rg-4.4.2 opportunities catalogue - emspi.eu filecascade/ boiler order connection heating 5% gas...

MEASURE AREA SAVINGS (%) INVESTMENTPAY-BACK

(years)

Energy efficient press drive Process - drying 2-10% 22-45 €/kW 3-mei

Gas-heated (IR-) drying Process - drying 3-jul

Reusing residual warmth of dryer

and/or linked-up equipmentProcess - drying 30-45%

Capacity of

500 m3 air/h:

900 €

3-jul

Optimize air household of dryers Process - drying 10% 4.500 € <3

Building orientation Building

Windows: 150 -

210 €/m2

Wall and roof:

10-30 €/m2

Limiting sun radiation Building 50% 100-150 €/m <3

Optimizing ventilation Building 20-25% 1-mei

Frequency control ventilators Ventilation 20%700-1000

€/ventilator3-jul

Preventing loss of ventilation Ventilation 850-1750€ <5

Heat recovery from ventilation air Ventilation 5% (gas)

Heat wheel

10.000 m3/h:

7.000 €

3-jul

Good Housekeeping heating Heating10% gas

consumptionMinimal

50-100

€/thermostat

Insulation Building 15-20% 3-mei

RG-4.4.2 Opportunities catalogue

New buildings:

25 € of extra

charges

Support ventilators Heating1% gas

consumption

250 €/100 m2

(floor area)<5

Application of high efficiency air

heatersHeating 10% gas saving

In regard to

conventional

air heaters,

extra

investment: 20

€/kW

<5

10% gas saving

40-50% in

favorable

cases

Application of low temperature

heating systemHeating 10% <5

10 % gas saving

for

hot- water

production

Controlling temperature per room Heating 5% (gas) <5

<5

Hot-tap water production at tap

pointHeating <5

Application of radiation heating Heating

High efficiency boiler or

combination HE/IE boilerHeating 10% gas

Compared

with a

conventional

boiler or an

improved

efficiency

boiler, extra

investment: 32

€/kW, which is

about 2300 €

for a 70 kW

high efficiency

boiler

3-jul

Weather dependent control Heating 5% gas

10-30€/kW of

the boiler

capacity of

extra

investment,

depending on

the type of

boiler

3-mei

Optimizing unit Heating5-15% gas

consumption900 € 3-jul

Cascade/ boiler order connection Heating5% gas

consumption3-mei

Insulation pipes, valves and

appendagesHeating 3% gas

Insulation

thickness of 25

mm: 7 €/m

pipe

<3

Vaporization cooling Cooling100% on cool

energy3-jul

Good Housekeeping space cooling Cooling10% on cool

energyMinimal <3

Point exhaustion Cooling <5

Application low-energy humidifying

systemHumidifying 5% electricity

Good Housekeeping humidifying Humidifying 0,4 Minimal <3

Drawing up a lighting plan Lighting

30-40%

electricity

consumption

It depends on

the measures3-jul

Low-energy lighting, such as T-5 and

T-8 fluorescent lamps, compact

fluorescent lighting (CFL) or Light

emitting diodes (LEDs)

Lighting

10-40%

electricity

consumption

Low-energy

light bulbs: 4-10

€/bulb

3-jul

Occupancy

sensors: 13-80%

depending on

the type of

space. 50%

(small offices)

and 10-20%

(open space

offices)

CFLs: 47%

Reuse of residual heat of vacuum

pumps and compressors

Compressed

air/vacuum3%

Compressor of

32 kW: 1.400-

2.800 €

3-jul

Central system with cascade

switching vacuum pumps and

compressors

Compressed

air/vacuum15% electricity 3-jul

Low-energy compressorsCompressed

air25% electricity 3-jul

Suck in country airCompressed

air5% electricity 140-180 €/m 3-jul

Light control equipment (control of

the daylight entering, occupancy

sensors, task lighting)

Lighting CFLs: 2-3

Among other

things a

leakage

caused by an

opening with a

diameter of 1

mm costs 30

Euros electricity

costs a year,

while an

opening of 6

mm diameter

quickly costs

900 €

(with 6 bar

overpressure

and 8.760

company hours

a year).

17.000 kWh per

valve

(diameter 6

mm, 6 bar)

Separate high and low net pressureCompressed

air4-jul

Optimizing pipe diameters and size

buffer barrel

Compressed

air

30% electricity

reduction3-jul

Float-steered water divider (instead

of time-steered)

Compressed

air

1.500 kWh

electricity

225 €

(maximum)<3

Installing valve per user/user groupCompressed

air70-225 €/valve <2

Good Housekeeping compressed

air

Compressed

air

20% electricity

consumption<1

Good Housekeeping vacuum Vacuum

Till 40% in

energy

consumption

A time switch

with a weekly

programme

costs between

15 and 30 €.

