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    Risk Assess

    Criteria

    Work Haz

    Indetification

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    ent

    rd

    Sheets

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    Catastrophic (5)

    Most Certain (5)

    Will happen anytime in

    the year 25

    Likely (4)

    Will happen in 1 5

    years 20

    Moderate (3)

    Will not happen in 5

    years 15

    Unlikely (2)

    Will not happen in 10

    years 10

    Rare (1)

    Will not happen in 20 or

    more years 5

    Legend:

    Score-20-25 Extreme Risk

    Score- 12-18 High Risk

    Score- 6-10 Moderate Risk

    Score- 1- 5 Low Risk

    Risk Asses

    PROBABILITY

    o Death

    o Significant

    Production or Property

    Loss (>Rs.100,000)

    o Offence against lawor regulation

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    Critical (4) Moderate (3) Minor (2) Negligible (1)

    20 15 10 5

    16 12 8 4

    12 9 6 3

    8 6 4 2

    4 3 2 1

    sment Criteria

    CONSEQUENCES (SEVERITY)

    o Serious illness or

    permanent disability

    o Major Production

    or Property Loss

    (>Rs.10,000)

    o More than 2 days

    absence

    o Medical treatment

    o Moderateproduction or

    property loss

    (>Rs.5,000)

    o 1 day absence

    o First Aid

    o Minor

    production or

    property loss(>Rs.1,000)

    o No lost day

    o Discomfort or

    irritation

    o No property

    damage orproduction loss

    BACK

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    List of Workplace Hazar

    WHIS # 001 : Quarrying

    WHIS # 003 : Material Storage

    & Transportation

    WHIS # 002 : Crushing

    WHIS # 004 : Milling

    Operation

    WHIS # 005 : Cleaning of Silos

    WHIS # 006 : Clinker

    Production

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    d Identification Sheets

    WHIS # 008 : Bagging, Loading

    & Delivery

    WHIS # 009 : Fuel Storage

    WHIS # 010 : RDF Operation

    WHIS # 011 : Ladder &

    Scaffolding

    WHIS # 012 : Power

    Generation & Distribution

    WHIS # 013 : Welding, Cutting

    & Brazing

    BACK

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    No Specific Hazard

    Area

    Hazard Description Affected

    Person(s)

    Harm Safety Measure(s)

    1

    2

    3

    2 5 10

    2 4 8

    2 5 10

    2 5 10

    2 5 10

    Sev

    erity

    R

    isk

    Asses

    sment

    R

    isk

    Evaluation

    Residual R

    Prob

    ability

    Sev

    erity

    R

    isk

    Asses

    sment

    5 25 Extreme

    5 5 25 Extreme

    Use of approved vehicles

    Protection of explosives from

    high temperatures

    Periodic vehicle checks

    Use of appropriate signage

    during transport

    Existence of

    operationalprocedures for

    the transportation of

    explosives during unstable

    weather

    Unnecessary use of explosives

    Ignorance of the special instructions of

    Person in charge

    Surrounding

    workers 5

    Multiple deaths from

    explosion

    Periodic checks and stock

    control

    Strict procedure for use of

    5 20 Extreme

    Insufficient

    Maintenance of

    building

    Multiple deaths from

    explosion due to

    wiring failure or from

    humidity

    4 5 20 Extreme

    Multiple deaths from

    explosion4

    5 5 25 Extreme

    Base Risk

    Prob

    ability

    1.3

    Transport of Explosives

    2.1

    3.1 Unauthorized

    use of explosives

    Multiple deaths

    Hazard Identification, Risk Assessment and Safety Measures

    Quarrying Process

    Storage of Explosives

    1.1 Store

    1.2

    Insufficient

    security in the

    warehouse area

    Storing of explosives with triggers

    Storage of other goods

    Bad housekeeping

    Bordering and labeling

    Failing to comply with the FIFO

    Use of work or personal equipment that

    create sparks

    Storekeeper

    People working

    in the area

    Multiple deaths from

    explosion

    Housekeeping and Explosive

    Handling and electrical safety

    Procedures

    Periodic checks/ Audit

    Entry of unauthorized persons

    Failing to comply with the safe keeping

    and securing procedures

    Storekeeper

    People working

    in the area

    Existence of operational

    procedures

    Periodic checks

    Trained personnel

    Badly maintained building with the

    possibility of entry of humidity

    Unauthorized maintenance of electrical

    wiring

    Storekeeper

    People working

    in the area

    Maintenancepersonnel

    Preventive maintenance of

    the building (check for

    humidity on walls and floors,

    electrical wiring)

