rohm products for electric vehicles · sic power devices accelerate electric vehicle innovation...
TRANSCRIPT
R O H M P r o d u c t s f o r
E l e c t r i c V e h i c l e s
High Voltage
IGBT/SJ MOSFET
SiC Power Device
Isolation
Technology
General-Purpose
Power Supply/Tr/Di/
Shunt Resistor/Motor Driver, etc.+ +
+Dedicated
EV Block
+12V
Low Voltage
Circuit
IsolationHigh Voltage
Battery/Drive
Circuit
• High reliability/ high breakdown resistance• Miniaturization• Low consumption/ superior thermal resistance
=
ROHM's Approach to Dedicated EV Blocks
For specialized EV blocks, it is necessary to isolate the 12V low-voltage circuit
from the high voltage battery/drive system while providing higher reliability,
greater miniaturization, and lower power consumption. ROHM meets these needs
with a variety of power devices, including SiC, IGBTs, and SJ MOSFETs.
We also offer products optimized for a variety of solutions, including shunt
resistors for current detection, diodes, transistors, power supplies, and control
ICs for power devices that contribute to lower power consumption, higher
efficiency and greater miniaturization.
Dedicated EVBlock Needs
ROHM's Solutionfor Dedicated
EV Blocks
SiC Power DevicesAdopted for Inverters in Formula E – the Premier Racing Series for Electric Cars
As an official technology partner of Formula
E team Venturi, which participates in FIA's
Formula E Championship series, ROHM
supplies SiC (Silicon Carbide) power devices
that contribute to increased efficiency in the
power electronics system of state-of-the-art,
all-electric race cars.
Integrated into the inverter that comprisesthe core of the drive system
Contributes to smaller lighter inverters
Reduced 2kg
2016
SiC-Equipped Inverter
(IGBT + SiC SBD)
Decreased 30%
Increased 1.7%
Contributes to higher efficiencyand smaller size
(Cooling System)
Exploring the possibilities of SiC through Formula E
2015
Conventional Inverter
(IGBT + FRD)
SiC Power Devices Accelerate Electric Vehicle Innovation
Season 3Season 2
Efficiency
Weight
Volume
In the diagram below, showing dedicated EV blocks, ROHM is focusing its efforts
on the main inverter, DC/DC converter, onboard charger, and electric compressor.
Currently, integrating SiC SBDs in the onboard charger has become mainstream.
Going forward, we believe that SiC MOSFETs will be increasingly adopted to
provide greater efficiency and withstand voltage that will translate to shorter
charge times and increased charge efficiency. We ensure a stable supply of high
quality products by leveraging our vertically integrated production system in
which all processes, from materials to package, are carried out in-house.
For battery-driven Formula E cars, power supply
control is the most important factor, and making the
most efficient use of electricity can often mean the
difference between victory and defeat. ROHM SiC
power devices were adopted in the main drive
inverters for Season 3, achieving a significant
reduction in energy loss.
In Season 3, hybrid IGBT+SiC SBD modules replaced
conventional IGBT modules used in Season 2, and
Season 4, which starts at the end of 2017, will see the
adoption of full SiC power modules comprised of SiC
MOSFETs and SiC SBDs that further reduce switching
loss by 74% while at the same time significantly
improve vehicle performance by dramatically reducing
the size and weight of the inverter.
Conventional
IGBT Module
End of 2017
Full SiCModule
October 2016
HybridModule
Full SiC
IGBT + SBD
Conventional
IGBT + FRD
Switching Loss (W)
Eon Eoff Err
40% less
74% less
Approach to Formula E
Si FRDSi FRD Si FRDSi FRD
Si IGBT TSi IGBT
SiC SBDSiC SBD SiC SBDSiC SBD
Si IGBTSi IGBT Si IGBTSi IGBT
SiCMOSFET
SiC SBDSiC SBD SiC SBDSiC SBD
SiCMOSFET
ROHMMMMMMMMM SSSSSSSSSSSSSSiCiCiCiCiCiCiCCiCCii TTTTTTTTTTTTeeechnnoloo ogy DeDeelililiiveveveveveveveeveveveeeversrrrrrr Impmmmmm roveddd PePePerfrfrfororormamamancncnceee
Season 3Season 3
Season 4Season 4
New
Next
*The above data are the results of evaluation conducted by ROHM and intended for
reference purposes only. ROHM does not guarantee any of the characteristics shown here.
ROHM's approachto dedicated
EV blocks
h
Transmission
HV. Battery HV DC
LV DC
Auxiliary
BMS CAN
EMS
U
VW Pump
12 V
48 V
CAN
Steering
Motor INVERTER
EMS: Energy Management Systems
BMS: Battery Management Systems Fast Charge Station (DC) AC Charge Station
DC / DC
CONVERTERONBOARD
CHARGER
ELECTRIC
COMPRESSOR
Wireless Charger
1
4
DC / DC
CONVERTER
DC / DC CONVERTERONBOARD CHARGERIn EVs the engine is replaced by a high voltage battery and motor.