<1

Insulation cold pipes Cooled water 10% electricity

13mm

insulation

thickness: 45

€/m2 external

pipe surface

<3

Use of free cooling Cooled water 40% electricity 3-jul

Low-energy refrigerators Cooled water 25% electricity 3-jul

Weather dependent control of

cooled waterCooled water

10% cooling

energy3-jul

Good Housekeeping cooled water Cooled water 25% <3

Use of condenser heat Cooled water 3-jul

Optimization dust/shred exhaustionDust/shred

exhaustion8% gas <5

Building Management SystemElectricity/natur

al gas general10% 7.000-40.000 € 3-jul

Source

Unit

01/01/201_ 31/01/201_

01/02/201_ 28/02/201_

01/03/201_ 31/03/201_

01/04/201_ 30/04/201_

01/05/201_ 31/05/201_

01/06/201_ 30/06/201_

01/07/201_ 31/07/201_

01/08/201_ 31/08/201_

01/09/201_ 30/09/201_

01/10/201_ 31/10/201_

01/11/201_ 30/11/201_

01/12/201_ 31/12/201_

01/01/201_ 31/01/201_

01/02/201_ 28/02/201_

01/03/201_ 31/03/201_

01/04/201_ 30/04/201_

01/05/201_ 31/05/201_

01/06/201_ 30/06/201_

01/07/201_ 31/07/201_

01/08/201_ 31/08/201_

01/09/201_ 30/09/201_

01/10/201_ 31/10/201_

01/11/201_ 30/11/201_

01/12/201_ 31/12/201_

RG-4.4.3.a Overall Energy Consumption by source

Period

Value

Use

Source

Meas./Estim.

01/01/201_ 31/01/201_

01/02/201_ 28/02/201_

01/03/201_ 31/03/201_

01/04/201_ 30/04/201_

01/05/201_ 31/05/201_

01/06/201_ 30/06/201_

01/07/201_ 31/07/201_

01/08/201_ 31/08/201_

01/09/201_ 30/09/201_

01/10/201_ 31/10/201_

01/11/201_ 30/11/201_

01/12/201_ 31/12/201_

01/01/201_ 31/01/201_

01/02/201_ 28/02/201_

01/03/201_ 31/03/201_

01/04/201_ 30/04/201_

01/05/201_ 31/05/201_

01/06/201_ 30/06/201_

01/07/201_ 31/07/201_

01/08/201_ 31/08/201_

01/09/201_ 30/09/201_

01/10/201_ 31/10/201_

01/11/201_ 30/11/201_

01/12/201_ 31/12/201_

RG-4.4.3.b1 Energy Consumption by use

Period

[unit]

Ref. variable

01/01/201_ 31/01/201_

01/02/201_ 28/02/201_

01/03/201_ 31/03/201_

01/04/201_ 30/04/201_

01/05/201_ 31/05/201_

01/06/201_ 30/06/201_

01/07/201_ 31/07/201_

01/08/201_ 31/08/201_

01/09/201_ 30/09/201_

01/10/201_ 31/10/201_

01/11/201_ 30/11/201_

01/12/201_ 31/12/201_

01/01/201_ 31/01/201_

01/02/201_ 28/02/201_

01/03/201_ 31/03/201_

01/04/201_ 30/04/201_

01/05/201_ 31/05/201_

01/06/201_ 30/06/201_

01/07/201_ 31/07/201_

01/08/201_ 31/08/201_

01/09/201_ 30/09/201_

01/10/201_ 31/10/201_

01/11/201_ 30/11/201_

01/12/201_ 31/12/201_

RG-4.4.3.b2 Reference data

Period[unit]

EnPI

01/01/201_ 31/01/201_

01/02/201_ 28/02/201_

01/03/201_ 31/03/201_

01/04/201_ 30/04/201_

01/05/201_ 31/05/201_

01/06/201_ 30/06/201_

01/07/201_ 31/07/201_

01/08/201_ 31/08/201_

01/09/201_ 30/09/201_

01/10/201_ 31/10/201_

01/11/201_ 30/11/201_

01/12/201_ 31/12/201_

01/01/201_ 31/01/201_

01/02/201_ 28/02/201_

01/03/201_ 31/03/201_

01/04/201_ 30/04/201_

01/05/201_ 31/05/201_

01/06/201_ 30/06/201_

01/07/201_ 31/07/201_

01/08/201_ 31/08/201_

01/09/201_ 30/09/201_

01/10/201_ 31/10/201_

01/11/201_ 30/11/201_

01/12/201_ 31/12/201_

RG-4.4.3.b3 Energy performance

Period[unit]

Average

EnPI

Ref. forecastEnergy

estim.