    Periodic checks/ AuditTrained personnel

    The use of improper vehicles

    The transport of explosives together with

    capsules as well as not keeping the

    necessary labeling during transport

    The carrying of passengers

    The unplanned stoppage

    The transport of explosives during bad

    weather

    Improper

    transport of

    explosives

    Use of Explosives

    Driver

    Drivers helper

    Passengers

    Nearby people

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    4

    2 5 10

    2 5 10

    2 5 10

    2 5 10

    2 5 10

    5 20 Extreme

    5 5 25 Extreme

    5 5 25 Extreme

    5 5 25 Extreme

    5 5 25 Extreme

    Death from

    unexpected explosion

    of Un-

    triggeredexplosive

    Work near un-triggered bore Holes

    Death from

    unexpected explosion

    Un-triggeredexplosive

    Existence of written

    instructions of the charging

    and triggering process

    Training of personnelPeriodic audits

    Training and retraining of

    personnel

    Periodic audits of operational

    instructions

    4

    People working

    in the area

    Bore Holing

    Failure to

    comply with

    triggering

    procedure

    Death from

    unexpected explosion

    of Un-

    triggeredexplosive

    3.2

    Failure to

    comply with the

    explosion plan

    In case of un-triggered explosives there

    will be confusion

    People working

    in the area

    3.3Un-triggered

    bore holes

    People working

    in the area

    Death from

    unexpected explosion

    of Un-

    triggeredexplosive

    4.1

    Moving parts of

    the bore holing

    machine

    Mechanical hazards due to the moving

    parts of the bore holing machinery

    3.4

    3.5Unplanned

    triggering

    a ng to mp ement t e company ruesand regulations

    The use of unauthorized explosives

    Failing to use the approved explosion plan

    The existence of unexploded boreholes

    Failing to prevent unauthorized person to

    approach the explosives area

    Allowing the transport of more than

    required explosives quantity

    Leaving the explosives unprotected from

    excessive temperature or near flame

    Using mobile telephony or wireless near

    explosives

    Usin unauthorized e ui ment

    Transportation of the

    explosives to be used only

    Protection of the explosives

    from high temperatures

    Forbid the use of mobiles or

    wireless near the explosives

    Isolation of area from

    unauthorized personnel

    Explosive handling and use

    policy

    Triggering the explosives by unauthorized

    personnel or outside the agreed timetable

    Not giving the necessary and timely

    warning prior to triggering

    Existence and

    communication of the

    triggering plan

    Use of trained personnel

    Work audits

    Nearby workers

    Operatives

    Severe injury

    Death

    Training of personnel

    Periodic audit of protective

    measures of the bore holing

    machine

    Material falling from height from the

    above quarry table

    Checks of the quarry table

    Existence of a drilling plan

    People working

    in the area

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    2 5 10

    1 3 3

    2 5 10

    2 5 10

    2 5 10

    2 5 10

    Movement of

    earth moving

    equipment

    5 5 25 Extreme

    4 5 20 Extreme

    Failure of a

    quarry table4 5 20 Extreme

    Workers

    Person in charge

    Severe injury

    Death

    Implementation of

    operational procedures

    including checks prior to

    working on a quarry table

    Make sure that there is

    adequate space between the

    bore holing machinery and

    the quarry table edge

    Maintenance of

    the bore holing

    machinery

    4 5 20

    5 5 25

    4 4 16

    Failure to secure the machinery

    Maintenance by un-trained personnel

    Severe injury

    Death

    Implementation of

    operational directives

    relating to the securing of

    machinery for the execution

    of maintenance work

    4.7

    Crushing of employees working on the

    quarry tables

    Implementation of

    operational directives

    relating to the movement of

    transportation equipment

    and personnel in the quarry

    4.3 Fall from height

    Working near the edge

    4.8

    Maintenance

    technician

    4.4

    Failure of a quarry table due to instability

    following the previous explosionCheck prior to working on a

    quarry table for possible

    cracks and drops

    4.5Blasting of

    material

    4.6 Presence of dustand noise

    Presence of dust and noise during the

    operation of the drilling machinery

    Blasting of material during bore holing

    Extreme

    High

    Extreme

    Workers

    Person in charge

    Severe injury

    Death

    Workers

    Person in charge

    Severe injury

    Death

    Training of personnel

    Use of PPEs

    Workers

    Person in charge

    Gradual hearing

    Impairment

    Breathing problems

    PPEs

    Training

    Workers

    Person in charge

    Severe injury

    Death

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    BACK

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    BACK

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    No SpecificHazard Area

    Hazard Description AffectedPerson(s)

