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Rotary Encoders April 2002

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Page 1: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

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Page 2: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

The catalogs for• Angle encoders• Exposed linear encoders• Sealed linear encoders• Position encoders for servo drives• HEIDENHAIN subsequent electronics• are available on request.

Rotary encoders with separate shaft coupling

Rotary encoders with mounted stator coupling

This catalog supersedes all previouseditions, which thereby become invalid.The basis for ordering from HEIDENHAINis the catalog edition valid when thecontract is made.

Standards (ISO, EN, etc.) apply onlywhere explicitly stated in the catalog.

Page 3: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

Contents

Introduction Selection Guide 4

Measuring Standard, Accuracy 6

Photoelectric Scanning 7

Interfaces Incremental � TTL output signals 8

� HTLoutput signals 10

� 1 VPP output signals 12

Absolute Parallel TTL and HTL 14

Serial EnDat 16

Serial PROFIBUS-DP 20

Serial SSI 22

Serial SSI programmable 24

Mounting ERN/ECN/EQN: Rotary encoders with mounted stator coupling 28

ROD/ROC/ROQ: Rotary encoders for separate shaft coupling 29

Explanation of Specifications 30

Specifications Rotary Encoders

with Mounted

Stator Coupling

ERN 1000 series 34

ERN/ECN/EQN 400 series 36

ERN/ECN 100 series 40

Rotary Encoders

for Separate

Shaft Coupling

ROD 1000 series 42

ROD/ROC/ROQ 400 series with synchro flange 44

ROC 415, ROC 417 48

ROD/ROC/ROQ 400 series with clamping flange 50

Accessories Shaft couplings 54

Connectors and Cable, Pin Layout 56

HEIDENHAIN Measuring and Testing Equipment 66

Counter Cards 67

Sales and Service Worldwide 68

Germany 70

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4

Selection Guide

Rotary Encoders Incremental AbsoluteSingleturn

Parallel Serial

Interface � TTL � TTL � HTL � 1 VPP � TTL or� HTL

SSI

Powersupply

5 V 10 to 30 V 10 to 30 V 5 V 5 V or10 to 30 V

5 V or10 to 30 V

with mounted stator coupling

ERN 1000 series ERN 1020100 to 3600 lines

– ERN 1030100 to 3600 lines

ERN 1080100 to 3600 lines

– –

ERN/ECN/EQN 400 series** ERN 420250 to 5000 lines

ERN 460250 to 5000 lines

ERN 430250 to 5000 lines

ERN 4801000 to 5000 lines

– ECN 413Positions/rev:13 bits

ERN/ECN 100 series ERN 1201000 to 5000 lines

– ERN 1301000 to 5000 lines

ERN 1801000 to 5000 lines

– ECN 113Positions/rev:13 bits

for separate shaft coupling

ROD 1000 series ROD 1020100 to 3600 lines

– ROD 1030100 to 3600 lines

ROD 1080100 to 3600 lines

– –

ROD/ROC/ROQ 400 series**

with synchro flangeROD 42650 to 10000 lines

ROD 46650 to 10000 lines

ROD 43650 to 5000 lines

ROD 4861000 to 5000 lines

ROC 409/360

ROC 410

ROC 412Positions/rev:360 Positions/10/12 bits

ROC 410

ROC 412

ROC 413Positions/rev:10/12/13 bits

ROD/ROC/ROQ 400 series**

with clamping flangeROD 42050 to 5000 lines

– ROD 43050 to 5000 lines

ROD 480250 to 5000 lines

– ROC 413Positions/rev:13 bits

* PROFIBUS-DP via gateway**Explosion-proof versions upon request

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5

Intr

od

ucti

on

Multiturn Programmable

Serial Serial

EnDat* SSI EnDat* SSI

5 V 5 V or10 to 30 V

5 V 10 to 30 V

– – – –

ECN 413Positions/rev: 13 bits

EQN 425Positions/rev: 13 bits4096 revolutions

EQN 425Positions/rev: 13 bits4096 revolutions

EQN 425Positions/rev: 13 bits4096 revolutions

ECN 113Positions/rev: 13 bits

– – –

– – – –

ROC 413Positions/rev: 13 bits

ROC 415

ROC 417Positions/rev:15/17 bits

ROQ 425Positions/rev: 13 bits4096 revolutions

ROQ 425Positions/rev: 13 bits4096 revolutions

ROQ 425Positions/rev: 13 bits4096 revolutions

ROC 413Positions/rev: 13 bits

ROQ 425Positions/rev: 13 bits4096 revolutions

ROQ 425Positions/rev: 13 bits4096 revolutions

ROQ 425Positions/rev: 13 bits4096 revolutions

34

36

40

42

44

48

50

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6

The circular graduations of rotary encodersare manufactured with the DIADUR processdeveloped by HEIDENHAIN. It producesa radial grating of opaque chromium lineswith very high edge definition. This highedge definition is a precondition for a highquality of scanning signal.

The glass substrate permits the rotaryencoders to operate at high temperatures— as high as 100 °C (212 °F) on somemodels — without any significant reductionof signal quality.

DIADUR circular graduations form the basisfor the accuracy of HEIDENHAIN rotaryencoders.

The accuracy of rotary encoders is influencedmainly by:• The directional deviation of the radial

grating.• The eccentricity of the graduated disk to

the bearing.• The radial deviation of the bearing.• The error resulting from the connection

with the rotor couplings. On rotaryencoders with stator coupling this errorlies within the system accuracy.

• The interpolation deviation during signalprocessing in the integrated or externalinterpolation and digitizing electronics.

For incremental rotary encoders with linecounts up to 5000:The extreme values of directional deviationat 20 °C ambient temperature and slowspeed (scanning frequency between 1 kHzand 2 kHz) lie within

± [angular seconds]

which equals

± grating periods.

ROD rotary encoders with 6000 to 10000signal periods per revolution have a systemaccuracy of ±12 angular seconds.

Measuring Standard Accuracy

Circular graduations of incremental rotary encoders

The accuracy of the absolute positionvalues from absolute rotary encoders isgiven in the specifications for each model.

For absolute rotary encoders withadditional incremental signals, theaccuracy depends on the line count:

Line count Accuracy

512 ± 60 arc seconds2048 ± 20 arc seconds8192 ± 10 arc seconds

The above accuracy data refer to incrementalmeasuring signals at an ambient temperatureof 20 °C (68 °F) and at slow speed.

Circular graduations of absolute rotary encoders

18° mech. · 3600Line count z

120

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7

HEIDENHAIN rotary encoders operate onthe principle of photoelectrically scanningvery fine gratings.

The measuring standard for incremental

rotary encoders is a graduated glass diskwith a radial grating of lines and gapsforming an incremental track. A secondtrack carries a reference mark.

At a small distance from the rotatinggraduation is a scanning reticle with a gratingin each of four fields, and a fifth field for thereference mark. The four fields on thescanning reticle are phase-shifted to eachother by one quarter of the grating period(= 360°/line count).

All these fields are penetrated by a beamof collimated light produced by a light unitconsisting of an LED and condenser lens.When the graduated disk rotates, itmodulates the beam of light, whoseintensity is sensed by silicon photovoltaiccells.

Signal generation

The photovoltaic cells for the incrementaltrack produce four sinusoidal current signals,phase-shifted from each other by 90° (elec.):I0°, I90°, I180° and I270°. The photovoltaic cellfor the reference mark outputs a signalpeak.

The four sinusoidal signals do not liesymmetrically to the zero line. For this reasonthe photovoltaic cells are connected in apush-pull circuit, producing two 90° phase-shifted output signals I1 and I2 in symmetryto the zero line.

Photoelectric Scanning

The measuring standard for singleturn

encoders is a graduated glass disk withseveral coded tracks. At a short distancefrom the rotating disk surface are one ormore scanning reticles with transparent fieldsfor each of the disk’s coded tracks.

Each scanning reticle masks a beam ofcollimated light produced by a light unitconsisting of an LED and condenser lens.When the graduated disk rotates, itmodulates the beam of light, whose intensityis sensed by silicon photovoltaic cells.

Absolute rotary encoders that also outputincremental signals have four scanningfields above the finest track. The four fieldson the scanning reticle are phase-shiftedrelative to each other by one quarter of thegrating period (grating period = 360° dividedby the line count).

For determining a position within onerevolution, multiturn absolute encoders

function on the same principle as singleturnencoders.

The measuring standard for distinguishingseparate revolutions is a series of permanent-magnet circular graduations connected bygears. The transmission is designed forscanning speeds up to 12000 rpm andtemperatures of –40 °C to 120 °C. Thegraduations are scanned by Hall sensors.

LSB — Least Significant Bit:

In a group of bits representing a number,the bit with the smallest weight by virtue ofits position.MSB — Most Significant Bit:

In a group of bits representing a number,the bit with the greatest weight by virtue ofits position.MSB — Most Significant Bit, inverted:

The inverted signal MSB can be used toreverse the counting direction.

Signal period360 °elec.

Scanning fields

phase shift90°elec.

Light source(LED)

Condenserlens

Scanningreticle

Graduateddisk

Photovoltaiccells

Reference mark

Light source(LED)

Condenserlens

Scanningreticle

Graduateddisk

Photovoltaic cells

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8

Interfaces

Incremental Signals � TTL

Encoders with TTL square-wave outputsignals incorporate circuitry that digitizessinusoidal scanning signals withoutinterpolation, or after 2-fold interpolation.They provide two 90° (elec.) phase-shiftedsquare-wave pulse trains Ua1 and Ua2,

and one reference pulse Ua0, which isgated with the incremental signals. Afault-detection signal � indicates faultconditions such as an interruption in thesupply lines, failure of the light source, etc.It can be used, for example, in automatedproduction to switch off the machine. Theintegrated electronics also generate theinverse signals of all square-wave pulsetrains. The distance between twosuccessive edges of the combined pulsetrains Ua1 and Ua2 after 1-fold, 2-fold or4-fold evaluation is one measuring step.

To ensure reliable operation, the inputcircuitry of the subsequent electronicsmust be designed to detect each edge ofthe square-wave pulse. To prevent countingerrors in the subsequent electronics, theedge separation a must never exceed themaximum possible scanning frequency. Theminimum edge separation a is guaranteedover the entire operating temperaturerange.

ERN 120, ERN 420/460, ERN 1020, ROD 42x, ROD 466, ROD 1020

Output Signals

Incremental signals

Edge separation

Square-wave signals � TTL2 TTLsquare-wave signals Ua1, Ua2 and their inverted signals �, �a � 0.4 µs at scanning frequency of 400 kHza � 0.45 µs at scanning frequency of 300 kHza � 0.8 µs at scanning frequency of 160 kHza � 1.3 µs at scanning frequency of 100 kHz

Ref. mark signal

Pulse widthDelay time

1 square-wave pulse Ua0 and inverted pulse �90° elec. (other widths available on request)|td| � 50 ns

Fault detection

signal

1 square-wave pulse � (improper function = LOW; properfunction: HIGH)

Signal level Differential line driver as per EIA standard RS 422UH � 2.5 V with –IH = 20 mAUL � 0.5 V with IL = 20 mA

Permissible load R � 100 (between associated outputs)|IL| � 20 mA (max. load per output)Cload � 1000 pF with respect to 0 VOutputs protected against short circuit after 0 V

Switching times(10% to 90%)

Rise time t+ � 50 nsFall time t– � 50 ns

Connecting cable

Cable lengthPropagation time

HEIDENHAIN shielded cablePUR [4(2 x 0.14 mm2) + (4 x 0.5 mm2)]Max. 100 m (� max. 50 m) with distributed capacitance 90 pF/m6 ns/m

Edge separation

Signal period360° elec.

Incremental signals

Reference mark

signal

with 1 m cable andrecommended input circuitry

Direction of rotation: Ua1 lags Ua2 with clockwise rotation (viewed from flange side)

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9

Incremental signals

Reference mark

signal

Fault detection

signal

� TTL: Recommended input circuitry

of subsequent electronics

Dimensioning

IC1 = Recommended differential linereceiverAM 26 LS 32MC 3486SN 75 ALS 193

R1 = 4.7 kR2 = 1.8 kZ0 = 120

Cable lengths

TTL square-wave signals can be transmittedto the subsequent electronics over cable upto 100 m (329 ft), provided that the specified5 V ± 10% supply voltage is maintained atthe encoder. The sensor lines enable thesubsequent electronics to measure thevoltage at the encoder and, if required,correct it with a line-drop compensator.

Permissible cable length in relation to output frequencies(- - - TTL specification)

Cab

lele

ng

th[m

]

Output frequency [kHz]

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10

Incremental signals

Reference mark

signal

Edge separation

Signal period360° elec.

Encoders with HTL square-wave outputsignals incorporate circuitry that digitizessinusoidal scanning signals. They providetwo 90° (elec.) phase-shifted square-wave

pulse trains Ua1 and Ua2, and onereference pulse Ua0, which is gated withthe incremental signals. A fault-detection

signal � indicates fault conditions suchas an interruption in the supply lines, failureof the light source, etc. The integratedelectronics also generate the inverse signals

of all square-wave pulse trains (not withERN/ROD 1x30).

The distance between two successive edgesof the combined pulse trains Ua1 and Ua2after 1-fold, 2-fold or 4-fold evaluation isone measuring step.

To ensure reliable operation, the inputcircuitry of the subsequent electronics mustbe designed to detect each edge of thesquare-wave pulse. To prevent countingerrors in the subsequent electronics, theedge separation a must never exceed themaximum possible scanning frequency. Theminimum edge separation a is guaranteedover the entire operating temperaturerange.