[unit] [unit]

01/01/201_ 31/01/201_

01/02/201_ 28/02/201_

01/03/201_ 31/03/201_

01/04/201_ 30/04/201_

01/05/201_ 31/05/201_

01/06/201_ 30/06/201_

01/07/201_ 31/07/201_

01/08/201_ 31/08/201_

01/09/201_ 30/09/201_

01/10/201_ 31/10/201_

01/11/201_ 30/11/201_

01/12/201_ 31/12/201_

01/01/201_ 31/01/201_

01/02/201_ 28/02/201_

01/03/201_ 31/03/201_

01/04/201_ 30/04/201_

01/05/201_ 31/05/201_

01/06/201_ 30/06/201_

01/07/201_ 31/07/201_

01/08/201_ 31/08/201_

01/09/201_ 30/09/201_

01/10/201_ 31/10/201_

01/11/201_ 30/11/201_

01/12/201_ 31/12/201_

Period

RG-4.4.3.b4 Future energy consumption

Opportunity

Brief description

Energy savings [unit]

Cost savings €

Pay-back years

IRR %

RG-4.4.3.c Energy performance improvement opportunities

Baseline

Type of regression

Energy data [Unit]

Reference data [Unit]

Equation

Energy baseline

RG-4.4.4 Energy Baseline

Objective

Target

Responsible

Establishment date

Implementation period

Verification method

Estimated result

Review date

Final result

RG-4.4.6 Energy management action plans

Job position Energy-related competence Training needs Training action Date

RG-4.5.2 Competence and training

ISO 50001 paragraphType Code

4.4.3 Procedure PR-4.4.3




4.4.2 Registry RG-4.4.2

4.4.3 Registry RG-4.4.3.a

4.4.3 Registry RG-4.4.3.b1




4.4.3 Registry RG-4.4.3.c





4.6.1 Registry RG-4.6.1.a

4.6.1 Registry RG-4.6.1.b




4.7. Registry RG-4.7

- Technical TD-1

- Technical TD-2

- Technical TD-3

Name Version

Energy review 0

Energy Baseline 0

EnPIs determination 0

Communication 0

Opportunities catalogue 0

Energy consumption by source 0

Energy consumption by use 0

Reference data 0

Energy performance 0

Future energy consumption 0

Energy performance improvement opportunities 0

Energy management action plans 0

Competence and training 0

Documentation 0

Result of design activities 0

Measurement plan 0

Activities against significant performance deviations 0

Requirements compliance 0

Internal audit 0

Corrective and preventive actions 0

Management review 0

Energy Diagnosis of European Printing Industry 0

Selection of Indicators and Benchmarking of the European Printing Industry 0

List of energy saving measures

RG-4.5.4 Documentation

Date Elaborated byApproved by

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

12-5-2015

Improvement opportunity

Equipment / System

Responsible

Main specifications

Implementation date

Verification method

Estimated result

Review date

Final result

RG-4.5.6 Results of design activities

Measurement point

Measurement device

Main device specs

Calibration protocol

Calibration date

Calibration result

RG-4.6.1.a Measurement plan

Event date

Deviation value

Investigated by

Reason of deviation

Activity proposed

Final result

RG-4.6.1.b Activities against significant performance deviations

Requirement

Type (Legal / Other)

Date

Report

Responsible

Date of review

RG-4.6.2 Requirements compliance

Date

Auditor

Assistants

Scope

Result

Non conformities

Correction

Review by Management (Yes/No)

RG-4.6.3 Internal audit

Action

Type (Corrective / Preventive)

Cause

Description

Responsible

Implementation date

Effectiveness

Closing date

RG-4.6.4 Corrective and preventive actions

Input informationManagement

Review (YES/NO)

Date of review by

management:

Approval

(YES/NO)

Date of next

reviewObservations

Energy policy

Compliance with

legal requirements

Energy review

Baseline

EnPIs

Achievement of

objectives and

goalsEnergy

performance

projected for next

periodDocumentation

control

Monitoring actions

Internal audit result

Status of corrective

and preventive

actions

Recommendations

for improvement

RG-4.7 Management review (input)

Input information

Results by

management

(positive/negative)

Changing actions

Documents to be

reviewed according

to change

Date of

changesObservations

Energy policy

EnPIs

Objectives and goals

Resource allocation

RG-4.7 Management review (output)