    Harm Safety Measure(s)

    1

    1.7 Implementation of dustcleaning schedule

    Restricted entry

    Use of appropriate

    safety signage

    Serious Injury DeathMaintenanceduring

    operation

    Risk when carried out byunauthorized personnel

    Serious Injury DeathOperativesTechnicians

    Unclean platforms can causestaggering and falls

    Supervisionplatforms

    Motor

    overloading

    systems

    Use of

    unauthorized

    passages

    Use of unauthorized passages

    Travelling over and under of the

    transportation system

    1.4

    1.5

    1.6 Unauthorized tampering

    OperativesTechnicians

    Use of authorizedPersonnel Supervision

    Operatives

    Technicians

    Serious Injury Death Use of authorized

    Personnel

    Supervision

    Operatives

    Technicians

    Serious Injury Death

    Hazard Identification, Risk Assessment and Safety Measures

    Material Storage and Transportation

    1.3 Operatives Serious Injury Side Guarding

    Conveyor

    moving parts

    Contact with moving parts, the

    risk of entrapment

    Cleaning of

    overflows

    Contact with moving parts, the

    risk of entrapment

    Material Storage and Transportation

    1.1 Airborne dust Airborne dust in storage area Operatives Breathing problems

    1.2 Operatives Serious Injury Guarding

    PPEs

    Dust Suction System

    Residual Risk

    Prob

    ability

    Severity

    R

    isk

    Asse

    ssment

    R

    isk

    Evaluation

    Prob

    ability

    Severity

    R

    isk

    Asse

    ssment

    R

    isk

    Evaluation

    Base Risk

    1 4 4 Low

    5 4 20 Extreme 2 4 8 Mediu

    4 4 16 High

    3 4 12 High

    8 Mediu

    4 5 20 Extreme 2 4 8 Mediu

    5 5 25 Extreme 2 4

    4 4 16 High

    4 Low

    5 4 20 Extreme 1 3 3 Low

    5 5 25 Extreme 1 4

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    BACK

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    No Specific Hazard

    Area

    Hazard Description Affected Person(s) Harm Safety

    Measure(s)

    1

    Falling material OperatorsDuring transportation there a risk

    from falling material

    Hazard Identification, Risk Assessment and Safety Measures

    Milling operations Raw material and cement mills

    Milling operations Raw material and cement mills

    1.1

    Airborne dust Airborne dust in milling area Operators Breathing problems

    1.7

    1.8

    PPEs

    Dust Suction

    System

    Serious Injury DeathProper guarding

    PPEs

    Serious Injury DeathProper guarding

    PPEs

    Proper guarding

    PPEs

    Supervision

    Operators

    Maintenance

    Technicians

    1.4Operators falling from

    height

    1.5

    1.6

    Exposed to excessive noise levels in

    the milling areas due to the crushing

    of material inside the mill and due to

    the operation of the homogenization

    blowers

    Gradual hearing

    impairment

    Operatives falling from height by not

    using approved passageways

    Operators

    Maintenance

    Technicians

    Serious Injury Death

    1.2

    Mechanical moving

    parts of millsContact with moving parts Operators

    1.3

    Hot gases returning back due to Operators Serious Injury fromUse of an

    automatic fuel

    Maintenance/cleaning activity on

    operating machinery

    Increased risk if carried out by

    unauthorized personnelSerious Injury Death

    OperatorsMaintenance

    Technicians

    source or isolate

    noise

    PPEs

    Secure the doors of

    the

    homogenization

    rooms

    Exposure to Excessive

    noise levels

    Work in confined

    space

    Work in confined spaces during the

    repair of the mill inner walls or the

    replacement of the milling balls

    Operators

    Maintenance

    Technicians

    Serious Injury

    Death

    PPEs

    Supervision

    Proper guarding

    PPEs

    Base Risk Residual

    Probability

    S

    everity

    Risk

    Assessment

    Risk

    Ev

    aluation

    Probability

    S

    everity

    4 4 16 High 2 3

    4 5 20 Extreme 2 4

    5 5 25 Extreme 2 4

    4 5 20 Extreme 2 4

    4 5 20 Extreme 2 4

    4 5 20 Extreme 2 4

    4 4 16 High 2 3

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    (fusible link)

