree Yamaha V6201 Mitutoyo Surface Tester Surftest 201514-8-27 Stone Depth Scale and Holder Assembly (inch)514-8-27F Stone Depth Scale and Holder Assembly (metric)Hone Heads and Stone Holders514-9B Rottler Precision Heavy Duty Hone Head Assembly

2.75" - 5.0" Diameter (69.85 - 127.00mm) Std. (6.8" opt.)(172.72mm) Includes 9 sets stone holders to cover 2.75"to 5" diameter range (69.86 to 127.00mm). Order multiplestone holder sets if multiple grits

514-9 Rottler Precision Heavy Duty Hone Head Assembly3.5" - 4.32" Diameter (88.90 - 109.73mm) Includes 3 setsstone holders to cover 3.5 to 4.32" diameter Range(88.90 - 109.73mm). Order multiple stone holder sets ifmultiple grits are used for same diameters

514-9A Rottler Precision Heavy Duty Hone Head Assembly without stoneholders and sleeves

514-9-4A Sleeve assembly, 2.75" - 3.56" (69.85 - 90.42mm)514-9-6J Stone holder, 2.75 to 3.06 (69.85 - 77.24mm), set of 4514-9-6A Stone holder, 3.000 to 3.312 (76.2 to 82.125mm), set of 4514-9-6B Stone holder, 3.250 to 3.562 (82.55 to 90.475mm), set of 4514-9-4B Sleeve assembly, 3.50" - 4.32" (88.90 - 109.728mm)514-9-6C Stone holder, 3.500 to 3.812 (88.90 - 95.25mm) set of 4514-9-6D Stone holder, 3.750 to 4.062 (95.25 - 103.18mm) set of 4514-9-6E Stone holder, 4.000 to 4.312 (101.60 - 109.53mm) set of 4514-9-4C Sleeve assembly, 4.25" - 5.82" (107.95 - 147.828mm)514-9-6F Stone holder, 4.250 to 4.562 (107.95 to 115.875), set of 4514-9-6G Stone holder, 4.500 to 4.812 (114.30 to 122.225mm, set of 4514-9-6H Stone holder, 4.750 to 5.062 (120.65 to 128.575mm), set of 4514-9-6K Stone Holder 5.0" to 5.32" (127.00 to 135.128mm), set of 4514-9-6L Stone Holder 5.25"-5.56" (133.35 - 141.224mm), set of 4514-9-6M Stone Holder 5.50"-5.82" (139.70 - 147.828mm), set of 4514-9-6N Stone Holder 5.82"-6.06" (147.828 - 153.924mm), set of 4514-9-6P Stone Holder 6.00"-6.32" (152.40 - 160.528mm), set of 4514-9-6Q Stone Holder 6.25"-6.56" (158.75 - 166.624mm), set of 4

Part Number Description514-9-6R Stone Holder 6.50"-6.82" (165.10 - 173.228mm), set of 4

514-10A Rottler Junior Precision Heavy Duty Hone Head Assembly 2.25"-3.0" diameter Standard includes 4 sets stone holders to cover 2.25"-3.0" (57.15 - 76.20mm) diameter range

514-10 Rottler Precision Hone Head Assembly without stoneholders514-10-13A Stone holder, 2.25 to 2.43 (57.15 - 61.72mm), set of 4514-10-13B Stone holder, 2.38 to 2.63 (60.45 - 66.80mm), set of 4514-10-13C Stone holder, 2.58 to 2.83 (65.53 - 71.88mm), set of 4514-10-13D Stone holder, 2.78 to 3.03 (70.61 - 76.96mm), set of 4

Diamond Abrasives514-9-14F Diamond stones, 80 grit, 3" (76mm) long, 90Ra (2.25um), stock

removal .004-.007/min.514-9-14R Diamond stones, 80 grit, 3-1/2" (89mm) long, 90Ra (2.25um),

stock removal .004-.007/min. (.102 - .178mm)514-9-14W Diamond stones, 140/170 grit, 3" (76mm) long,

50-75Ra (1.25-1.875um)514-9-14K Diamond stones, 170/200 grit, 3" (76mm) long,

45-60Ra (1.125-1.5um)514-9-14M Diamond stones, 170/200 grit, 3-1/2" (89mm) long,

45-60Ra (1.125-1.5um)514-9-14J Diamond stones, 270/325 grit, 3" (76mm) long,

35-45Ra (.875-1.125um)514-9-14T Diamond stones, 270/325 grit, 3-1/2" (89mm) long,

35-45Ra (.875-1.125um)514-9-14E Diamond stones, 325/400 grit, 3" (76mm) long,

24-30Ra (.6-.75um)514-9-14Q Diamond stones, 325/400 grit, 3-1/2" (89mm) long,

24-30Ra (.6-.75um)514-9-14X Diamond stones, 325/400 grit, 4" (102mm) long,

24-30Ra (.6-.75um)514-9-14V Diamond stones, 400 grit, 3" (76mm) long,

15-19Ra (.375-.475um)514-9-14C Diamond stones, 500 grit, 3" (76mm) long,

18-22Ra (.45-.55um)514-9-14P Diamond stones, 500 grit, 3-1/2" (89mm) long,

18-22Ra (.45-.55um)514-9-14D Diamond stones, 500 grit, 3" (76mm) long,

18-22Ra (.45-.55um), required for bores under 2.8" diameter (71.12mm)

514-9-14U Diamond stones, 500 grit, 2-1/2" (64mm) long, 18-22Ra (.45-.55um)

514-9-14L Diamond stones, 550 grit, 3" (76mm) long, 15-19Ra (.375-.475um)

514-9-14N Diamond stones, 550 grit, 3-1/2" (89mm) long, 15-19Ra (.375-.475um)

514-9-14G Diamond stones, 600 grit, 3" (76mm) long, 8-12Ra (.2-.3um)514-9-14S Diamond stones, 600 grit, 3-1/2" (89mm) long,

8-12Ra (.2-.3um)514-9-21 Stone, cork bond for polishing514-9-14H Brushes, 320 grit for Plateau Finishing, require one size

smaller stone holders

Honing Alusil, Lokasil and Silitec514-9-21F Silicon paste for use with Silitec, Alusil and Lokasil materials514-9-21 Polish set for use with 514-9-21F silicon paste514-9-18P Special Red Finish Diamonds for final sizing of cylinders514-9-18N Silicon Abrasive Exposing Stones for removing Aluminum on

Alusil and Lokasil materials

Optional Equipment

October 2010

8029 South 200th StreetKent, Washington 98032 USA

+1 253 872 7050

1-800-452-0534