revolutionary aseptic production bulk distribution system: an economic game changer tru aseptics
DESCRIPTION
Advance Operational Software for controlling – Shipping/Receiving, Inventory Controls (Raw & Finished Goods), Labor Cost, Formulation Accuracies in Blending and Tractability Large Boiler, Large Water Cooling systems, Water Purification, Waste Water Treatment, Large CIP Systems, Large Electrical Systems, and Controlled Air (Class 1000) Large QA/QC Space & Equipment Requirements and Staffing Bulk Raw Material Receiving Equipment & Warehousing Bulk Storage Tanks –Ambient/Refrigerated/ Heated for Juices & Sweeteners Are located in Key Geographic Markets, NEAR RAW MATERIALS or Near Coastal Ports and Consist of the Following:TRANSCRIPT
TRU Aseptics LLC.
Revolutionary Aseptic Production & Bulk
Distribution System: An Economic Game Changer
TRU ASEPTICS
Features and Benefits Cost savings to establish a regional operation to
provided aseptic technology in packing that meets market cost requirements and supply chain flexibility of a shelf stable compounds or blends to the final location for manufacturing of food and beverages within that region.
A key benefit of this Hub and Spoke is that the system limits the number of time an ingredient or juice is exposed to different processing temperatures that will degrade the product each time it is exposed to continuous processing temperatures, even when an operation is diluting a concentrate to be reheated for hot filling or retorting.
ASEPTIC HUB
Advance Operational Software for controlling – Shipping/Receiving, Inventory Controls (Raw & Finished Goods), Labor Cost, Formulation Accuracies in Blending and Tractability Large Boiler, Large Water Cooling systems, Water Purification, Waste Water Treatment, Large CIP Systems, Large Electrical Systems, and Controlled Air (Class 1000)Large QA/QC Space & Equipment Requirements and Staffing Bulk Raw Material Receiving Equipment & Warehousing Bulk Storage Tanks –Ambient/Refrigerated/ Heated for Juices & Sweeteners
Are located in Key Geographic Markets, NEAR RAW MATERIALS or Near Coastal Ports and Consist of the Following:
ASEPTIC HUBEquipment:Liquefiers, Pre-Blending Jacketed Tanks, Homogenizers, Control led Valves Systems, Pumping Stat ions, Scales & Flow Metering Systems, Mult iple Blending Tanks, Pumps and Flow Meters, Mult iple Aseptic Processors with 40 to 100 GPM Capabi l i t ies based on Fi l l ing Equipment Mult iple Aseptic Fi l lers to Service Different Market Segments – L iqui -Box Bulk StarStep, BIB, Br ik-Pak, Bott les, Pouch & Form/Fi l l /Seal Equipment Down Stream Packaging Equipment and Pal let iz ing Total Bui lding and Warehousing Minimum of 75,000 Sq Ft
Est imated Min imum Cost $15 mi l l ion US
do l lars
Are located in Key Geographic Markets and Consist of the Following:
Tru Aseptic patented continuous commercially sterile dilution system and process softwareLimited Operational Software for controlling – Inventory(Raw & Finished Goods), Labor Cost, and Tractability. TRU Aseptic Software Controls all Blending Small Boiler, Water Purification & Sterilation System , Limited Waste Water Treatment, Limited CIP Systems, Minimum Electrical Systems, Limited QA/QC Space & Equipment and Staffing
Spokes
Spokes Equipment Bulk Storage Tanks –Aseptic / Heated
Sweeteners Selective Aseptic Fillers to Service
Market Segments – BIB, Brik-Pak, Bottles, Pouch & Form/Fill/Seal Equipment
Down Stream Packaging Equipment and Palletizing
Warehousing Minimum of 35,000 Sq Ft • Estimated Minimum Cost $5 million
US dollars
STARTING AT THE HUB – ASEPTICALLY FILLING CONTAINERS TO BE SHIPPED TO A SPOKE IN
CONCENTRATED FORM
55 GALLON DRUMS
330 GALLON TOTES
5,000 GALLON ASEPTIC TANKERS
© Priority Consultants, Inc. - All Rights Reserved
Lets Look at the Numbers 5,000 Gallons Aseptic Tanker of 5 to 1 Concentrated Juice Blend of a 100% Juice Product Let do the Math
5,000 Gals of 5 to1 Concentrates =30,000 Gals of Finish 100% Juice The 30,000 gals. = 3,840,000 ounces the Juice is being placed into a 16 ounce aseptic bottle. So we can fill 240,000 aseptic bottles from one tanker. If we have an aseptic bottle filler doing 400 bottles per minute this means we need 600 minutes or 10 hours of production time from one 5,000 gal aseptic tanker of continuous filling
ASEPTIC TANKER WITH 5,000 GALLON OF 5 TO 1
CONCENTRATES
MASS FLOWMETER
HEATED SWEETENER STORAGE TANK
ASEPTIC JUICE
STORAGE TANK
PUMP
PUMP
PUMP
PUMP
MASS FLOWMETER
MASS FLOWMETER
PLATE HEAT EXCHANGER
WATER STERILATIO
N
PUMP
TRU PROCESS CONTROL CENTER
RO & UV
= 30,000 GALS. FINISHED PRODUCT
ITW
STERILE WATER
MASS FLOWMETER
MASS FLOWMETER
ASEPTIC HOLDING
TANK ASEPTIC
BLEND TANK ALL PRODUCT
BLENDED
ASEPTIC CONC. JUICE
PUMP
PUMP
TRU RE-DILUTION System
PUMP
MASS FLOWMETER
PUMP
MAGNETIC BLENDER
STERILE SWEETENER
BRIX METERS
PUMP
MAGNETIC BLENDER
MAGNETIC BLENDER
TO ASEPTIC FILLING EQUIPMENT
CUPSBOTTLES POUCHES BRIK-PAKBAG IN BOXFORM/FILL/SEAL
ASEPTIC BALANCE
TANK
Thank You
Contact information
TRU-ASEPTICS TM
659 Ridgeview Drive McHenry, IL. 60050Phone:630-940-6490Email:[email protected] D. Scott Eckman 630-404-0458 James E. Hurley 708-415-8375
TRU ASEPTICS