ERN 130, ERN 430, ERN 1030, ROD 43x,ROD 1030

Output Signals

Incremental signals

Edge separation

Square-wave signals � HTL2 HTL square-wave signals Ua1 , Ua2 and their inverted signals�, � (ERN/ROD 1x30 without �, �)a � 0.45 µs at scanning frequency of 300 kHza � 0.8 µs at scanning frequency of 160 kHza � 1.3 µs at scanning frequency of 100 kHz

Ref. mark signal

Pulse widthDelay time

1 square-wave pulse Ua0 and inverted pulse �(ERN/ROD 1x30 without �)90° elec. (other widths available on request)|td| � 50 ns with gated reference pulse

Fault detection

signal

1 square-wave pulse � (improper function=LOW; properfunction=HIGH)

Signal level UH � 21 V with –IH = 20 mAUL � 2.8 V with IL = 20 mAwith power supply UP = 24 V, without cable

Permissible load |IL| � 100 mA (max. load per output, except �)Cload � 10 nF with respect to 0 VOutputs protected against short circuit after 0 V (except �)

Switching times(10% to 90%)

Rise time t+ � 200 nsFall time t– � 200 nswith 1 m cable and recommended input circuitry

Connecting cable

Cable lengthPropagation time

HEIDENHAIN shielded cablePUR [4(2 x 0.14 mm2) + (4 x 0.5 mm2)]Max. 300 m (ERN/ROD 1x30 max. 100 m)6 ns/m

Interfaces

Incremental Signals � HTL

Direction of rotation: Ua1 lags Ua2 with clockwise rotation (viewed from flange side)

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11

For cable lengths over 50 m, the corresponding 0 V signal linesmust be connected with 0 V of the subsequent electronics toincrease noise immunity.

� HTL: Recommended input circuitry of subsequent

electronics

ERN 1030

Scanning frequency [kHz]

Cab

lele

ng

th[m

]

Cable lengths

For incremental rotary encoders with HTLsignals, the permissible cable length dependson the scanning frequency and the effectivepower supply. The limit on cable lengthensures the correct switching times andedge steepness of output signals.

Current consumption

The current consumption for rotary encoderswith HTL output signals depends on theoutput frequency and the cable length of thesubsequent electronics. The diagrams atright show typical curves for push-pull signaltransmission with a 12-line HEIDENHAINcable. The maximum current consumptioncan be 50 mA higher.

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Typical current consumption at UP = 24 V

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Typical current consumption at UP = 15 V

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12

Interfaces

Incremental Signals � 1 VPP

The sinusoidal incremental signals A and Bare phase-shifted by 90° and have a signallevel of approx. 1 VPP. The usable componentof the reference mark signal is approx. 0.5 V.Data on signal amplitude apply for UP (seeSpecifications) at the encoder. The signalamplitude decreases with increasingscanning frequency (see Explanation of

Specifications). Sensor lines enable thesubsequent electronics to measure thevoltage at the encoder and, if required, tocorrect it with a line-drop compensator.

ERN 180, ERN 480, ERN 1080, ROD 48x, ROD 1080

Output signals

Incremental signals

Sinusoidal voltage signals � 1 VPP2 sinusoidal signals A and B

Signal level M: 0.8 to 1.2 VPPTypically 1VPP

Asymmetry|P – N| / 2M: 0.065Amplitude ratio MA/MB: 0.8 to 1.25Phase angle |�1 + �2| / 2: 90° ± 10° elec.

Reference mark signal Useable component G: 0.2 to 0.85 VSignal-to-noise ratio E / F: Min. 40 mVZero crossovers K, L: 180° ± 90° elec.

Connecting cable

Cable lengthsPropagation time

HEIDENHAIN cable with shieldingPUR [4(2 × 0.14 mm2) + (4 × 0.5 mm2)]Max. 150 m with distributed capacitance of 90 pF/m6 ns/m

A, B, R measured with an oscilloscope in differential modeDirection of rotation: A lags B with clockwise rotation (viewed from flange side)

Signal period360° elec.

Rated value

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13

� 1 VPP: Recommended input circuitry

of subsequent electronics

Dimensioning

Operational amplifier e.g. RC 4157R1 = 10 k and C1 = 220 pFR2 = 34.8 k and C2 = 10 pFZ0 = 120 UB = ± 15 VU1 approx. U0

–3dB cutoff frequency of circuitry

Approx. 450 kHzApprox. 50 kHz with C1 = 1000 pFApprox. 50 kHz and C2 = 82 pF

Output signals of circuitry

Ua = 3.48 VPP typicalGain 3.48-fold

Signal monitoring

A threshold sensitivity of 250 mVPP is to beprovided for monitoring the output signals.

Incremental signals

Reference mark

signal

Ra < 100 ,typically 24 Ca < 50 pFSum Ia < 1 mAU0 = 2.5 V ± 0.5 V(relative to 0 V of thepower supply)

1 VPP

Cutoff frequency

The cutoff frequency indicates the frequencyat which a certain percentage of the originalsignal amplitude is maintained.

–3dB cutoff frequency: 70% of thesignal amplitude–6dB cutoff frequency: 50% of thesignal amplitude

Recommended measuring step

The recommended measuring step forspeed control results essentially from thesignal period and the quality of the scanningsignals.

Typical curve of the signal amplitude as a function of the scanningfrequency

Scanning frequency

Sig

nalam

plitu

de

[%]

–6dB cutoff frequency

–3dB cutoff frequency

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14

Interfaces

Parallel, TTL and HTL

Parallel data output

For absolute rotary encoders with paralleldata output, each track has a separate data

line. The data are available as output upongeneration of a release signal (exception:with ROC 412, HTL the data is permanentlyavailable). Output signal levels are either HTLcompatible or TTL compatible, dependingon the model.

Three-state function

If two or more ROC absolute rotary encodersare to be connected to one input of thesubsequent electronics, the ROC 409/360,ROC 410, and ROC 412 (TTL) rotary encodersare capable of outputting position valuesupon request through release lines and athree-state function.

Resolutions

Absolute rotary encoders can be usedbelow their rated resolutions. In such casesthe high-resolution tracks are ignored byomitting the corresponding electrical lines.

Data input

except ROC 412 HTLRelease A = LOW: Bit n (LSB) to bit m on the output linesRelease B = LOW: Bit (m–1) to bit 1 (MSB) on output linesRelease A and Release B = LOW: Bit n (LSB) to bit 1 (MSB) in theoutput lines

Signal level TTL-compatible control signals UH: 2 to 5.25 V / UL: 0 to 0.8 VROC 409/410: –IL < 2 mA (CMOS input with 3.9 k against 5 V)ROC 412: –IL < 0.55 mA (CMOS input with 10 k against 5 V)

Data output Data in Gray code or Gray excess code (ROC 409/360)

n parallel output signals

Release A andRelease B

Release ABit n to bit m

Release BBit (m–1) to bit 1

ROC 409/360 Bit 9 to bit 1 Bit 9 (LSB) to bit 3 Bit 2 to bit 1+ bit 1 (MSB)

ROC 410 Bit 10 to bit 1 Bit 10 (LSB) to bit 3 Bit 2 to bit 1+ bit 1 (MSB)

ROC 412 TTL Bit 12 to bit 1 Bit 12 (LSB) to bit 7 Bit 6 to bit 1

ROC 412 HTL Bit 12 to bit 1 (no release required)

Direction of

rotation

Increasing code values with clockwise rotation (viewed from flangeside). When MSB and (RELEASE B) is used instead of MSB, thecode values decrease. (MSB is not available on the ROC 412.)

Connecting cable

Propagation time

HEIDENHAIN cable with shieldingPUR [11(2 x 0.14 mm2)]; distributed capacitance 90 pF/m6 ns/m

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15

Parallel Data in TTL Levels

Parallel data in TTL levels can betransmitted to the subsequent electronicsover distances up to 20 m (66 ft).

TTL: Recommended input circuitry of subsequent electronics

Parallel Data in HTL Levels

Parallel data in HTL levels can betransmitted to the subsequent electronicsover distances up to 100 m (329 ft).

HTL: Recommended input circuitry of subsequent electronics

D: e.g. 1N4448R = 10 k

D1: reverse polarity protectionD2: e.g. 1N4448

TTL signal levels UH � 3.5 V at –IH � 6 mAUL � 0.4 V at IL � 6 mA

Load –IH � 6 mAIL � 6 mACload � 1000 pF

Three-State I < 5 µA at U = 0 to 5.25 V

Switching times Rise time: t+ � 100 nsFall time: t– � 100 ns

HTL signal levels UH � UP–3 V with –IH � 20 mAUL � 2.8 V with IL � 20 mA

Load –IH � 20 mAIL � 20 mACload � 1000 pF

Three-State Only for ROC 409 (HTL) and ROC 410 (HTL):I < 5 µA at U = 0 to 5.25 V

Switching times Rise time: t+ � 300 nsFall time: t– � 300 ns

Short-circuit

stability

Short circuit of all outputs at room temperature permissible

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16

Interfaces

Serial 2.1

As a bidirectional interface, the EnDat(Encoder Data) interface for absoluteencoders is capable of outputting absolute

position values as well as requesting orupdating information stored in the encoder.Thanks to the serial data transmission,

only four signal lines are required. Thetype of transmission (i.e., whether positionvalues or parameters) is selected throughmode commands transmitted from thesubsequent electronics to the encoder.Data is transmitted in synchronism witha CLOCK signal from the subsequentelectronics.

Advantages of the EnDat Interface

• One interface for all absolute encoders,whereby the subsequent electronics canautomatically distinguish between EnDatand SSI.

• Complementary output of incremental

signals (optional use for high speedcontrol loops).

• Automatic self-configuration duringencoder installation, since all informationrequired by the subsequent electronics isalready stored in the encoder.

• Reduced wiring cost. For standardapplications six lines are sufficient.

• High system security through alarmsand messages that can be evaluated inthe subsequent electronics for monitoringand diagnosis. No additional lines arerequired.

• Minimized transmission times throughadaptation of the data word length to theresolution of the encoder and throughhigh clock frequencies.

• High reliability of transmission throughcyclic redundancy checks.

• Datum shift through an offset value inthe encoder.

• It is possible to form a redundant system,

since the absolute value and incrementalsignals are output independently fromeach other.

ROC 41x, ECN 413, ECN 113, ROQ 425, EQN 425

Interface EnDat (serial bidirectional)

Code signals

Data input Differential line receiver according to EIA standard RS-485 forCLOCK and CLOCK as well as DATA and DATA signals

Data output Differential line driver according to EIA standard RS-485 for DATAand DATA signals

Signal level Differential voltage outputs > 1.7 V with 120 load*)(EIA standard RS-485)

Code Pure binary code

Directionof rotation Code values increase with clockwise rotation (viewed from flange side)

Incremental signals � 1 VPP (see 1 VPP Incremental Signals)

Connecting cable

Cable lengthsPropagation time

HEIDENHAIN cable with shieldingPUR [(4 × 0.14 mm2) + 2(4 × 0.14 mm2) + (4 × 0.5 mm2)]Max. 150 m with distributed capacitance 90 pF/m6 ns/m

*) Terminating and receiver input resistor

EnDat interface: Recommended input circuitry of subsequent electronics

Code signals

IC1 =Differential linereceiver and drivere.g.SN 65 LBC 176

LT 485

R3 = 100 k*)R4 = 1 k*)Z0 = 120

Incremental signals*

Permissible clock frequency with respect to cable lengths

Cab

lele

ng

th[m

]

Clock frequency [kHz]

*) Encoder-dependent

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17

Function of the EnDat Interface

The EnDat interface outputs absolute

position values, and permits reading fromand writing to the memory in the

encoder. Depending on the encoder,incremental signals may additionally beavailable (see Specifications).

Selection of transmission mode

Position values and memory contents aretransmitted serially through the DATA lines.The type of transmission is selectedthrough mode commands that define thecontent of the subsequent information.Each mode command consists of 3 bits.To ensure transmission reliability, each bitis also transmitted inverted. If the encoderrecognizes a faulty mode transmission, anerror message follows. The following modecommands are available:• Encoder transmit absolute position value• Select the memory area• Encoder transmit/receive parameters of

the last defined memory area• Encoder transmit test values• Encoder receive test command• Encoder receive RESET

Parameters

The encoder provides several memory areasthat can be read from by the subsequentelectronics, some of which can be writtento by the encoder manufacturer, the OEM,or even the end user. Certain memory areascan be write-protected.

The parameters, which in most casesare set by the OEM, largely definethe function of the encoder and the

EnDat interface. When an EnDat encoderis exchanged it is therefore essential thatthe encoder parameter settings be correct.Putting a machine into operation withincorrect parameters can result inmalfunctions. If there is any doubt as tothe correct parameter settings, the OEMshould be consulted.

Encoder Memory Areas

Parameters of the encoder manufacturer

This write-protected memory area containsall information specific to the encoder

such as encoder type (linear encoder, angleencoder, singleturn/multiturn, etc.), signalperiods, number of position values perrevolution, transmission format of absoluteposition values, direction of rotation,maximum permissible speed, accuracywith respect to shaft speed, supportthrough warnings and alarms, part number,and serial number. This information formsthe basis for automatic configuration.

Parameters of the OEM

In this freely definable memory area theOEM can store his information. A motormanufacturer, for example, can save an”electronic ID label” of the motor in whichthe encoder in integrated, indicating themotor model, maximum current rating, etc.

Operating parameters

This area is available to the customer for adatum shift. It can be protected againstoverwriting.

Operating status

This memory area provides detailed alarmsor warnings for diagnostic purposes. Here itis also possible to activate write protection

for the OEM-parameter and operating-parameter memory areas, and interrogate itsstatus. Once activated, the write protectioncannot be reversed.

Monitoring and Diagnostic Functions

Alarms and warnings

The EnDat interface permits extensivemonitoring of the encoder without requiringadditional transmission lines.