The DC/DC converter switches power elements and utilizes a transformer
to convert the high battery voltage to a lower voltage.
To protect low voltage electronic circuits, it is necessary to electrically isolate
both the signal and ground from the low and high voltage boards.
ROHM DC/DC converters with built-in SiC MOSFET
enable high-speed switching, making it possible to
achieve greater miniaturization and higher performance
while improving safety.
Along with greater functionality and accuracy in
automotive blocks, ICs that can supply stable power to
MCUs and sensors are being increasingly demanded. In
response, ROHM offers linear regulators strong against
external noise and battery fluctuations. We also offer a
broad lineup of class-leading automotive-grade
quiescent current regulators that contributes to greater
energy savings and enables users to select the ideal
product based on application requirements.
Utilizing SiC power devices makes it
possible to reduce the size and power
consumption of EV systems. Superior
voltage and thermal resistance enable
mounting under harsh environments and
provide greater space savings through
optimized thermal design. This contributes
to higher efficiency in EVs while expanding
interior cabin space.
ROHM Init iat ives for Dedicated EV Blocks
ROHM Products for EV ECUs
LDOsSiC POWER DEVICES Single Output Low Saturation Regulators
SCT2 Series
SCS2 SeriesBD4xxMx Series
BD7xxLx Series
BD8xxMxx Series
Onboard chargers consist of AC/DC converters that convert an AC voltage
(100V to 240V) to a DC voltage in order to charge the high voltage battery.
To ensure worldwide compatibility, the permissible input voltage
for many onboard chargers ranges from 85V to 265V.
And to meet market needs for shorter charge times, the voltage specified
under fast charging standards is increased, along with battery voltage.
As a result, onboard chargers tend to have higher permissible input voltage,
promoting the use of SiC not only for the internal diodes, but MOSFETs as well.
AC
To an auxiliary battery,
car navigation system,
air conditioning,
ECU, etc.
High Vol t age monitor
Isolated Gate Driver
Isolated Gate Driver
Isolated Gate Driver
Driver
Memory Operational AmplifierComparator
Voltage Detector(Reset IC)
AC Line
Memory Operational AmplifierComparator
Voltage Detector(Reset IC)
Low OhmicResistor
SchottkyBarrier Diode
Fast RecoveryDiode Zener Diode Schottky
Barrier DiodeFast Recovery
Diode Zener Diode
Op. Amp.
I solator
Isolated Gate Driver
Isolated Gate
Driver
Isolated Gate
Driver
Isolated Gate
Driver
Isolated Gate
Driver
Isolated Gate
Driver
Isolated Gate
Driver
MCU
SiC SBD
SiC SBD
SiC SBD
SiC SBD
SiC MOSFET MOSFET
SiC MOSFETSiC MOSFET MOSFET
MOSFET
SiC MOSFETSiC MOSFET
SiC MOSFETSiC MOSFETSiC MOSFETSiC MOSFET
SiC MOSFETSiC MOSFETSiC MOSFETSiC MOSFET
SiC MOSFETSiC MOSFET SiC MOSFETSiC MOSFET
HV Battery
LVBattery14V output
LowOhmic
Resist or
LV PowerSupply
SBDMOSFET
LowOhmic
Resist or
CAN Transceiver
TVS Diode
LV Battery
Flyback Power Supply
Diode
MOSFET
Flyback Power Supply
Diode
MOSFET
MCULV Power
Supply
SBDMOSFET
LowOhmic
Resist orLow Voltage
Side
High Voltage Side
Low Voltage Side
High Voltage Side
Ou
tpu
t Vo
ltag
e (V
)
Frequency (MHz)
Noise Resistance(BD8xxMxx Series)
0 1000 2000 3000 4000
1
2
3
4
5
6
Stable output voltage
0
10
20
30
40
Circu
it C
urr
en
t (μ
A)
ConventionalSeries
Circuit Current
30
BD7xxLxxSeries0
20
40
60
80
100
120
Lo
ss (W
)
Si IGBT SiC MOSFET
Switching ON Loss
Switching OFF Loss
Conduction Loss
73% lower loss vs IGBT
6
cally isolate
MOSFETLV
Motor
High
Voltage
DC/DC CONVERTER
Batteries
Low Voltage ECU
Low Voltage Battery
SSiCC OSFETOMOSFET OSFETOOMOSFET
age
,
well.