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    Risk

    Evaluation

    Medium

    Medium

    Medium

    Medium

    Medium

    Medium

    Medium

    Medium

    BACK

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    No Specific

    Hazard Area

    Hazard Description Affected Person(s) Harm Safety Measure(s)

    1

    Hazard Identification, Risk Assessment and Safety Measures

    Cleaning of Storage Silos

    Cleaning of storage silos1.1 Falling of

    personnel

    Falling of operatives during

    accessing the work area or when

    using the lifting platform

    Operators/ Cleaners PPEs

    Approved and tested

    lifting devices

    PPEs

    Supervision

    PPEs

    Duct suction system

    Work in confined spaces inside thesilo

    Operators/ Cleaners

    Airborne dust Airborne dust in silo Operators/ cleaners Breathing problem

    1.4 Operators/ cleaners Serious injury

    Serious Injury

    Death

    1.2

    1.3

    Serious Injury

    Death

    Work inconfined

    spaces

    1.5 Use of hand held work equipment

    during the cleaning operation.

    Operators/ cleaners Serious injury PPEs

    PPEs

    Falling of

    material

    Falling of material during the

    cleaning of the silo walls

    PPEs

    Cleaning from top to

    bottom

    Approved and tested

    lifting devices

    Use of hand

    held work

    equipment

    1.6 Exposure to

    noise

    Inside the silo due to the use of

    the work equipment

    Operators/ cleaners Gradual hearing

    impairment

    4

    Base Risk Residual R

    Proba

    bility

    Seve

    rity

    RiskAssessment

    RiskEva

    luation

    Proba

    bility

    Seve

    rity

    RiskAssessment

    5 20 Extreme 2 5 10

    8

    3 4 12 High 2 3 6

    4 5 20 Extreme 2 4

    4

    4 4 16 High

    4 5 20 Extreme 2

    4 16 High 2 2

    2 3 6

    4

    4 8

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    RiskEvaluation

    Medium

    Medium

    Medium

    Medium

    Medium

    Low

    BACK

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    No Specific Hazard

    Area

    Hazard Description Affected

    Person(s)

    Harm Safety

    Measure(s)

    1

    Fumes and spillage of these fuels can cause

    fire

    Operatives

    Technicians

    Serious Injury

    Death

    Existance of

    operational

    procedures

    Hazard Identification, Risk Assessment and Safety Measures

    Clinker Production

    Clinker Production1.1 Falling of

    operatives

    TechniciansFalling of operatives during gaining access

    inside the furnace

    Serious injury

    Death

    1.1Gaseous

    Emissions

    Gaseous emissions from pre-heater Operatives

    Technicians

    Ill Health PPEs

    1.4 Falling of

    material

    Falling of material Technicians

    1.5 Falling of the

    inner lining

    Falling of the inner lining Technicians

    1.2 Work in confined

    spaces

    1.6 Use of manualwork equipment Use of manual work equipment Technicians

    1.7 Exposure to

    noise

    Exposure to noise in the furnace area

    Work in confined spaces inside the furnace and

    the pre-heater

    Technicians

    1.3 Airborne dust Airborne dust inside the clinker furnace, the

    pre-heater and the cooler

    Technicians

    PPEs

    Supervison

    Serious injury

    Death

    PPEs

    Supervison

    Serious injury

    Use of the high pressure water pump to clean

    the linings (WOMA)

    Operatives

    TechniciansOperatives

    Technicians

    Serious injury

    Death

    PPEs

    Checked lifting

    devices

    PPEs

    Supervision

    PPEs

    Dust suction

    system

    Ventilation

    systemSerious injury

    Death

    PPEs

    Supervison

    Gradual hearing

    impairment

    PPEs

    Breathing problems

    Serious injury

    Base Risk Residu

    Probability

    Severity

    Risk

    Assessment

    Risk

    Evaluation

    Probability

    Severity

    4 5 20 Extreme 2 5

    4 5 20 Extreme 2 5

    4 4 16 High 3 3

    3 4 12 High 2 1

    4 4 16 High 3 3

    3 5 15 High 3 2

    4 4 16 High 4 2

    3 3 9 Medium 2 2

    1.11

    Maintenance

    and check of

    the high

    pressure line

    PPEs

    PPEs

    Supervison

    3 3 9 Medium 2 11.9 Thermal stressOperatives

    Technicians

    Exposure to thermal load in the clinker furnacearea

    Exposure tothermal load

    1.8 Use of high

    pressure

    equipment

    5 4 20 Extreme 5 1

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    arrangement

    Trained

    ersonnel

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    Low

    Medium

    Risk

    Evaluation

    Medium

    Medium

    Low

    Medium

    Medium

    Medium

    Low

    Medium

    Low

    BACK

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    No Specific Hazard Area Hazard Description Affected