An alarm becomes active if there is amalfunction in the encoder that is presumablycausing incorrect position values. At thesame time, an alarm bit is set in the dataword. Alarm conditions include, for example:• Failure of the light unit• Insufficient signal amplitude• Error in calculation of the position value• Operating voltage too high or too low• Current consumption too high

Warnings indicate that certain tolerancelimits of the encoder have been reached orexceeded — such as shaft speed or thelimit of light source intensity compensationthrough voltage regulation — withoutimplying that the measured position valuesare incorrect. This function enablespreventive maintenance and thereforeminimizes machine downtime.

The alarms and warnings supported by therespective encoder are stored in the encodermanufacturer’s parameter memory area.

Reliable data transfer

To increase the reliability of data transfer, acyclic redundancy check (CRC) is performedthrough the logical processing of the individualbit values of a data word. This 5-bit long CRCconcludes every transmission. The CRC isdecoded in the receiver electronics andcompared with the data word. This largelyeliminates errors caused by disturbancesduring data transfer.

Block diagram: Absolute encoder with EnDat interface

Incrementalsignals

Absoluteposition value

Operatingstatus

Operatingparameters(e.g., datumshift)

Parameters ofthe encodermanufacturer

Parametersof the OEM

� 1 VPP A, A

� 1 VPP B, B

UP Power0 V supply

EnD

atin

terf

ace

Absolute encoder Subsequent

electronics

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18

Interrupted clock

The interrupted clock is intended particularlyfor time-clocked systems such as closedcontrol loops. At the end of the data wordthe clock signal is set to high level. After

the time tm (10 to 30 µs) the data line returnsto low and can begin a new transmissionwhen started by the clock signal.

Continuous clock

For applications that require fast acquisitionof the measured value, the EnDat interfacecan have the clock run continuously.Immediately after the last CRC bit has beensent, the data line is switched to high forone clock cycle, and then to low. The newposition value is saved with the very nextfalling edge of the clock and is output in

synchronism with the clock signalimmediately after the start bit and alarmbit. Because the mode command encoder

transmits position value is needed onlybefore the first data transmission, thecontinuous-clock transfer mode reducesthe length of the clock-pulse group by10 periods per position value.

Encoder savesposition value

Position valueCyclic redundancycheck

Subsequent electronicstransmit mode command

Data transfer

The two types of EnDat data transfer areposition value transfer and parametertransfer.

Control Cycles for Transfer of Position

Values

The clock signal is transmitted by thesubsequent electronics to synchronize thedata output from the encoder. When nottransmitting, the clock line is high. Thetransmission cycle begins with the firstfalling edge. The encoder saves the measuredvalues and calculates the position value.

After two clock pulses (2T), the subsequentelectronics send the mode command

encoder transmit position value.

After the encoder has completed calculationof the absolute position value (tcal — seetable), it begins with the start bit to transmitdata to the subsequent electronics.

The subsequent alarm bit is a commonsignal for all monitored functions and servesfor failure monitoring. It becomes active ifthere is a malfunction in the encoder thatcould result in incorrect position values. Theexact cause of the alarm is saved in theoperating-status memory area where it canbe interrogated.

The absolute position value is thentransmitted beginning with the LSB. Itslength depends on the encoder. It is savedin the encoder manufacturer’s memoryarea. Since EnDat does not need to fillsuperfluous bits with zeros as is commonin SSI, the transmission time of the positionvalue to the subsequent electronics isminimized.

Data transmission is concluded with thecyclic redundancy check (CRC).

ROC, ECN, ROQ, EQN RCN* LC**

Clock frequency fC 100 kHz to 2 MHz

Calculation time for

– Position value

– Parameter

tcaltac

250 nsMax. 12 ms

10 µsMax. 12 ms

1 msMax. 12 ms

Recovery Time tm 10 to 30 µs

HIGH pulse width tHI 0.2 to 10 µs

LOW pulse width tLO 0.2 µs to 50 ms 0.2 to 30 µs

*) See Angle Encoders catalog**) See Sealed Linear Encoders catalog

Mode command

Save newposition value

Position value

Save newposition value

CRCCRC

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Encoder Subsequent electronics

Latch signal

1 VPP

Counter

Subdivision

Parallelinterface

Com

para

tor

Control cycles for transfer of parameters

(mode command 001110)

Before parameter transfer, the memoryarea is determined with the modecommand select the memory area and asubsequent memory-range-select code(MRS). The possible memory areas arestored in the parameters of the encodermanufacturer. Due to the internal accesstimes to the individual memory areas, thecalculating time tac may reach 12 ms.

Reading parameters from the encoder

(mode command 100011)

After selecting the memory area, thesubsequent electronics transmits a completecommunications protocol beginning withthe mode command encoder transmit

parameters, followed by an 8 bit-addressand 16 bits with random content. Theencoder answers with the repetition of theaddress and 16 bits with the contents ofthe parameter. The transmission cycle isconcluded with a CRC check.

Writing parameters to the encoder

(mode command 011100)

After selecting the memory area, thesubsequent electronics transmit a completecommunications protocol beginning withthe mode command encoder receive

parameters, followed by an 8-bit addressand a 16-bit parameter value. The encoderanswers by repeating the address and thecontents of the parameter. The CRC checkconcludes the cycle.

Synchronization of the serially transferred

code value with the incremental signal

Absolute encoders with EnDat interfacecan exactly synchronize serially transmittedabsolute position values with incrementalvalues. With the first falling edge (latch signal)of the CLOCK signal from the subsequentelectronics, the scanning signals of theindividual tracks in the encoder and counterare frozen, as are also the A/D convertersfor subdividing the sinusoidal incrementalsignals in the subsequent electronics.

The code value transmitted over the serialinterface unambiguously identifies oneincremental signal period. The position valueis absolute within one sinusoidal period ofthe incremental signal. The subdividedincremental signal can therefore be appendedin the subsequent electronics to the seriallytransmitted code value. This makes it possibleto increase the resolution of the absoluterotary encoder. For example, a 1024-foldsubdivision in the subsequent electronicsof 512 signal periods per revolution resultsin approx. 500000 absolute measuringsteps per revolution (i.e., 19 bits).

After power on and initial transmission ofposition values, two redundant positionvalues are available in the subsequentelectronics. Since encoders with EnDatinterface guarantee a precise synchronization— regardless of cable length — of theserially transmitted absolute value with theincremental signals, the two values can becompared in the subsequent electronics.This monitoring is possible even at highshaft speeds thanks to the EnDat interface’sshort transmission times of less than 50 µs.This capability is a prerequisite for modernmachine design and safety concepts.

Transmitter in encoder inactive

Receiver in encoder active

Transmitter in encoder active

MRS code

Address

Address

x = random y = parameter Acknowledgment

MRS code

Address

Address

Parameter

8 Bit 16 Bit 8 Bit 16 Bit

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Interfaces

PROFIBUS-DP

Bus structure of PROFIBUS-DP

PROFIBUS-DP

PROFIBUS is a nonproprietary, open fieldbus in accordance with the internationalEN 50170 standard. The connecting ofsensors through field bus systems minimizesthe cost of cabling and the number of linesbetween encoder and subsequentelectronics.

Topology and bus assignment

The PROFIBUS-DP has a linear structurepermitting stub lines for transfer rates up to1.5 Mbit/s. Both mono-master and multi-master systems are possible. Each mastercan serve only its own slaves (polling). Theslaves are polled cyclically by the master.Slaves are, for example, sensors such asabsolute rotary encoders, linear encoders,or also control devices such as motorfrequency inverters.

Physical characteristics

The electrical features of the PROFIBUS-DPcomply with the RS-485 standard. The busconnection is a shielded, twisted two-wirecable with active bus terminations at eachend.

E.g.: ROQ 425 multiturn rotary encoderE.g.: LC 181 absolute linear encoder

E.g.:ROC 413singleturnrotaryencoder

E.g.: RCN 723 absolute angle encoder

E.g.: frequencyinverter withmotor

Gateway for connecting one absolute position encoder with EnDat interface to thePROFIBUS-DP

Connection

All absolute encoders from HEIDENHAINwith EnDat interface are suitable forPROFIBUS-DP. The encoder is electricallyconnected through a gateway. The completeinterface electronics are integrated in thegateway, which offers a number of benefits:• Simple connection of the field bus cable,

since the terminals are easily accessible.• Encoder dimensions remain small.• No temperature restrictions for the

encoder. All temperature-sensitivecomponents are in the gateway.

• No bus interruption when an encoderis exchanged.

Besides the EnDat encoder connector,the gateway provides two connections forthe PROFIBUS and one for the powersupply of the encoder and the gateway. Inthe gateway there are coding switches foraddressing and selecting the terminatingresistor. The terminating resistor must beactivated if the gateway is the last memberof the PROFIBUS-DP.

Since the gateway is connected directlyto the bus lines, the cable to the encoder isnot a stub line, although it can be up to150 meters (492 ft) long.

Gateway

Power supply 10to30V/Max.400mA

Protection IP 67

Operating

temperature

–40 °C to 80 °C(–40 °F to 176 °F)

Electrical

connection

EnDatPROFIBUS-DP

Flange socket, 17-pinterminationsPG9 cable exit

Part number Id. Nr. 325771-01

Slave 1 Slave3

Slave 2

Slave 4

Slave5

Master 1

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PROFIBUS-DP profile

The PNO (PROFIBUS user organization) hasdefined a standard, nonproprietary profile forthe connection of absolute encoders to thePROFIBUS-DP, thus ensuring high flexibilityand simple configuration on all systems thatuse this standardized profile.

You can request the profile for absoluteencoders from the PNO in Karlsruhe,Germany, under the order number 3.062.There are two classes defined in the profile,whereby class 1 provides minimum support,and class 2 allows additional, in part optionalfunctions.

Supported functions

Through the use of the gateway, thePROFIBUS-DP supports all functions of theEnDat interface. Particularly important indecentralized field bus systems are thediagnostic functions (e.g. warnings andalarms), and the electronic ID label withinformation on the type of encoder,resolution, and measuring range. But alsoprogramming functions such as countingdirection reversal, preset/zero shift andchanging the resolution (scaling) arepossible. The operating time of theencoder can also be recorded.

Self-configuration

The characteristics of the HEIDENHAINencoders required for system configurationare included as ”electronic data sheets” —also called device identification records (GSD)— in the gateway. These device identificationrecords hold the complete and exactcharacteristics of a device in a preciselydefined format, which permits the simpleand application-friendly integration of thedevices into the bus system.

Characteristic Class ECN 113

ECN 413

ROC 4133)

EQN 425

ROQ 4253)

ROC 415

ROC 417

RCN 2201)

RCN 7231)

LC 4812)

LC 1812)

Position value in pure binary code 1, 2 ✓ ✓ ✓ ✓

Data word length 1, 2 16 32 32 32

Scaling function

Measuring steps/rev 2Total resolution 2

✓✓

✓✓

✓ 4)

–––

Reversal of counting direction 1, 2 ✓ ✓ ✓ –

Preset/Datum shift 2 ✓ ✓ ✓ –

Diagnostic functions

Warnings and alarms 2 ✓ ✓ ✓ ✓

Operating time recording 2 ✓ ✓ ✓ ✓

Profile version 2 ✓ ✓ ✓ ✓

Serial number 2 ✓ ✓ ✓ ✓

1) See Angle Encoders catalog.2)

See Sealed Linear Encoders catalog.3) Rotary encoders also with integrated PROFIBUS interface (see General Catalog)4) Scaling factor in binary steps

*) With EnDat interface

LC* RCN* ROQ* EQN*

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22

Interfaces

seriell SSI

SSI Interface

The absolute position value, beginning withthe Most Significant Bit (MSB first), istransferred in synchronism with a CLOCKsignal transmitted by the control. The SSIstandard data word length for singleturnabsolute encoders is 13 bits, and formultiturn absolute encoders 25 bits.

Incremental Signals

Absolute rotary encoders listed withsynchronous-serial interface also provide1 VPP incremental signals as a complementto the serial transfer of absolute positioninformation. For the signal description, see1 VPP Incremental Signals.

ROC 410, ROC 412, ROC 413, ROQ 424, ROQ 425,

ECN 113, ECN 413, EQN 425

Interface SSI serial

Code signals

Data input Differential line receiver according to EIA standard RS-485 for theCLOCK and CLOCK signals

Data output Differential line driver according to EIA standard RS-485 for DATAand DATA signals

Signal level Differential voltage output> 1.7 V with 120 load*)(EIA standard RS-485)

Code Gray code

Direction of

rotation

Increasing code values with clockwise rotation, viewed fromflange side

Incremental signals � 1 VPP (see 1 VPP Incremental Signals)

Connecting cable

Cable lengthsPropagation time

HEIDENHAIN cable with shieldingPUR [(4 × 0.14 mm2) + 2(4 × 0.14 mm2) + (4 × 0.5 mm2)]Max. 150 m with distributed capacitance 90 pF/m6 ns/m

*) Terminating and receiver input resistor

Code signals

Incremental signals

SSI interface: Recommended input circuitry of subsequent electronics

Cable lengths and permissible clock frequencies

Cable lengths Clock pulse period T Clock frequency

50 m 0.9 to 11 µs approx. 1100 kHz to 90 kHz

100 m 3.3 to 11 µs Approx. 300 kHz to 90 kHz

1 VPP

IC1 =Differential linereceiver and drivere.g.SN 65 LBC 176

LT 485

R3 = 100 k*)R4 = 1 k*)Z0 = 120

*) Encoder-dependent

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Data word length n

ROC 413

ECN 113

ECN 413

ROC 412 ROC 410 ROQ 424 ROQ 425

EQN 425

13 13 13 25 25

T = 0.9 to 11 µst1 > 0.45 µst2 � 0.4 µs (without cable)t3 = 12 to 35 µs

Control cycle for complete data word

When not transmitting, the clock and datalines are high. The current position value isstored on the first falling edge of the clock.The stored data is then clocked out on thesubsequent rising edges.