SSiCC OS ETFETSMOSSMOOSFMOSOSFETFET OSFETMOSFOOSMOSFET
High VoltaSide
MAIN INVERTER ELECTRIC COMPRESSORThe main inverter converts DC voltage provided by the battery
into 3-phase AC voltage for driving the motor.
Many power devices used in inverters consist of IGBTs and diodes,
but the combination of SiC MOSFETs and SiC SBDs are drawing attention
due to their lower resistance and switching losses.
Going forward, we will work on further improving
performance, such as by reducing ON resistance.
In EVs, the AC compressor is electric.
High voltage is used to increase motor efficiency, and for inverters that
control rotation as well, high voltage, along with high reliability and high efficiency,
are important factors. ROHM IGBTs for electric compressors are
low-loss devices that achieve superior short-circuit tolerance.
ROHM IGBTs contribute to greater energy
savings and efficiency in a wide range of
high voltage high current applications.
Original trench gate structure and thin wafer
technology are used to achieve low
switching loss and VCE(sat). This makes the
AEC-Q101 qualified RGS series ideal for a
variety of EV systems, including the electric
compressor.
Features such as high power handling
capability and ultra-low resistance are
ideal for current detection in high power
automotive blocks. High precision welding
technology utilized between the resistive
element and electrodes allows ROHM's
PSR series to deliver excellent tempera-
ture coefficient of resistance (TCR) - even
in the low-ohmic region.
ROHM Init iat ives for Dedicated EV Blocks
ROHM Products for EV ECUs
SHUNT RESISTORS IGBTs Isolated Gate Bipolar Transistor
The broad lineup consists of both
low VF and IR types that allow
users to select the ideal product
based on set requirements.
ROHM offers a wide range of MOSFETs
that support a variety of motor and drive
applications, including low ON
resistance models developed utilizing
the latest processes.
RGS Series
SCHOTTKY BARRIER DIODES
MOSFETsHigh power achieved by combining
precision welding echnology
with a high-performance alloy
High Performance Resistive Alloy
(Ni-Cr/Cu-Mn)
PSR Series
Low VF Series
Ultra-Low IR Series
40V Series
60V Series
100V Series
Precision weldsElectrode (Cu) Electrode (Cu)
LV Battery
Memory Operational AmplifierComparator
Voltage Detector(Reset IC)
LV PowerSupply
I solator
Motor
Resolver
UVW
Isolated Gate
Driver
CurrentBuffer
Temperature Monitor IC
MOSFET Fast RecoveryDiode Zener Diode
Op. Amp. Current SenceI solator
MCU
Isolated Gate
Driver
CurrentBuffer
Isolated Gate
Driver
CurrentBuffer
Isolated Gate
Driver
CurrentBuffer
Isolated Gate
Driver
CurrentBuffer
Isolated Gate
Driver
CurrentBufferSBDMOSFET
SiCMOSFET
SiCMOSFET
SiCMOSFET
SiCMOSFET
SiCMOSFET
SiCMOSFET
SiCMOSFET
SiCMOSFET
SiCMOSFET
SiCMOSFET
SiCMOSFET
SiCMOSFET
LV Battery
HV Battery
LowOhmic
Resist or
CAN Transceiver
TVS Diode
Flyback Power Supply
Diode
MOSFET
CXPI Transceiver
Operational AmplifierComparator
Schottky Barrirer Diode
Motor
UVW
Isolated Gate
Driver
Isolated Gate
Driver
Isolated Gate
Driver
Isolated Gate
Driver
Isolated Gate
Driver
CAN Transceiver
Flyback
Power Supply Diode
Sensor
IGBT
MOSFET
LowOhmic
Resist or
IGBT
IGBT IGBT
IGBT
IGBT
LDO
Comparator
Isolated Gate
Driver
MCU
TVS Diode
I solator
I solator
HV Battery
LV PowerSupply
SBDMOSFETLow
OhmicResist or
Low Voltage Side
High Voltage Side
Low Voltage Side
High Voltage Side
Motor
Low Voltage ECU
DC/DC Converter
Low Voltage Battery
High
Voltage
Batteries
MAIN INVERTER
ROHM Automotive Catalogs
Includes detailed information on
the ROHM Group's broad range of
automotive products.
We offer an extensive lineup of
automotive-grade products and
solutions that support the
continuing electronification and
evolution of today's and
next-generation vehicles.
Automotive Catalog
Introduces ROHM's
industry-leading products for
power applications.
Also included are high voltage, high
efficiency devices utilizing SiC.
Please refer to our next-generation
Eco Devices that contribute to
greater energy savings and
reduced CO2 emissions.
Power Device Catalog
Automotive and Power Device Catalogs are available in addition to this brochure.
No.60P7124E-B 11.2017 PDF
October 1st, 2017.