    Person(s)

    Harm Safety Measure(s)

    1

    2

    PPEs

    Existence of the necessaryguards,

    Safety labeling

    Restricted access areas

    4 5 20 Extreme 1 5

    Loading Area2.1 Fall form height Fall form height of

    operatives or truck drivers

    working on trucks

    Serious Injury

    2.3 Falling of material formheight

    Hurling of material Operators Serious Injury

    PPEs

    Existence of the necessary

    guards,

    Safety labeling

    Restricted access areas

    PPEsExistence of the necessary

    guards,

    Safety labeling

    PPEs

    Existence of the necessary

    guards,

    Safety labeling

    Restricted access areas

    Extreme

    Maintenance of

    machinery

    Getting hit by compressed

    area or hydraulic fluids

    1.2 Dusty environment Dusty environment in the

    bagging area

    Operators Breathing

    problems

    2.4 Movement of trucks and

    operatives

    Operators Serious Injury

    1.3 Movement of heavy

    goods transportation

    vehicles

    Operators

    1.4 Technicians Serious Injury

    1.5 Stored Bags May catch fire Operatives Serious Injury

    Death

    Movement of trucks and

    heavy material movement

    vehicles

    PPEs

    Existence of the necessary

    guards,

    Safety labeling

    Restricted access areas

    Hazard Identification, Risk Assessment and Safety Measures

    Bagging, Loading and Delivery of the Product

    Bagging Area

    1.1 The Mechanical movementof machinery can be a

    source of hazard

    particularly when the

    operatives work near the

    machine

    Operators Serious injury PPEsExistence of the necessary

    guards,

    Safety labeling

    Restricted access areas

    Mechanical movementof machinery

    PPEs

    PPEs

    Existence of the necessary

    guards,

    Safety labeling

    Restricted access areas

    Serious Injury

    Death

    Movement of heavy goods

    transportation vehicles

    Residua

    Probability

    Severity

    Risk

    Assessmen

    tRisk

    Evaluation

    Probability

    Severity

    Risk

    Base Risk

    2 5

    3 3 9 Medium 2 2

    4 5 20 Extreme

    2 5

    5

    4 5 20 Extreme 2 5

    4 5 20 Extreme 2 5

    5 5 25

    Operators

    Truck drivers

    5 5 25 Extreme 2 5

    4 5 20 Extreme 2

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    Low

    Risk

    Evaluation

    Medium

    Low

    Medium

    Medium

    Medium

    Medium

    Medium

    BACK

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    No Specific HazardArea

    Hazard Description AffectedPerson(s)

    Harm Safety Measure(s)

    1

    PPEs1 7 Checking for Contact with fuels QC Personnel Skin or other

    Fuel Storage

    1.1 Use of open flame Use of open flame can

    create ignition

    All personnel Multiple deaths

    1.2 Hot spots All personnel Multiple deaths

    1.3 Hurling of hot

    particles

    All personnel Multiple deaths

    1.6 All personnel Multiple deaths

    Hot working operating

    Instructions

    Hot spots are created

    during the maintenanceactivities which can be a

    source of ignition

    Hot working operating

    Instructions

    Hot working operating

    Instructions

    Emergency response

    plan in case of another

    fire source in the area

    Hurling of hot particles

    from an other fire source in

    the area

    Authorization

    procedures for

    working on the coal

    transportation system

    Coal storage inspection

    Procedures

    1.4 Electrical spark Electrical spark during

    maintenance work on the

    coal dust piping system

    All personnel Multiple deaths

    1.5

    Atmospheric

    discharge

    Atmospheric discharge

    during unstable weather

    Maintenance and

    control procedures

    Anti-discharge

    facilities.