After transmission of a complete dataword, the data line remains low for a periodof time (t3) until the encoder is ready forinterrogation of a new value. If a fallingclock edge is received within t3, the samevalue will be output once again.

Data output will be interrupted if the clockremains high for longer than t3. In this case,a new position value will be stored on thenext falling edge of the clock, and clockedout on the subsequent rising edges.

CLOCK and DATA not shown

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24

�����

��

��

��

Interfaces

Programmable Serial SSI

Programmable SSI Interface

HEIDENHAIN also offers the ROQ 425and EQN 425 multiturn rotary encodersin programmable versions. The followingparameters and functions can beprogrammed with the included software:• Singleturn resolution up to 8192 absolute

positions per revolution, e.g., foradaptation to various screw pitches.

• Multiturn resolution up to 4096distinguishable revolutions, e.g., foradaptation to the ball-screw length.

• Direction of rotation for increasingposition values.

• Output format of position values in Graycode or pure binary code.

• Data format synchronous-serial right-alignedor 25-bit tree format (SSI).

• Offset and preset values for zeroing andcompensation as required.

Some of these functions can be activatedthrough jumpers on dedicated lines:• Direction of rotation for increasing code

values.• Setting the preset value through the

programming software.

HEIDENHAIN’s programmable absoluterotary encoders offer an additional diagnosticfunction that provides information on theoperating status. A fault detection signal,output through a separate line, can beevaluated in the PLC. This reduces the idletime of your system.

Code signals

IC1 =RS-485 Differential linereceiver and driverZ0 = 120

Incremental signals

Programmable SSI Interface:

Recommended input circuitry of subsequent electronics

ROQ 425 programmable; EQN 425 programmable

Interfaces Serial in the SSI (tree) or synchronous-serial right-aligned(programmable) data formats

Code signals

Data input Differential line receiver according to EIA standard RS 485 for theCLOCK and CLOCK signals as well as DATA and DATA

Data output Differential line driver according to EIA standard RS 485 for DATAand DATA signals

Signal level Differential voltage output > 2 V (EIA standard RS-485)

Code Gray or pure binary code (programmable)

Direction of

rotation

Increasing code values with clockwise or counterclockwiserotation, viewed from flange side (programmable)

Incremental signals � 1 VPP (see 1 VPP Incremental Signals)

Fault detection

signal UaS

One square-wave pulse � (HTL) Improper function: LOWProper function: HIGH

Connecting cable

Cable lengthsPropagation time

HEIDENHAIN cable with shieldingPUR [(4 × 0.14 mm2) + 2(4 × 0.14 mm2) + (4 × 0.5 mm2)]Max. 150 m with distributed capacitance 90 pF/m6 ns/m

Fault detection

signal

Programming

interface

Programming via

connecting element

1 VPP

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25

Serial Data Transfer

Transmission of the absolute position valuesis always synchronized with the CLOCKsignal generated by the subsequentelectronics, beginning with the mostsignificant bit (MSB). The data word lengthof the programmable rotary encoders is25 bits if they are used as multiturn encodersand 13 bits as singleturn encoders, regardlessof whether the SSI (tree) or the right-aligneddata format was selected. With the firstfalling edge of the clock, the scaled positionvalue is saved in the transfer register: Datatransfer begins with the next rising clockedge.

Fault detection

With synchronous-serial data-word transferthere is no error control (parity bits, CRCbits, etc.). Rather, the encoders have theirown fault detection signal �, which isoutput over a separate line. The � faultdetection signal reports errors such asbreaks in the power lines, failure of the lightsource, etc. This signal can then be evaluatedby the PLC through a separate input.

Incremental signals

Incremental signals corresponding to theline count are output in 1 VPP level as acomplement to the serial transfer of theabsolute position value.

Non-binary scaling

The resolution or measuring rangecorresponds exactly to the defined value,even when it does not equal the squareof a number.

SSI (tree) format

With SSI transfer of the position values in treeformat, a distinction is always madebetween the multiturn partition (12 bits =4096 revolutions) and the singleturn partition(13 bits = 8192 positions per revolution).Thus data bits are always transferred in

25 clocks pulses, the content of whichhowever can vary. A reduced resolution ofthe multiturn partition due to scaling is filledin with preceding zeros. If the singleturnresolution is reduced, the zeros are filled inat the end.

Example:Singleturn 12 bits; multiturn 9 bits (Gray code)

Pulse 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

4096 U12 U11 U10 U9 U8 U7 U6 U5 U4 U3 U2 U1 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 8192

2048 0 U11 U10 U9 U8 U7 U6 U5 U4 U3 U2 U1 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 0 4096

1024 0 0 U10 U9 U8 U7 U6 U5 U4 U3 U2 U1 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 0 0 2048

512 0 0 0 U9 U8 U7 U6 U5 U4 U3 U2 U1 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 0 0 0 1024

8 0 0 0 0 0 0 0 0 0 U3 U2 U1 P1 P2 P3 P4 0 0 0 0 0 0 0 0 0 16

4 0 0 0 0 0 0 0 0 0 0 U2 U1 P1 P2 P3 0 0 0 0 0 0 0 0 0 0 8

2 0 0 0 0 0 0 0 0 0 0 0 U1 P1 P2 0 0 0 0 0 0 0 0 0 0 0 4

Multiturn

Number of revolutionsSingleturn

Positions per revolution

Example of non-binary scaling:

Singleturn 360 positions; multiturn 5 revolutions (pure binary code)

Pulse 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

0 0 0 0 0 0 0 0 0 22 21 20 28 27 26 25 24 23 22 21 20 0 0 0 0

0 0 0 0 0 0 0 0 0 Values from1 to 5

Values from 0 to 359 0 0 0 0

Multiturn

Number of revolutionsSingleturn

Positions per revolution

Right-aligned data format

As with the SSI/tree format, in right-alignedformat the encoder also transmits data bitsin 25 clock pulses. If the output is scaled,however, all of the filled-in zeros precedethe data bits of the total position information(= multiturn positions x singleturn positions).

Example:Singleturn 12 bits; multiturn 9 bits (pure binary code)

Pulse 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

0 0 0 0 220 219 218 217 216 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20

0 0 0 0 Values from 0 to 2 097 151Positions per revolution x Number of revolutions

Example of non-binary scaling:Singleturn 360 positions; multiturn 5 revolutions (pure binary code)

Pulse 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

0 0 0 0 0 0 0 0 0 0 0 0 0 0 210 29 28 27 26 25 24 23 22 21 20

0 0 0 0 0 0 0 0 0 0 0 0 0 0 Values from 0 to 1799Positions per revolution x Number of revolutions

....

....

....

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The function of programmableencoders is defined by programming.They are normally programmed by

the OEM. Before installing a programmablerotary encoder, always check it for the propersettings. The unadapted factory defaultsetting can cause dangerous malfunctionsin the system!

Programming

The rotary encoders are programmed withHEIDENHAIN software on a standardpersonal computer.

Programming software

Besides enabling programming of theencoder, the programming software canalso serve for checking the parametersettings. This is particularly important whenexchanging encoders.

System prerequisites

A PC is required with at least a486 microprocessor and the operatingsystem Windows 3.1, Windows 95/98or Windows NT.

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Connection

The programming cable, available as anaccessory, connects the encoder directlyor through a tee coupler with the COMinterface of the PC. It conducts the powersupply (UP = 10 to 30 V) if no control isconnected.

The encoder can be programmed orinspected through the tee coupler while itis in the control loop.

Programming through switches on

dedicated lines

Some functions that have no influence onthe interface configuration can also beactivated directly through dedicated lines byapplying the operating voltage UP:• Reversal of rotational direction:

The direction of rotation for increasingposition values can be reversed.

• Preset 1Any desired position value defined throughthe software can be accepted. This valueis preset in relation to the zero position ofthe encoder.

• Preset 2Any desired position defined through thesoftware can be accepted. This value ispreset in relation to the end position ofthe encoder.

Power supply unitId. Nr. 335 562-01

Programming cableId. Nr. 330 370-01

Connecting cableId. Nr. 323 897-xx

Tee couplerId. Nr. 325 146-01

Connecting cableId. Nr. 309 778-xx

Programming softwareId. Nr. 331423-01

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ERN/ECN/EQN absolute rotary encodershave integral bearings and externallymounted stator couplings. Their shaft isdirectly connected to the shaft to bemeasured. During angular acceleration ofthe shaft, the stator coupling carries onlythat torque resulting from friction in thebearing. In this way, the stator couplingcompensates radial runout and misalignmentwithout significantly reducing accuracy.The externally mounted stator couplingtolerates axial motion in the drive shaft up to:

ERN/ECN/

EQN 400

± 1 mm

ERN 1000 ± 0.5 mm

ERN/

ECN 100

± 1.5 mm

Mounting of Rotary Encoders with Stator Coupling

Rotary encoders of the ERN 400 series

Mounting Procedure

The mounting procedure is very simple:The encoder shaft is slid onto the driveshaft and fastened with two screws andeccentric clamps on the flange side of theencoder. Short shaft ends can be fastenedon the flange side of the encoder; withhollow-shaft encoders and long shaft ends,the shaft can be fastened on the housingside.

Rotary encoders of the ERN/ECN/EQN1300 series with mounted stator couplingand taper shaft are particularly well suitedfor repeated mounting (see brochure entitledPosition Encoders for Servo Drives). Thestator is connected without a centering collaron a flat surface. For dynamic applicationssuch as servo motors, it is recommendedthat the shaft be fastened at the flange andthe coupling be fastened with four capscrews or, for the ERN 1000, with specialwashers (see Mounting Accessories) to attainthe highest possible natural frequency fN ofthe system.

Natural frequency fN* whencoupling is fastened by via2 screws 4 screws

ERN/ECN/

EQN 400

600 Hz 1250 Hz

ERN 1000 750 Hz 950 Hz

ERN/

ECN 100

– 1100 Hz

* When fastened with special washers(accessory)

If the encoder shaft is subject to high loadsfrom friction wheels, pulleys, or sprockets,HEIDENHAIN recommends mounting theERN/ECN/EQN 400 with a bearingassembly (see Mounting Accessories).

ERN/ECN/EQN 400, ERN 1000:

with blind hollow shaft

ERN/ECN/EQN 400:

through hollow shaft

����� ���

ERN/ECN 100:

ERN/ECN/

EQN 400:

hollow

through

shaft

ERN/ECN/

EQN 400,

ERN 1000:

with blind

hollow shaft

ERN/ECN/EQN 400 L = 11 min./19 max.ERN 1000 L = 6 min./21 max.

L = 46 min. with D � 25L = 51 min. with D � 38

ERN/ECN 100:

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Rotary encoders of the ROD/ROC/

ROQ 400 series have an integral bearingcapable of withstanding up to 60 N (radiallyat shaft end) at speeds up to 6000 rpm.They can therefore be connected directlyto mechanical transfer elements such asgears or friction wheels.

Should the load exceed these values,HEIDENHAIN recommends the use of ashaft coupling. If high shaft loads areexpected, for example when using belt gearsor sprockets, HEIDENHAIN recommendsmounting the ERN/ECN/EQN 400 with thebearing assembly.

The coupling compensates axial motionand misalignment (radial and angular offset)between encoder shaft and drive shaft toprevent additional, external loads that wouldotherwise shorten the service life of theencoder bearing.

The HEIDENHAIN product programincludes diaphragm couplings and metalbellows couplings for rotor connection ofthe ROD/ROC/ROQ rotary encoders.

Mounting of Rotary Encoders for Separate Shaft Coupling

Rotary Encoder of the ROD 400 Series, with Synchro Flange

Adapter flange

Fixing clamps

Coupling

Coupling

Mounting Options

Rotary encoders with synchro flange

• Mounting by threaded mounting holesand an adapter flange (see Accessories)

• Mounting by synchro flange and threefixing clamps (see Accessories)

In both cases, the encoder is centered withthe collar on the flange.

ROD rotary encoders with clamping flange

• Mounting by threaded mounting holesand an adapter flange (see Accessories)

• Mounting by the clamping flange itself

In both cases, the encoder is centered withthe clamping flange.

Coupling

Coupling

Mounting flange

MD � 3 Nm

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30

Explanations of Specifications

Electrical Data

Power supply

A stabilized dc voltage is required as thepower supply for the encoders. The voltageand current consumption are given in theindividual specifications.The permissible ripple amplitude of the dcvoltage is:• High-frequency interference

UPP < 250 mV with dU/dt > 5 V/µs• Low-frequency fundamental ripple

UPP < 100 mV

Initial transient of the power supply

voltage, e.g. 5 V ± 5 %

These voltage values apply as measured atthe encoder, i.e., without cable influences.The voltage at the encoder can be monitoredand adjusted with the device's sensor

lines. If a controllable power supply is notavailable, the voltage drop can be halved byswitching the sensor lines parallel to thecorresponding power lines.

The voltage drop for HEIDENHAIN cableis calculated as:

U[V] = 2 · 10–3 ·

Where LC: Cable lengthI: Current consumption

of angle encoder(see Specifications)

AP: Cross section of power line

Electrically permissible speed

The maximum permissible speed of anangle encoder is derived from• the mechanically permissible speed

(see Specifications)and

• the electrically permissible speed.

For encoders with sinusoidal signals

the electrically permissible speed islimited by the –3 dB and –6 dB cutofffrequency of the encoder and by theinput frequency fmax of the subsequentelectronics.For encoders with square-wave signals

the electrically permissible speed islimited by– the maximum permissible output

frequency fmax of the encoder and– the minimum edge separation a for

the subsequent electronics.

nmax =fmax [kHz]

· 103 · 60 rpm

where nmax: Maximum electricallypermissible speed

fmax: Maximum scanningfrequency of the encoderor input frequency of thesubsequent electronics

z: Line count of therotary encoder

LC [m] · I [mA]56 · AP [mm2]

Cable

Durability

All angle encoders use polyurethane (PUR)cables that are resistant to oil, hydrolysis andmicrobes in accordance with VDE 0472.

They are free of PVC and silicone andcomply with UL safety directives. TheUL certification AWM STYLE 20963 80 °C30V E63216 is documented on the cable.

Bending radius

The permissible bending radii R dependon the cable diameter and the cableconfiguration:

Cable diameter 4.5 mm (0.18 in.)

Rigid configuration R � 10 mm (0.4 in.)Frequent flexing R � 50 mm (2 in.)

Cable diameter 6 mm (0.24 in.)

Rigid configuration R � 20 mm (0.8 in.)Frequent flexing R � 75 mm (3 in.)

Cable diameter 8 mm (0.31 in.)

Rigid configuration R � 40 mm (1.6 in.)Frequent flexing R � 100 mm (4 in.)

Temperature range

HEIDENHAIN cable can be used in thefollowing temperature ranges:for stationary configuration –40 to 85 °C

(–40 to 185 °F)for frequent flexing –10 to 85 °C

(14° to 185 °F)

Cables with limited resistance to hydrolysisand microbes are rated for up to 100 °C(212 °F).

UPP

Typically 500 ms

Rigid configuration

Frequent flexing

z

Reverse-polarity protection

The power lines of the encoders with UP =10 to 30 V are protected against reversepolarity.

Cable

External diameterCross-section of the power supply wiresIncremental Absolute

� 4,5 mm (� .18 in.) 0.14 mm2 (AWG 26) 0.05 mm2 (AWG 30)

� 6 mm (� .24 in.) 0.19 mm2 (AWG 24) 0.08 mm2 (AWG 28)

� 8 mm (� .31 in.) 0.5 mm2 (AWG 20) 0.5 mm2 (AWG 20)

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31

Reliable Signal Transmission

Electromagnetic compatibility (EMC)

When properly installed, HEIDENHAINencoders fulfill the requirement forelectromagnetic compatibility accordingto 89/336/EWG.Compliance with the regulations of theEMC Guidelines is based on conformanceto the following standards:• IEC 61000-6-2

Electromagnetic compatibility —Immunity for industrial environmentsSpecifically:– ESD IEC 61000-4-2– Electromagnetic fields IEC 61000-4-3– Burst IEC 61000-4-4– Surge IEC 61000-4-5– Conducted– disturbances IEC 61000-4-6– Power frequency– magnetic fields IEC 61000-4-8– Pulse magnetic fields IEC 61000-4-9

• EN 50 081-1

Electromagnetic compatibility — Genericemission standardSpecifically:– for industrial, scientific and medical

(ISM) equipment EN 55011– for information technology– equipment EN 55022

• For applications using multiturn rotary

encoders in electromagnetic fields

stronger than 10 mT , we recommendconsulting with HEIDENHAIN inTraunreut.

Both the cable shielding and the metalhousings of encoders and subsequentelectronics have a shielding function. Thehousing must have the same potential

and be connected to the main signal groundover the machine chassis or by means of aseparate potential compensating line.Potential compensating lines should have aminimum cross section of 6 mm2 (Cu).

Protection against electrical noise

• Use only the recommended HEIDENHAIN

cable for signal lines.• To connect signal lines, use only

HEIDENHAIN connectors.

• The shielding should conform toEN 50178.

• Do not lay signal cable in the direct vicinityof interference sources (air clearance> 100 mm (4 in.).

• A minimum spacing of 200 mm (8 in.) toinductors is usually required, for examplein switch-mode power supplies.

• HEIDENHAIN encoders should beconnected only to subsequent electronicswhose power supplies comply withEN 50178 (protective low voltage).

• Configure the signal lines for minimumlength and avoid the use of intermediateterminals.

• In metal cable ducts, sufficient decouplingof signal lines from interference signaltransmitting cable can usually beachieved with a grounded partition.

Transmission of measuring signals —

electrical noise immunity

Noise voltages arise mainly throughcapacitive or inductive transfer. Electricalnoise can be introduced into the systemover signal lines and input or outputterminals. Possible sources of noise are:• Strong magnetic fields from transformers,

brakes and electric motors• Relays, contactors and solenoid valves• High-frequency equipment, pulse

devices, and stray magnetic fields fromswitch-mode power supplies

• Power lines and supply lines to the abovedevices

Isolation

The encoder housings are isolated from theelectronics.Dielectric strength 500 V/50 Hz for

max. 1 minuteAir clearance andleakage distance > 1 mmInsulation resistance > 50 M

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Minimum distance from sources of interference

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32

Mechanical Data

UL certification

All rotary encoders and cables shown inthis brochure comply with UL safetystandards. They are listed under file no.E205635. Certification is valid in the USAfor " " and in Canada for "CSA."

Acceleration

Encoders are subject to various types ofacceleration during operation andmounting.• The maximum values for vibration apply

at frequencies from 55 to 2000 Hz(IEC 60068-2-6). If resonance due to theapplication and mounting exceed thepermissible acceleration values, it mightdamage the encoder. Thorough testing

of the entire system is therefore

required.

• The values for shock and impact

(semi-sinusoidal shock) are valid at 6 ms(IEC 60068-2-27). Under nocircumstances should a hammer orsimilar implement be used to adjust orposition the encoder.

• The permissible angular acceleration isgreater than 105 rad/s2.

The maximum values for vibration andshock loading indicate the limits up towhich the encoder will operate withoutfailure. To ensure maximum accuracy,ensure compliance with the ambient andoperating conditions described underMeasuring Accuracy. For applications inwhich high shock and vibration loads areexpected, contact HEIDENHAIN for morespecific information.

Natural frequencies

The rotor and the coupling ofROD/ROC/ROQ rotary encoders, as alsothe stator and stator coupling ofERN/ECN/EQN rotary encoders, form asingle vibrating spring-mass system. Thenatural frequency fN should be as high aspossible. A prerequisite for the highestpossible natural frequency onROD/ROC/ROQ rotary encoders is theuse of a diaphragm coupling with a hightorsional rigidity C (see Shaft Couplings).

fN = ·

fN: Natural frequency in HzC: Torsional rigidity of the coupling in

Nm/radI: Moment of inertia of the rotor in kgm2.

The ERN/ECN/EQN rotary encoders withtheir stator couplings form a vibratingspring-mass system whose natural

coupling frequency fN should be as highas possible. If radial and/or axialacceleration forces are added, the stiffnessof the encoder bearings and the encoderstators are also significant. If such loadsoccur in your application, we recommendcloser consultation with HEIDENHAIN inTraunreut.

Shaft couplings

Couplings compensate axial motion andmisalignment between the encoder shaftand the drive shaft, thereby preventingexcessive bearing load on the encoder. Aselection of suitable couplings for theROD/ROC/ROQ rotary encoders is shownunder Accessories.

12 · �

CI

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33

Protection against contact (IEC 60529)

After encoder installation, all rotating partsmust be protected against accidentalcontact during operation.

Protection (IEC 60529)

Unless otherwise indicated, all rotaryencoders meet protection standard IP 67according to IEC 60529. This includeshousings, cable outlets, and flange socketswhen the connector is fastened.

The shaft inlet provides protection to IP 64or IP 65. Splash water should not containany substances that would have harmfuleffects on the encoder parts. If thestandard protection for the shaft inlet is notsufficient (such as when the encoders aremounted vertically), additional labyrinthseals should be provided. Many encodersare also available with protection to classIP 66 for the shaft inlet. The sealing ringsused to seal the shaft are subject to weardue to friction, the amount of whichdepends on the specific application.

For rotary encoders of the ERN/ECN 100series, the maximum mechanicallypermissible speed is subject to constraintsfrom the actual operating temperature

(see diagram). A special version with IP 40reduced protection is available for highshaft speeds at maximum operatingtemperature.

Temperature range

The operating temperature range

indicates the ambient temperatures withinwhich the rotary encoders can be operated(DIN 32878). The range can be constrictedby heat generated by the specificapplication (see diagram). The storagetemperature range of –30° to +80° is validwhen the unit remains in its packaging.

ROC/ECN 413;

ROQ/EQN 425:

Permissible operatingtemperature for apower supply of 10 to30 V

Perm

issib

leo

pera

tin

gte

mp

era

ture

[°C

]

Supply voltage UP [V]

Shaft speed [rpm]

ERN/ECN/

EQN 400 with blindhollow shaft:operatingtemperature as afunction of shaftspeed

ERN/ECN 100:

Operating temperatureas a function of shaftspeed at 5 V (—) or 10to 30 V (- - - -)

Shaft speed [rpm]

Hollow shaft

> 30 mm

Hollow shaft

† 30 mm

Perm

issib

leo

pera

tin

gte

mp

era

ture

[°C

]P

erm

issib

leo

pera

tin

gte

mp

era

ture

[°C

]

Page 34: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

ERN 1000 Series

Rotary encoders with mounted stator coupling

Compact dimensions

Blind hollow shaft, � 6 mm

34

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Dimensionsin mm/inches

� = Bearing� = Required mating dimensions� = Variable depending on the coupling

D1 D2

� 6DIA .23622

� 6g7 �

DIA .23622–.00016/–.00063"

Page 35: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

Incremental

ERN 1020 ERN 1030 ERN 1080

Incremental signals � TTL � HTL � 1 VPP

Line counts* 100 200 250 360 400 500 720 9001000 1024 1250 1500 2000 2048 2500 3600

Cutoff (–3 dB)frequenz (–6 dB)Scanning frequency

––Max. 300 kHz

––Max. 160 kHz

� 180 kHz typical� 450 kHz typical–

Power supply

Max. current consumption

(without load)

5 V ± 10%150 mA

10 V to 30 V150 mA

5 V ± 10%150 mA

Electrical connection*

Cable

1 m/5 m,Radial, with or without coupling

Max. cable length1) 100 m 150 m

Mech. perm. speed n Max. 10000 rpm

Starting torque � 0.001 Nm (at 20 °C)

Moment of inertia

of rotor

0.5 · 10–6 kgm2

Permissible axial motion

of drive shaft

± 0.5 mm

Vibration (55 to 2000 Hz)Shock (6 ms)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

Max. operating temp. 100 °C 70 °C 100 °C

Min. operating temp. Stationary cable: –40 °CMoving cable: –10 °C

Protection (IEC 60529) IP 64

Weight Approx. 0.1 kg (3.5 oz)

Bold: These preferred versions are available on short notice.* Please indicate when ordering.1) with HEIDENHAIN cable and recommended input circuitry of subsequent electronics (see Interfaces/Incremental signals)

35

Sp

ecific

ati

on

s

Mounting Accessoryfor ERN 1000 Series

Washer

For increasing the natural frequency fNand mounting with only two screws.Id. Nr. 334653-01

Page 36: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

ERN/ECN/EQN 400 Series

Rotary encoders with mounted stator coupling

Blind hollow shaft or

Hollow through shaft (available with ERN 4x0)

36

Hollow through shaft

Blind hollow shaft

Dimensionsin mm/inches

Shaft

diameter D

�12g7DIA .4724 –.00023"/–.00094"

Overall length L Flange socket Cable

ERN 4x0 46.21.8189"

46.21.8189"

ECN 413 5 V

10 to 30 V

56.22.2126"56.22.2126"

461.8110"522.0472"

EQN 425 632.4803"

EQN 425

programmable

732.874"

� = Bearing� = Required mating dimensions� = Clamping ring on housing side� = Clamping ring on flange side

Page 37: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

Incremental Absolute

Multiturn Programmable Singleturn

ERN 420 ERN 460 ERN 430 ERN 480 EQN 425 EQN 425 EQN 425 ECN 413 ECN 413

Data interface* – EnDat4) SSI SSI or serial

Right justified 3)EnDat

4) SSI

Positions per rev – 8192 (13 bits) 8192 (13 bits) 3) 8192 (13 bits)

Resolvable

revolutions

– 4096 40963) –

Code – Pure binary Gray Pure binary/ Gray3) Pure binary Gray

Electrically per-

missible speed1)

– 512 lines: 5000 rpm (± 1 bit accuracy)10000 rpm (± 100 bits accuracy)

2048 lines: 1500 rpm (± 1 bit accuracy)10000 rpm (± 50 bits accuracy)

Updating time500 µs

512 lines: 5000 rpm (± 1 bit accuracy)12000 rpm (± 100 bits accuracy)

2048 lines: 1500 rpm (± 1 bit accuracy)12000 rpm (± 50 bits accuracy)

Incremental signals � TTL � HTL � 1 VPP � 1 VPP � 1 VPP

Line counts* 250 500 1000 1024 12502000 2048 2500 3600 4096 5000

1000 1024

2000 20482500 36004096 5000

512 2048 512 512 2048 512

Cutoff (–3 dB)frequenz (–6 dB)Scanning frequency

––Max. 300 kHz

� 180 kHz typical� 450 kHz typical–

512 lines: � 100 kHz typical; 2048 lines: � 200 kHz typical––

512 lines: � 100 kHz typical; 2048 lines: � 200 kHz typical––

Power supply*

Max. current consumption

(without load)

5 V ± 10 %

150 mA

10 to 30 V

150 mA

5 V ± 10 %

150 mA

5 V ± 5 %

250 mA

5 V ± 5 % or10 to 30 V

250 mA

10 to 30 V

300 mA

5 V ± 5 %

150 mA

5 V ± 5 % or10 to 30 V

150 mA

Electrical connection*

Flange socket Radial (Binder); only with blind hollow shaft version Radial Radial Radial

Cable 1 m radial, without connecting element or with coupling 1 m radial with coupling or without connecting element – 1 m radial with coupling or without connecting element

Max. cable length2) 100 m 300 m 150 m 150 m 100 m 150 m 100 m

Hollow shaft*

Inside diameter

Blind hollow shaft or through shaftD = 12 mm

5)Blind hollow shaftD = 12 mm

5)Blind hollow shaftD = 12 mm

5)

Mech. perm. speed n Max. 12000 rpm Max. 10000 rpm Max. 12000 rpm

Starting torque

(at 20 °C)Blind hollow shaft: � 0.01 NmHollow through shaft: � 0.025 Nm

� 0.01 Nm � 0.01 Nm

Moment of inertia

of rotor

Blind hollow shaft: 3.1 · 10–6 kgm2 with shaft inside diameter D = 12 mmHollow through shaft: 3.2 · 10–6 kgm2 with shaft inside diameter D = 12 mm

4.6 · 10–6 kgm2 4.4 · 10–6 kgm2

Permissible axial motion

of drive shaft

± 1 mm ± 1 mm ± 1 mm

Vibration (55 to 2000 Hz)Shock (6 ms)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

Max. operating temp.6) 100 °C 70 °C 85 °C

(100 °C at UP < 15 V)100 °C UP = 5 V: 100 °C

UP = 10 to 30 V: 85 °C70 °C UP = 5 V: 100 °C

UP = 10 to 30 V: 85 °C

Min. operating temp. Flange socket or stationary cable: –40 °CMoving cable: –10 °C

Flange socket or stationary cable: –40 °CMoving cable: –10 °C

–20 °C Flange socket or stationary cable: –40 °CMoving cable: –10 °C

Protection (IEC 60529) IP 67 at housing; IP 64 at shaft inlet IP 67 at housing; IP 64 at shaft inlet IP 67 at housing; IP 64 at shaft inlet

Weight Approx. 0.25 kg (8.8 oz) Approx. 0.30 kg (11 oz) Approx. 0.30 kg (11 oz)

Bold: These preferred versions are available on short notice.* Please indicate when ordering.