    Base Risk Residual Risk

    Probability

    Sev

    erity

    RiskAss

    essment

    RiskEv

    aluation

    Probability

    High temperature High temperatures created

    within the coal storage

    stock piles

    All personnel Multiple deaths

    Hazard Identification, Risk Assessment and Safety Measures

    Fuel Storage

    Sev

    erity

    RiskAss

    essment

    5 5 25 Extreme 2 5 10 Me

    5 5 25 Extreme 2 5 10 Me

    10 Me

    5 5 25 Extreme 2 5 10 Me

    5 5 25 Extreme 2 5

    10 Me

    5 5 25 Extreme 2 5 10 Me

    5 5 25 Extreme 2 5

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    No Specific Hazard

    Area

    Hazard Description Affected Person(s) Harm Safety Measure(s)

    1

    Hazard Identification, Risk Assessment and Safety Measures

    : RDF Plant Operation

    RDF Plant Plant Operation

    1.1 Odors and harmful

    fumes exposure

    Odor and fumes are

    emitted during handling

    of MSW making air

    polluted for breathing

    All personnel in the area Proper design of the

    building

    Switch off engines during

    manual unloading

    PPEs

    Breathing problem

    Various types of

    cancer

    Eye problems

    1.4 Falling from the

    height

    Workers working at

    heights can fall

    Operatives

    1.2 Manual Handling Manual handling of

    waste materials can

    affect workers skin

    Unloading and QC

    personnel

    1.3 Moving parts of the

    plant

    Operatives may be

    caught in moving parts

    of the machinery

    Operatives

    PPES

    Trained Personnel

    Machine guarding

    Existence of operational

    procedures

    Serious injury

    Death

    Guard rails

    Existence of operational

    procedures

    PPEs

    Serious injury

    Death

    Skin diseases

    Base Risk Residual R

    P

    robability

    Severity

    Risk

    Assessment

    Risk

    E

    valuation

    P

    robability

    Severity

    Risk

    Assessment

    10

    5 5 25 Extreme 2 5 10

    5 5 25 Extreme 2 5

    10

    4 5 20 Extreme 2 5 10

    5 5 25 Extreme 2 5

    Air conditioning &

    ventilation

    Drinking water often

    Rest at regular intervals

    105 5 25 Extreme 2 5

    1.5 Exposure to heat Heat in the RDF Plant All personnel Heat stroke

    Heat exhaustion

    Heat cramp

    Heat rash

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    No Specific Hazard

    Area

    Hazard Description Affected

    Person(s)

    Harm Safety Measure(s)

    1

    4 8 Medium

    4 4 16 High 2 5

    3 5 15 High 2

    5 10 Medium

    10 Medium

    4 5 20 Extreme 2

    2 5 10 Medium

    4 5 20 Extreme 2 5

    4 5 20 Extreme

    10 Medium

    Residual Risk

    Probability

    Severity

    Risk

    Assessment

    Risk

    Evaluation

    Probability

    Severity

    Risk

    Assessment

    Risk

    Evaluation

    Base Risk

    Authorized personnel

    PPEs

    Serious

    Injury

    Death

    Avoiding ladders and

    scaffolds in bad

    weather

    Existence of

    operational

    procedures

    Serious

    Injury

    Death

    Serious

    Injury

    Injury

    1.5 Slips Due to rain or spilling of

    water, edibles etc.

    Operative

    Operatives

    Personnel working

    nearby

    Operatives

    Personnel working

    nearby

    1.4 Bumping head on

    low scaffold poles

    Head may bump into poles Operatives

    1.2 Persons falling from

    ladder / scaffold

    Operatives may fall from

    height

    Operatives

    1.3 Falling of material

    form height

    Hurling of material

    Hazard Identification, Risk Assessment and Safety Measures

    Ladder and Scaffolding

    Ladder and Scaffolding

    1.1 Ladder collapse or

    fall

    Operatives and nearby

    people can be hit by falling

    ladder or scaffold

    Using checked and

    approved

    ladders/scaffolds

    Serious

    Injury

    Death

    PPEs

    Safety labeling

    Restricted access

    areas

    Authorized personnel

    Fall protection system

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    No Specific

    Hazard Area

    Hazard

    Description

    Affected

    Person(s)

    Harm Safety Measure(s)