37 38

1) for absolute position value2) with HEIDENHAIN cable and recommended input circuitry

of subsequent electronics (see Interfaces)

3) These functions are programmable.4) PROFIBUS-DP via gateway5) Other shaft inside diameters upon request

6) For correlation between operating temperture and shaft speedor supply voltage, see Mechanical Data

Page 38: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

Mounting Accessories

for the ERN/ECN/EQN 400 Series

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Mounting bracket

for bearing assemblyId. Nr. 324322-01

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Bearing assembly

Permissible speed n Max 6000 rpm

Shaft load Axial 200 NRadial 200 N

Calculated service life

at max. permissible speed

84000 h at load of 100 N radial; 100 N axial79000 h at load of 100 N radial; 50 N axial11000 h at load of 200 N radial; 200 N axial

Operating temperature –40 to 100 °C

The bearing assembly is capable ofabsorbing large radial shaft loads that wouldotherwise overload the encoder bearing.It is therefore particularly recommendedfor use in applications with friction wheels,pulleys, or sprockets. On the encoder side,the bearing assembly has a stub shaft with12-mm diameter and is well suited for theERN/ECN/EQN 400 encoders with blindhollow shaft. Also, the threaded holes arealready provided for fastening the statorcoupling. The flange of the bearing assemblyhas the same dimensions as the clampingflange of the ROD 420/430 series. Thebearing assembly can be fastened throughthe threaded holes on its face or with theaid of the mounting flange or the mountingbracket (see Mounting Accessories).

ERN/ECN 100 Series

Rotary encoders with mounted stator coupling

Hollow through shaft with diameters up to � 50 mm

� = Bearing� = Required mating dimensions

Dimensionsin mm/inches

D L1 L2 L3 L4 L5

� 20h7DIA .78740 –.00083"

461.81102"

48,51.90945"

451.77165"

22,5.88583"

27,51.08268"

� 25h7DIA .98425 –.00083"

461.81102"

48,51.90945"

451.77165"

22,5.88583"

27,51.08268"

� 38h7DIA 1.49606 –.00098"

562.20472"

58,52.30315"

552.16535"

321.25984"

371.45669"

� 50h7DIA 1.96850 –.00098"

562.20472"

58,52.30315"

552.16535"

321.25984"

371.45669"

39 40

Screwdriver

Adjustable torque

Screwdriver bit

Width across flats 1.5See Accessories

Bearing assembly

for ERN/ECN/EQN 400 serieswith blind hollow shaftId. Nr. 324320-01

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Incremental Absolute

Singleturn

ERN 120 ERN 130 ERN 180 ECN 113 ECN 113

Data interface* – EnDat4) SSI

Positions per rev – 8192 (13 bits)

Code – Pure binary Gray

Electrically per-

missible speed1)

– 660 rpm (accuracy ± 1 bit)6000 rpm (accuracy ± 50 bits)

Incremental signals � TTL � HTL � 1 VPP � 1 VPP

Line counts* 1000 1024 2048 2500 3600 5000 2048

Cutoff frequency

(–3 dB)Scanning frequency

Max. 300 kHz

� 180 kHz typical � 200 kHz typical

Power supply*

Max. current consumption

(without load)

5 V ± 10 %

150 mA

10 to 30 V

200 mA

5 V ± 10 %

150 mA

5 V ± 5 %

180 mA

5 V ± 5 % or10 to 30 V

180 mA

Electrical connection*

Flange socket Radial Radial

Cable 1 m/5 m, radial, with or without coupling 1 m/5 m, radial,with or without coupling

Max. cable length2) 100 m 300 m 150 m 150 m 100 m

Mech. perm. speed n3)

D > 30 mm: max. 4000 rpmD � 30 mm: max. 6000 rpm

D > 30 mm: max. 4000 rpmD � 30 mm: max. 6000 rpm

Starting torque

(at 20 °C)D > 30 mm: � 0.2 NmD � 30 mm: � 0.15 Nm

D > 30 mm: � 0.2 NmD � 30 mm: � 0.15 Nm

Moment of inertia

of rotor

D = 50 mm: 240 · 10–6 kgm2

D = 38 mm: 350 · 10–6 kgm2

D = 25 mm: 80 · 10–6 kgm2

D = 20 mm: 85 · 10–6 kgm2

D = 50 mm: 240 · 10–6 kgm2

D = 38 mm: 350 · 10–6 kgm2

D = 25 mm: 80 · 10–6 kgm2

D = 20 mm: 85 · 10–6 kgm2

Hollow shaft*

Inside diameter

Through shaftD = 20 mm, 25 mm, 38 mm, 50 mm

Through shaftD = 20 mm, 25 mm, 38 mm, 50 mm

Permissible axial motion

of drive shaft

± 1.5 mm ± 1.5 mm

Vibration (55 to 2000 Hz)Shock (6 ms)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

Max. operating temp.3) 100 °C 85 °C (100 °C

at UP < 15 V)100 °C 100 °C UP = 5 V: 100 °C

UP = 10 to 30 V:

85 °C

Min. operating temp. Flange socket or stationary cable: –40 °CMoving cable: –10 °C

Flange socket or

stationary cable: –40 °CMoving cable: –10 °C

Protection3) (IEC 60529) IP 64 (IP 40 upon request) IP 64 (IP 40 upon request)

Weight 0.6 kg to 0.9 kg (21 to 32 oz)depending on hollow shaft dimensions

0.6 kg to 0.9 kg (21 to 32 oz)depending on hollow shaft dimensions

Bold: These preferred versions are available on short notice.* Please indicate when ordering.1) for absolute position value2) with HEIDENHAIN cable and recommended input circuitry

of subsequent electronics (see Interfaces)

41

3) For description of relationships between degree of protection,3) shaft speed and operating temperature, see Mechanical Data.4) PROFIBUS-DP via gateway

Page 40: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

ROD 1000 Series

Rotary encoder for separate shaft coupling

Compact dimensions

Synchro flange

42

� = Bearing� = Threaded mounting hole

Dimensionsin mm/inches

Page 41: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

Incremental

ROD 1020 ROD 1030 ROD 1080

Incremental signals � TTL � HTL � 1 VPP

Line counts* 100 200 250 360 400 500 720 9001000 1024 1250 1500 2000 2048 2500 3600

Cutoff (–3 dB)frequenz (–6 dB)Scanning frequency

––Max. 300 kHz

––Max. 160 kHz

� 180 kHz typical� 450 kHz typical–

Power supply

Max. current consumption

(without load)

5 V ± 10%150 mA

10 V to 30 V150 mA

5 V ± 10%150 mA

Electrical connection*

Cable

1 m/5 m,Radial, optional axial, with or without coupling

Max. cable length1) 100 m 150 m

Mech. perm. speed n Max. 10000 rpm

Starting torque � 0.001 Nm (at 20 °C)

Moment of inertia

of rotor

0.45 · 10–6 kgm2

Shaft load Axial 5 NRadial 10 N shaft end

Vibration (55 to 2000 Hz)Shock (6 ms)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

Max. operating temp. 100 °C 70 °C 100 °C

Min. operating temp. Stationary cable: –40 °CMoving cable: –10 °C

Protection (IEC 60529) IP 64

Weight Approx. 0.09 kg (3 oz)

Bold: These preferred versions are available on short notice.* Please indicate when ordering.1) with HEIDENHAIN cable and recommended input circuitry of subsequent electronics (see Interfaces)

43

Mounting Accessory

Fixing clamps for ROD 1000 series(3 per encoder)Id. Nr. 200032-02

Shaft coupling

See Accessories

Page 42: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

� = Bearing� = Threaded mounting hole

Dimensionsin mm/inches

L L1 L2

ROD

ROC/5 V

421.654"

481.890"

522.047"

ROC/10 to 30 V 481.890"

481.890"

522.047"

ROQ 592.323"

592.323"

592.323"

ROQ 425

programmable

632.480"

632.480"

632.480"

ROD/ROC/ROQ 400 with Synchro FlangeRotary encoder for separate shaft coupling

44

Page 43: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

45 46

3) These functions are programmable.4) PROFIBUS-DP via gateway

Bold: These preferred versions are available on short notice.* Please indicate when ordering.

5) Only for cable version. For flange socket version see specifications of ROD 466.6) IP 66 upon request7) through integrated signal doubling

1) for absolute position value2) with HEIDENHAIN cable and recommended input circuitry

of subsequent electronics (see Interfaces)

Incremental Absolute

Multiturn Pro-

grammable

Singleturn

ROD 426 ROD 466 ROD 436 ROD 486 ROQ 425 ROQ 424 ROQ 425 ROQ 425 ROC 413 ROC 410 ROC 412 ROC 413 ROC 409/360 ROC 410 ROC 412

Data interface* – EnDat4) SSI SSI or serial

Right justified3)EnDat

4) SSI ParallelTTL or HTL

Positions per rev – 8192 (13 bits) 4096 (12 bits) 8192 (13 bits) 8192 (13 bits)3) 8192 (13 bits) 1024 (10 bits) 4096 (12 bits) 8192 (13 bits) 360 1024 (10 bits) 4096 (12 bits)

Resolvable

revolutions

– 4096 40963) – –

Code – Pure binary Gray Pure bin./Gray3) Pure binary Gray Gray excess Gray

Electrically per-

missible speed1)

– 512 lines: 5000 rpm at ± 1 bit accuracy10000 rpm at ± 100 bits accuracy

2048 lines: 1500 rpm at ± 1 bit accuracy10000 rpm at ± 50 bits accuracy

Updatingtime500 µs

512 lines: 5000 rpm at ± 1 bit accuracy12000 rpm at ± 100 bits accuracy

2048 lines: 1500 rpm at ± 1 bit accuracy12000 rpm at ± 50 bits accuracy

6000 rpm 1500 rpm

Incremental signals � TTL � HTL � 1 VPP � 1 VPP � 1 VPP –

Line counts/

signal periods*

50 100 150 200 250 360 400500 512 600 720 900 1000 1024

1250 1500 1800 2000 2048 2500 30003600 4096 4500 5000

1000 1024

2000 2048

2500 3600

4096 5000

512 2048 512 512 2048 512 –

Signal periods7)

* 6000 8192 9000 10000 –

Cutoff (–3 dB)frequenz (–6 dB)Scanning frequency

––Max. 300 kHz

� 180 kHz typ.� 450 kHz typ.–

512 lines: � 100 kHz typical; 2048 lines: � 200 kHz typical––

512 lines: � 100 kHz typical; 2048 lines: � 200 kHz typical––

–––

Power supply*/

Max. current consumption

(without load)

5 V ± 10 %/150 mA

10 to 30 V/150 mA

5 V ± 10 %/150 mA

5 V ± 5 %/250 mA

5 V ± 5 % or 10 to 30 V/250 mA

10 to 30 V/300 mA

5 V ± 5 %150 mA

5 V ± 5 % or 10 to 30 V/150 mA

TTL: 5 V ± 5 %/150 mA (ROC 412: 180 mA)HTL: 10 to 30 V/150 mA (ROC 412: 270 mA)

Electrical connection*

Flange socket Axial or radial Axial or radial Radial Axial or radial Axial or radial

Cable 1 m/5 m, axial or radial,

with or without coupling

1 m/5 m, axial or radial,with or without coupling

– 1 m/5 m, axial or radial,with or without coupling

1 m/5 m, axial or radial,without connecting element

Max. cable length2) 100 m 300 m 150 m 150 m 100 m 150 m 100 m TTL: 20 m; HTL: 100 m

Mech. perm. speed n Max. 12000 rpm Max. 10000 rpm Max. 12000 rpm Max. 10000 rpm

Starting torque � 0.01 Nm (at 20 °C) � 0.01 Nm (at 20 °C) � 0.01 Nm (at 20 °C) � 0.01 Nm (at 20 °C)

Moment of inertia

of rotor

1.45 · 10–6 kgm2 3.8 · 10–6 kgm2 3.6 · 10–6 kgm2 1.6 · 10–6 kgm2

Shaft load n � 6000 rpm: axial 40 N/radial 60 N at shaft endn > 6000 rpm: axial 10 N/radial 20 N at shaft end

n � 6000 rpm: axial 40 N/radial 60 N at shaft endn > 6000 rpm: axial 10 N/radial 20 N at shaft end

n � 6000 rpm: axial 40 N/radial 60 N at shaft endn > 6000 rpm: axial 10 N/radial 20 N at shaft end

Axial 10 N/radial 20 N at shaft end

Vibration (55 to 2000 Hz)Shock (6 ms)

� 300 m/s2 5)

� 5000 m/s2� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

Max. operating temp. 100 °C 70 °C 85 °C (100 °Cat UP < 15 V)

100 °C 100 °C UP = 5 V: 100 °CUP = 10 to 30 V: 85 °C

70 °C 100 °C UP = 5 V: 100 °CUP = 10 to 30 V: 85 °C

TTL: 85 °CHTL: 70 °C

Min. operating temp. Flange socket or stationary cable: –40 °CMoving cable: –10 °C

Flange socket or stationary cable: –40 °CMoving cable: –10 °C

–20 °C Flange socket or stationary cable: –40 °CMoving cable: –10 °C

Stationary cable: –20 °CMoving cable: –10 °C

Protection (IEC 60529) IP 67 at housing; IP 64 at shaft inlet6) IP 67 at housing; IP 64 at shaft inlet6) IP 67 at housing; IP 64 at shaft inlet6) IP 67 at housing; IP 65 at shaft inlet

Weight Approx. 0.25 kg (8.8 oz) Approx. 0.35 kg (12 oz) Approx. 0.35 kg (12 oz) Approx. 0.35 kg (12 oz)

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Adapter flange

(non-conducting)Id. Nr. 257044-01

Fixing clamps

(3 per encoder)Id. Nr. 200032-01

Mounting Accessories

for ROD/ROC/ROQ 400 with synchro flange

ROC 415, ROC 417

Rotary encoder for separate shaft coupling

Synchro flange

High absolute resolution

32768 position values per revolution (15 bits) or

131072 position values per revolution (17 bits)

47 48

� = Bearing� = Threaded mounting hole

Dimensionsin mm/inches

Shaft coupling

See Accessories

Page 45: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

49

Absolute

Singleturn

ROC 415 ROC 417

Data interface EnDat2)

Positions per rev 32768 (15 bits) 131072 (17 bits)

Code Pure binary

Elec. perm. speed

for absoluteposition value

60 rpm at ± 2 bits accuracy200 rpm at ± 50 bits accuracy

Incremental signals � 1 VPP

Line count 8192

Cutoff frequency

(–3 dB)� 100 kHz

Power supply

Max. current consumption

(without load)

5 V ± 5 %250 mA

Electrical connection*

Flange socket Axial or radial Axial or radial

Cable 1 m/5 m, axial or radial, with or without coupling

Max. cable length1) 150 m

Mech. perm. speed Max. 10000 rpm

Starting torque � 0.025 Nm (at 20 °C)

Moment of inertia

of rotor

3.6 · 10–6 kgm2

Shaft load Axial 10 NRadial 20 N shaft end

Vibration (55 to 2000 Hz)Shock (6 ms)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

Max. operating temp. 80 °C

Min. operating temp. Flange socket or stationary cable: –40 °CMoving cable: –10 °C

Protection (IEC 60529) IP 67 at housingIP 66 at shaft inlet

Weight Approx. 0.4 kg (14 oz)

Bold: These preferred versions are available on short notice.* Please indicate when ordering.1) with HEIDENHAIN cable and recommended input circuitry of subsequent electronics (see Interfaces)2) PROFIBUS-DP via gateway

Mounting Accessory

Fixing clamps

(3 per encoder)Id. Nr. 200032-01

Shaft coupling

See Accessories

Page 46: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

� = Bearing� = Threaded mounting hole ROD: M3 x 5

ROC/ROQ: M4 x 5

Dimensionsin mm/inches

ROD/ROC/ROQ 400 with Clamping FlangeRotary encoder for separate shaft coupling

L L1 L2

ROD

ROC/5V

361.417"

421.654"

461.811"

ROC 10 to 30 V 421.654"

421.654"

461.811"

ROQ 532.087"

532.087"

532.087"

ROQ 425

programmable

632.480"

632.480"

632.480"

50

Page 47: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

Incremental Absolute

Multiturn Pro-

grammable

Singleturn

ROD 420 ROD 430 ROD 480 ROQ 425 ROQ 424 ROQ 425 ROQ 425 ROC 413 ROC 413

Data interface* – EnDat4) SSI SSI or serial

Right justified 3)EnDat

4) SSI

Positions per rev – 8192 (13 bits) 4096 (12 bits) 8192 (13 bits) 8192 (13 bits) 3) 8192 (13 bits)

Resolvable

revolutions

– 4096 40963) –

Code – Pure binary Gray Pure binary/ Gray3) Pure binary Gray

Electrically per-

missible speed1)

– 512 lines: 5000 rpm at ± 1 bit accuracy10000 rpm at ± 100 bits accuracy

Updating time500 µs

512 lines: 5000 rpm at ± 1 bit accuracy12000 rpm at ± 100 bits accuracy

Incremental signals � TTL � HTL � 1 VPP � 1 VPP � 1 VPP

Line counts* 50 100 150 200 250 360 400500 512 600 720 900 1000 1024

1250 1500 1800 2000 2048 2500 30003600 4096 4500 5000

1000 1024

2000 2048

2500 36004096 5000

512 512

Cutoff (–3 dB)frequenz (–6 dB)Scanning frequency

––Max. 300 kHz

� 180 kHz typical� 450 kHz typical–

� 100 kHz typical––

� 100 kHz typical––

Power supply*

Max. current consumption

(without load)

5 V ± 10 %

150 mA

10 to 30 V

150 mA

5 V ± 10 %

150 mA

5 V ± 5 %

250 mA

5 V ± 5 % or10 to 30 V

250 mA

10 to 30 V

300 mA

5 V ± 5 %

150 mA

5 V ± 5 % or10 to 30 V

150 mA

Electrical connection*

Flange socket Axial or radial Axial or radial Radial Axial or radial

Cable 1 m/5 m, axial or radial,

with or without coupling

1 m/5 m, axial or radial,with or without coupling

– 1 m/5 m, axial or radial,with or without coupling

Max. cable length2) 100 m 300 m 150 m 150 m 100 m 150 m 100 m

Mech. perm. speed n Max. 12000 rpm Max. 10000 rpm Max. 12000 rpm

Starting torque � 0.01 Nm (at 20 °C) � 0.01 Nm (at 20 °C) � 0.01 Nm (at 20 °C)

Moment of inertia

of rotor

1.45 · 10–6 kgm2 3.8 · 10–6 kgm2 3.6 · 10–6 kgm2

Shaft load

at shaft endn � 6000 rpm: axial 40 N/radial 60 Nn > 6000 rpm: axial 10 N/radial 20 N

n � 6000 rpm: axial 40 N/radial 60 Nn > 6000 rpm: axial 10 N/radial 20 N

n � 6000 rpm: axial 40 N/radial 60 Nn > 6000 rpm: axial 10 N/radial 20 N

Vibration (55 to 2000 Hz)Shock (6 ms)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

� 100 m/s2 (EN 60068-2-6)� 1000 m/s2 (EN 60068-2-27)

Max. operating temp. 100 °C 85 °C(100 °C at UP < 15 V)

100 °C UP = 5 V: 100 °CUP = 10 to 30 V: 85 °C

70 °C UP = 5 V: 100 °CUP = 10 to 30 V: 85 °C

Min. operating temp. Flange socket or stationary cable: –40 °CMoving cable: –10 °C

Flange socket or stationary cable: –40 °CMoving cable: –10 °C

–20 °C Flange socket or stationary cable: –20 °CMoving cable: –10 °C

Protection (IEC 60529) IP 67 at housing; IP 64 at shaft inlet5) IP 67 at housing; IP 64 at shaft inlet5) IP 67 at housing; IP 64 at shaft inlet5)

Weight Approx. 0.25 kg (8.8 oz) Approx. 0.35 kg (12 oz) Approx. 0.35 kg (12 oz)

Bold: These preferred versions are available on short notice.* Please indicate when ordering.

51 52

3) These functions are programmable.4) PROFIBUS-DP via gateway5) IP 66 upon request

1) for absolute position value2) with HEIDENHAIN cable and recommended input circuitry

of subsequent electronics (see Interfaces)

Page 48: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

HEIDENHAIN Shaft Couplings

ROD/ROC/ROQ 400 ROD 1000 ROC 417, ROC 415

Diaphragm couplings

with metallic isolation

Metalbellows

coupling

Diaphragm

coupling

Flat

coupling

K 14 K 17/01

K 17/06

K 17/02

K 17/04

K 17/03 18EBN3 K 03 K 18

Hub bores 6 mm 6 mm6/5 mm

6/10 mm10 mm

10 mm 4/4 mm 10 mm 10 mm

Kinematic

error of transfer*

± 6” ± 10” ± 40" ± 2” ± 3”

Torsional

rigidity500 Nm

rad 150 Nmrad 200 Nm

rad 300 Nmrad 60 Nm

rad 1500 Nmrad 1200 Nm

rad

Max. torque 0.2 Nm 0.1 Nm 0.2 Nm 0.1 Nm 0.2 Nm 0.5 Nm

Max. radial

misalignment �

� 0.2 mm � 0.5 mm � 0.2 mm � 0.3 mm

Max. angular error � � 0.5° � 1° � 0.5° � 0.5°

Max. axial motion � � 0.3 mm � 0.5 mm � 0.3 mm � 0.2 mm

Mmt. of inertia (approx.) 6 · 10–6 kgm2 3 · 10–6 kgm2 4 · 10–6 kgm2 0.3 ·10–6 kgm2 20 · 10–6 kgm2 75·10–6kgm2

Permissible speed 16000 rpm 16000 rpm 12000 rpm 10000 rpm 1000 rpm

Torque for locking

screws (approx.)

1.2 Nm 0.8 Nm 1.2 Nm

Weight 35 g 24 g 23 g 27.5 g 9 g 100 g 117 g

*With radial misalignment � = 0.1 mm, angular error � = 0.15 mm over 100 mm � 0.09° to 50 °C

Radial misalignment Angular error Axial motion

�����

���

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��� ������� �����

� �

���

���

��

����

����

����

���

���

� ��

���

����

���

���

� �

����

� ��

��

� ��

��������������

���

���

��

����

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��� �������� ����

��� �������� ����

��� �������� �����

���

����

����

���

��

Mounting bracket

Id. Nr. 324322-01

�������������

��� ���������� ������

��� ��������� ������

� �

�����

���

������

�����

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Mounting flange

Id. Nr. 201437-01

Mounting Accessories

For ROD/ROC/ROQ 400 series with clamping flange

53 54

Shaft coupling

See page 54

Mounting Accessories

Screwdriver bit

For HEIDENHAIN shaft couplings and forExN 100/400 shaft clamps

Width across flats 1.5Length 70 mmId. Nr. 350 378-01

Screwdriver

Adjustable torque0.2 Nm to 1 Nm Id. Nr. 350379-010.5 Nm to 5 Nm Id. Nr. 350379-02

Page 49: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

55

Diaphragm coupling K 14

for ROD/ROC/ROQ 400 serieswith 6 mm shaft diameter

Id. Nr. 293328-01

The recommended fit for thecustomer shaft is h6.

Diaphragm coupling K 17 withmetallic isolationfor ROD/ROC/ROQ 400 serieswith 6 or 10 mm shaft diameter

Id. Nr. 296746-xx

K 17

VersionD1 D2 L

01 � 6 F7 � 6 F7 22 mm

02 � 6 F7 � 10 F7 22 mm

03 � 10 F7 � 10 F7 30 mm

04 � 10 F7 � 10 F7 22 mm

06 � 5 F7 � 6 F7 22 mm

Diaphragm coupling K 03

Id. Nr. 200313-04forROC 417

ROC 415

Flat coupling K 18

Id. Nr. 202227-01forROC 417

ROC 415

� = Bearing

Dimensionsin mm

Metal bellows coupling 18 EBN 3

for rotary encoders of the ROD 1000series with 4 mm shaft diameter

Id. Nr. 200393-02

Accesso

ries

Page 50: Rotary encoders with mounted stator coupling - Saba …saba.kntu.ac.ir/eecd/Ecourses/instrumentation/heidenhain... · Rotary encoders with mounted stator coupling This catalog supersedes

56

Contacts:

Male contact

Female contact

Flange socket: A flange socket ispermanently mounted on the encoder ormachine housing, has an external threadand is available with male or femalecontacts.

Coupling: A connecting element withexternal thread, regardless of whether thecontacts are male or female. A coupling onmounting base features a flange withmounting holes.

Connector: A connecting element with aknurled coupling ring, regardless ofwhether the contacts are male or female.

Protection:

When engaged, connections provideprotection to IP 67 (D-sub connector: IP 30)as per IEC 529/IEC 144/EN 60529. Whennot engaged, there is no protection (IP 00).

Pin numbering

The pins on connectors are numbered indirections opposite to those on couplings,regardless of whether the contacts aremale or female. Couplings and flangesockets, both with external threads, havethe same pin-numbering direction.

View of contact end:

Connecting Elements

General Information

17-pin12-pin

Binder connector:

Compact, round connector with couplingring for encoders with Binder flange socket.

D-sub connector:

The D-sub connector connects the encoderto the PC counter card or absolute valuecard.