    1

    5 25 Extreme 2 3 6

    4 8

    1.4 Mechanical

    Movement

    Rotation, vibration

    etc of mechanical

    parts

    Operatives Serious injury

    Death

    Guards

    PPEs

    5

    Houskeeping

    Trained personne 5 5 25 Extreme

    4

    1.3 Spillage Fire and slip

    hazard

    All personnel in the

    area

    Serious injury

    Death

    Extreme 3 5 15

    2

    5

    Noise produced by

    engine operation

    All personnel in the

    area

    Gradual

    hearing loss

    PPEs

    1.2 High Voltage Electrocution Operatives Serious injury

    Death

    PPEs

    Electrical Safety

    Program

    5 5 25

    3 15 High 2 2

    Noise

    Serious injury

    Death

    PPEs

    Supervison

    Confined space

    program

    Hazard Identification, Risk Assessment and Safety Measures Base Risk Residual Risk

    Power Generation and Distribution

    Probability

    Severity

    Risk

    Assessment

    Risk

    Evaluation

    Probability

    Severity

    Risk

    Assessment

    Power Generation and Distribution

    1.1

    High 2 3

    4 5 20 Extreme 2

    Asphixation

    Death

    PPEs

    Procedures4 4 16

    1.5

    1.6 Hazardous

    gases

    CO and other

    hazardous gases

    All personnel in the

    area

    Confined Space Confined space

    hazards

    Technicains

    6

    2 4

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    No Specific Hazard

    Area

    Hazard Description Affected

    Person(s)

    Harm Safety Measure(s)

    1

    44 12 High 2 2

    8 Med

    2.6 Asphyxiation Inert gases, such as argon,

    helium, nitrogen and carbon

    dioxide displace air in

    confined space as they build

    up. Poisonous carbon

    monoxide can be formed by

    the flame of any oxy-fuel

    torch.

    Operatives Suffocation

    Death

    Confined space entry

    program

    PPEs

    3

    Welding procedures

    4 4 16 High 2

    Low

    Operatives

    Personnel working

    nearby

    1.4

    1.5 Trips Cables etc are tripping

    hazard

    Arc Radiations Ultraviolet or Infrared

    radiations from arc

    Operatives

    Personnel working

    nearby

    Injury

    16 High 2 2

    Damage to

    Skin, eyes

    Welding Procedures

    PPEs

    Thick clothing

    4 4

    4

    High

    4 Low

    2 4 Low

    10

    Med

    1.3 Spatters Spatters may burn exposed

    skin or enter eyes and ears

    Operatives

    Personnel working

    nearby

    Skin burns

    Damage to

    ears and eyes 2

    Extreme 2 5 10

    Welding Procedures

    PPEs4 4 16

    4 Med

    1.2 Explosions

    may explode by catching

    fire from welding

    operations

    All personnel in the

    area

    Multiple

    deaths from

    explosions

    Welding Procedures

    Audits 4 5 20

    5 20 Extreme 2 5

    Welding, Cutting & Brazing

    1.1 Fire Sparks or spatter from

    welding or arc gouging may

    ignite burnable items in the

    area

    Operatives

    Personnel working

    nearby

    Serious Injury

    Death

    Welding Procedures

    Removing burnables

    from welding area

    Hazard Identification, Risk Assessment and Safety Measures Base Risk Residual Risk

    Welding, Cutting, Brazing

    Probability

    Severity

    Risk

    Assessment

    Risk

    Evaluation

    Probability

    Severity

    Risk

    Assessment

    Risk

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    No Specific Hazard

    Area

    Hazard

    Description

    Affected

    Person(s)

    Harm Safety

    Measure(s)

    1

    Hazard Identification, Risk Assessment and Safety Measures Base Risk Residual Risk

    Medical Services (Administring & Using)

    Probability

    Severity

    Risk

    Assessment

    Risk

    Evaluation

    Probability

    Severity

    Risk

    Assessment

    Risk

    E v a l u a t i o n

    8

    Medical Activities

    1.1 Fire Flammable

    medical material

    Medical Staff

    Patients

    Serious Injury

    Death

    No smoking

    Fire protection

    procedure

    PPEs

    Safe medical

    procedures 5 4 20

    5 15

    1.2 Infections / germs Germs Medical Staff

    Patients

    Illness

    1.3 Slips & trips Extended cords,

    spills etc

    Medical Staff

    Patients

    Injury

    3

    Medi

    2 4 Low12 High

    Extreme 2 4 8

    2

    MediHigh 2 4

    1.4 Stress Stress due to work

    or environment

    Medical Staff

    Patients

    Illness Rest time

    Counselling 2

    Houskeeping

    Walking

    program

    3 4

    Low3 6 Medium 2 2 4

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