15-pin

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57

Overall Dimensions

21-pin

HEIDENHAIN connector

insulatedHEIDENHAIN coupling

insulated

HEIDENHAIN coupling on mounting base insulated

HEIDENHAIN flange socket

Binder connector Binder connector

Right-angled version,adjustable in 45° increments

x

x: 42.7 15-pin

41,7

D-sub connector

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58

Connecting Elements and Cables (12-pin)

Standard Versions

� TTL, � HTL and � 1 VPPConnector on encoder cable Connector (male),

12-pin, shield on housingCoupling on encoder cable Coupling (male),

12-pin,shield on housing

for encoder cable dia. 6 mmdia. 4.5 mm

291698-03291698-14

for encoder cable dia. 6 mmdia. 4.5 mm

291697-07291697-06

Flange socket on encoder Flange socket (male),

12-pin,shield on housing200 722-02

Couplingonmountingbase Couplingonmounting

base (male),

shield on housing

for encoder cable dia. 6 mm 291698-08

Polyurethane (PUR) connecting cable dia. 8 mm

[4(2 × 0.14 mm2) + (4 × 0.5 mm2)] Shield on housingfor encoders with connector

Polyurethane (PUR) connecting cable dia. 8 mm

[4(2 × 0.14 mm2) + (4 × 0.5 mm2)] Shield on housingfor encoders with coupling or flange socket

Complete with coupling (female)and connector (male)

298400-xx Complete with connector (female)and connector (male)

298399-xx

Complete with connector (female) andD-sub connector (female) for IK 220

310199-xx

With one coupling (female) 298402-xx With one connector (female) 309777-xx

Mating element on connecting

cable to connector on encoder cable

Coupling (female),

12-pin, shield on housingMating element on connecting cable

to coupling or flange socket on

encoder

Connector (female),

12-pin, shield on housing

for connecting cable dia. 8 mm 291698-02 for connecting cable dia. 8 mm 291697-05

Connector on connecting cablel forconnection to subsequent electronics

Connector (male),

12-pin, shield on housingConnector on connecting cable forconnection to subsequent electronics

Connector (male),

12-pin, shield on housing

for connecting cable dia. 8 mm 291697-08 for connecting cable dia. 8 mm 291697-08

Cable only 244957-01 for subsequent electronicsFlange socket (female),

12-pin: 200722-01

Coupling on mounting

(female),

for cable dia. 8 mm,12-pin: 291698-07

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59

� 1 VPP

12-pin

HEIDENHAIN flange socket

or coupling

12-pin

HEIDENHAIN

connector

5 6 8 1 3 4 12 10 2 11 7 9 /

Ua1 � Ua2 � Ua0 � 5 V*

(UP)0 V

(UN)5 V*

Sensor0 V

Sensor� Vacant Vacant

Brown Green Gray Pink Red Black Brown/Green

White/Green

Blue White Violet / Yellow

EN 50178

Pin Layout

� TTL

12-pin

HEIDENHAIN flange socket

or coupling

5 6 8 1 3 4 12 10 2 11 7 9 /

A B R 5 V

(UP)0 V

(UN)5 V

Sensor0 V

SensorVacant Vacant Vacant

+ – + – + –

Brown Green Gray Pink Red Black Brown/Green

White/Green

Blue White Violet / Yellow

EN 50178

� HTL12-pin

HEIDENHAIN flange socket

or coupling

5 6 8 1 3 4 12 10 2 11 7 9 /

Ua1 � Ua2 � Ua0 � 10 to

30 V

(UP)

0 V

(UN)10 to

30 V

Sensor

0 V

Sensor� Vacant Vacant

Brown Green Gray Pink Red Black Brown/Green

White/Green

Blue White Violet / Yellow

EN 50178

The sensor lines are connected internally to therespective supply lines.Shield on housing.* ROD 466 and ERN 460 have a power supply of 10 to 30 V.

The sensor lines are connected internally to therespective supply lines.Shield on housing.

The sensor lines are connected internally to therespective supply lines.ROD 1030/ERN 1030 without inverse signals �, � and �.Shield on housing.

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60

Binder Connecting Elements (12-pin)for ERN 400 with blind hollow shaft and Binder model radial flange socket

� TTL, � HTL and � 1 VPPMating element on connecting cable to encoder flange socket

Binder connector (female)

12-pin, straight,shield on housing

for connecting cable dia. 6 mmto dia. 8 mm

292275-02

Binder connector (female),

12-pin, right-angled,shield on housing

for connecting cable dia. 6 mmto dia. 8 mm

298541-01

Polyurethane (PUR) connecting cable dia. 6 mm

[6(2 × 0.19 mm2)] Shield on housingfor encoders with Binder model flange socket

With one connector

(Binder model), female329306-xx

Cable only dia. 6 mm 291639-01

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12-pin Binder flange socket 12-pin Binder connector,

straight or right-angled

E F H A C D M K B L G J /

Ua1 � Ua2 � Ua0 � 5 V*

(UP)0 V

(UN)5 V*

Sensor0 V

Sensor� Vacant Vacant

Brown Green Gray Pink Red Black Brown/Green

White/Green

Blue White Violet / Yellow

EN 50178

Pin Layout

� TTL

12-pin Binder flange socket 12-pin Binder connector,

straight or right-angled

E F H A C D M K B L G J /

A B R 5 V

(UP)0 V

(UN)5 V

Sensor0 V

SensorVacant Vacant Vacant

+ – + – + –

Brown Green Gray Pink Red Black Brown/Green

White/Green

Blue White Violet / Yellow

EN 50178

� HTL12-pin Binder flange socket 12-pin Binder connector,

straight or right-angled

E F H A C D M K B L G J /

Ua1 �* Ua2 �* Ua0 �* 10 to

30 V

(UP)

0 V

(UN)10 to

30 V

Sensor

0 V

Sensor� Vacant Vacant

Brown Green Gray Pink Red Black Brown/Green

White/Green

Blue White Violet / Yellow

EN 50178

The sensor lines are connected internally to therespective supply lines.Shield on housing.* ERN 460 and ROD 466 have a power supply of 10 to 30 V.

The sensor lines are connected internally to therespective supply lines.Shield on housing.* 0 V for ROD/ERN 1030.

The sensor lines are connected internally to the respective supply lines.Shield on housing.

� 1 VPP

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Connecting Elements and Cables (17-pin)

Serial InterfaceConnecting element

on encoder cable

Coupling (male),

17-pin

for encoder cable dia. 6 mmdia. 4.5 mm

291698-25291698-26

Polyurethane (PUR) connecting

cable dia. 8 mm

[(4 × 0.14 mm2) + 4(2 × 0.14 mm2) + (4 × 0.5 mm2)]

Complete with connector (female)and coupling (male)

323897-xx Complete with connector (female)and D-sub connector (male)for IK 115

324544-xx

With one connector (female) 309778-xx Complete with connector (female)and D-sub connector (male)for IK 220

332115-xx

Mating element on connecting

cable to connecting element on

encoder cable

Connector (female), 17-pin

for connecting cable dia. 8 mm 291697-26

Connector on connecting cable

to the subsequent electronicsConnector (male), 17-pin

for connecting cable dia. 8 mm 291697-27

Coupling on extension cable

for extension cable dia. 8 mm 291698-27

Cable only 266306-01

Flange socket for connecting the cable to the subsequent electronics

Flange socket (female), 17-pin: 315892-10

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63

Pin Layout

Serial InterfacePin assignments for ROC 417, ROC 415, ROC 413, ROC 412, ROC 410, ECN 113, ECN 413, ROQ 424, ROQ 425 and EQN 425

17-pin

HEIDENHAIN coupling

or flange socket

15 16 12 13 14 17 8 9 7 10 11

A B DATA DATA CLOCK CLOCK (UP) 0 V

(UN)Internal

shield

+ – + –

Green/Black

Yellow/Black

Blue/Black

Red/Black

Gray Pink Violet Yellow Brown/Green

White/Green

/

EN 50178

1 4 3 2 5 6

UP

Sensor*0 V

Sensor*Vacant Vacant Vacant Vacant

Blue White Red Black Green Brown

UP = Power supply voltage.External shield on housing.Vacant pins or wires must not be used!*The sensor lines are not used when UP = 10 to 30 V.

Pin assignments for ROC 425 programmable and EQN 425 programmable

17-pin HEIDENHAIN

flange socket

15 16 12 13 14 17 8 9 7 10 11

A B DATA DATA CLOCK CLOCK 10 to

30 V

(UP)

0 V

(UN)Internal

shield

+ – + –

Green/Black

Yellow/Black

Blue/Black

Red/Black

Gray Pink Violet Yellow Brown/Green

White/Green

/

1 4 3 2 5 6

RxD TxD � Direction

of rotation

Preset 1 Preset 2

Blue White Red Black Green Brown

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64

Connecting Elements and Cables (21-pin)

Parallel InterfaceConnecting element

on encoder cable

Coupling (male),

21-pin

for encoder cable dia. 8 mm 291698-30

Polyurethane (PUR) connecting

cable dia. 8 mm [11(2 x 0.14 mm2)]

With one connector

(female)269165-xx

Mating element on connecting

cable to connecting element

on encoder cable

Connector (female), 21-pin

for connecting cable dia. 8 mm 291697-30

Connector on connecting cable

to the subsequent electronicsConnector (male), 21-pin

for connecting cable dia. 8 mm 291697-31

Coupling on extension cable

for extension cable dia. 8 mm 291698-30

Cable only 262360-01

Flange socket for connecting the cable to the subsequent electronics

Flange socket (female), 21-pin: 315892-12

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65

Pin Layout

Parallel Interface ROC 412, ROC 410, ROC 409/360

21-pin

HEIDENHAIN coupling

or flange socket

1 2 3 4 5 6 7 8 9 10 11

0 V

(UN) (UP)*

RELEASE A

**

RELEASE B

**

Bit 102)

Bit 93)

Bit 8 Bit 7 Bit 6 Bit 5 Bit 4

White Brown Green Yellow Gray Pink Blue Red Black Violet Gray/Pink

EN 50178

12 13 14 15 16 17 18 19 20 21

Bit 3 Bit 2 Bit 1

(MSB)0 V

SensorUP

Sensor*Bit 1 MSB

***

Bit 11 Bit 121)

Vacant Vacant

Red/Blue

White/Green

Brown/Green

White/Yellow

Yellow/Brown

White/Gray

Gray/Brown

White/Pink

Pink/Brown

White/Blue

* � TTL: UP = 5 V� HTL: UP = 10 V to 30 V

*** RELEASE A/B not with ROC 412 (HTL version)

*** Bit 1 (MSB) only for ROC 410, ROC 409/360 (TTL and HTL)

1) Bit 12 – LSB for ROC 4122) Bit 10 – LSB for ROC 4103) Bit 9 – LSB for ROC 409/360

Vacant pins or wires must not be used!External shield on housing.

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66

HEIDENHAIN Measuring and Testing Equipment

The IK 115 is an adapter card for PCs forinspecting and testing absoluteHEIDENHAIN encoders with EnDat or SSIinterface. The user can read out allparameters of the encoder over the EnDatinterface and write to all encoder memoryareas that are not write-protected.

IK 115

Encoder input EnDat or SSI(absolute value and incremental signals)

Interface ISA bus

Application software Operating system: Windows 95/98Functions: Position value display

Counter for incremental signalsEnDat functions

Dimensions 158 mm x 107 mm

The PWM 8 is a universal measuringdevice for inspecting and adjustingHEIDENHAIN incremental encoders.Several adapters are provided for thevarious encoder signals.The display is a smallLCD screen witheasy-to-use soft keys.

PWM 8

Encoder inputs 11 µAPP/1 VPP/TTL/HTL signals via adapters

Functions Measuring the signal amplitudes, currentconsumption, power supply

Display of phase angle, on-off ratio,scanning frequency

Display symbols for reference signal, disturbancesignal, count direction

Integrated universal counter

Outputs Incremental signals for subsequent electronicsIncremental signals for oscilloscope via BNC sockets

Power supply 10 to 30 V, max. 15 W

Dimensions 150 mm × 205 mm × 96 mm

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Counter Cards

IK 220

PC counter card

The IK 220 is an adapter card for ATcompatible PCs for measured valueacquisition of two incremental or

absolute linear and angular encoders.

The subdivision and counting electronicssubdivide the sinusoidal input signals

up to 4096 fold. Driver software isincluded.

IK 410V

Encoder inputs Incremental signals: 1 × � 1 VPPCommutation signals: 1 x sine/cosine (VPP)

Signal subdivision

(signal period : meas. step) Up to 1024-fold

Input frequency Max. 350 kHz

Counter 32 bits

Interface 16-bit microcomputer interface

Driver software BORLAND C and C++, TURBO PASCAL

Data format MOTOROLA or INTEL format

Dimensions 100 mm × 65 mm

IK 410V

Counter card with 16-bit microcomputer

interface

The IK 410V is an interpolation and counterPCB for incremental encoders with additionalinput for commutation signals (one sine/cosine per revolution). It is inserted directlyonto the PCB of the customer’s electronics.

IK 220

Input signals

(switchable)� 1 VPP � 11 µAPP EnDat SSI

Encoder inputs Two D-sub ports (15-pin) male

Input frequency (max.) 500 kHz 33 kHz –

Cable length (max.) 60 m 10 m

Signal subdivision

(signal period : meas. step) Up to 4096-fold

Data register for measured

values (per channel)48 bits (44 bits used)

Internal memory For 8192 position values

Interface PCI bus (plug and play)

Driver software and

demonstration program

For WINDOWS NT/95/98

in VISUAL C++, VISUAL BASIC and BORLAND DELPHI

Dimensions Approx. 190 mm × 100 mm

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HEIDENHAIN is represented in sales andservice subsidiaries in all importantindustrial nations. In addition to theaddresses listed here, there are manyservice agencies located worldwide. Formore information, visit our Internet site orcontact HEIDENHAIN in Traunreut,

Europe

Sales and Service — Worldwide

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Asia

America

Africa

Sale

san

dS

erv

ice

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Germany – Application Support

Germany – Sales and Service

349 529-23 ·100 · 4/2002 · F&W · Printed in Germany · Subject to change without notice

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