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Retecon - Over 45 years Service to the Industry 1 Machine Tools | Cutting Tools | Accessories and Measuring Equipment RETECONREPORT An information service to our clients 2019 | 2 Retecon - Over 45 years Service to the Industry Retecon - 49 Years Service to the Industry IN THIS EDITION TRUMPF Showroom Opening pg 1 TRUMPF 2D-Laser Cutting Machines pg 2 TRUMPF 2D-Laser Cutting Machines pg 3 DMG MORI Automation Solutions - PH150 pg 4 DMG MORI Robo2Go 2 nd Generation pg 5 HEXAGON Leica Absolute Tracker pg 6 MARKATOR FlyMarker / LMT FETTE pg 7 STUDER S33 pg 8 KOIKE PNC 12 Extreme pg 9 175 Years of KASTO pg 10 MACKMA Pipe Benders / VICIVISION M1c pg 11 Retecon Service Contracts pg 12 Visit us at our NEW TRUMPF Showroom !!

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Page 1: RETECONREPORT - Retecon Machine Tools · 011 976 8600 | 083 383 7796 or email machines@retecon.co.za KASTO Maschinenbau GmbH & Co. KG celebrates its 175th birthday this year. The

Retecon - Over 45 years Service to the Industry

1

Machine Tools | Cutting Tools | Accessories and Measuring Equipment

RETECONREPORTAn information service to our clients

2019

| 2

Retecon - Over 45 years Service to the IndustryRetecon - 49 Years Service to the Industry

IN THIS EDITIONTRUMPF Showroom Opening pg 1

TRUMPF 2D-Laser Cutting Machines pg 2

TRUMPF 2D-Laser Cutting Machines pg 3

DMG MORI Automation Solutions - PH150 pg 4

DMG MORI Robo2Go 2nd Generation pg 5

HEXAGON Leica Absolute Tracker pg 6

MARKATOR FlyMarker / LMT FETTE pg 7

STUDER S33 pg 8

KOIKE PNC 12 Extreme pg 9

175 Years of KASTO pg 10

MACKMA Pipe Benders / VICIVISION M1c pg 11

Retecon Service Contracts pg 12

Visit us at our NEWTRUMPF Showroom !!

Page 2: RETECONREPORT - Retecon Machine Tools · 011 976 8600 | 083 383 7796 or email machines@retecon.co.za KASTO Maschinenbau GmbH & Co. KG celebrates its 175th birthday this year. The

Retecon - Over 45 years Service to the Industry

2 For further Information contact Graham Rome on 011 976 8600 | 083 324 4458 or email [email protected]

Retecon - 49 Years Service to the Industry

TruLaser 1030/1040 fiber Positioning speed 140 m/min, 2-4 kW laser power

Automatically checks the status of the protective glass during cutting process.

Operator only has to check it when prompted to do so by the software.

Huge savings in downtime.

Through a camera system, the op-erator can drag DXF file onto video image on control onto offcuts and post produce .

No further programming necessary.

No downtime due to short supply.

Reduces downtime by automatically changing nozzles.

No operator intervention.

Nozzles are placed back into their position for further use.

Large range of focal diameters allows for highest production rates through thick and thin material.

2 core fibre optic cable allows for a larger kerf width when cutting thick material, thus easiest part removal.

2 core fibre optic cable allows for smallest kerf width in thin materials, thus faster cutting speeds.

Manufactured in-house at Trumpf.

The most productive laser source for 2D cutting.

Stable laser power at focal point over the years, thanks to extra diode power and a power sensor.

Lubrication of machine takes place automatically.

No need to stop production. (as is the case with a manual grease gun)

Overload sensors on the drives stops the axis when a cutting head colli-sion occurs.

Cutting Head coupling is simply placed back into position after a collision.

No damage, no downtime and re entry into program in seconds.

Automatically changes the focal diameter and focal position within split-seconds during the cutting process.

With “BrightLine fiber” big ranges of focal diameters are possible.

Highest production, lowest scrap rates.

Collision ProtectionTruDisc Laser

Protective Glass Monitoring

Drop & Cut

Central Oil Lubrication BrightLine fiber

Universal Cutting Head

Nozzle Changer

Benefits of visiting our Trumpf showroom:- Lets discuss your future machine requirements- Test your applications- Train your operators- Train your programmers- Laser Marking applications- Power Tools display & demo’s

Page 3: RETECONREPORT - Retecon Machine Tools · 011 976 8600 | 083 383 7796 or email machines@retecon.co.za KASTO Maschinenbau GmbH & Co. KG celebrates its 175th birthday this year. The

Retecon - Over 45 years Service to the Industry

3For further Information contact Graham Rome on 011 976 8600 | 083 324 4458 or email [email protected]

Retecon - 49 Years Service to the Industry

TruLaser 3030/3040/3060 fiber

TruLaser 5030/5040/5060 fiberPositioning speed 283 m/min,

4-10 kW laser power

Smart Beam Control

Nozzle Changer

Nozzle Inspection

Made in Germany

Positioning speed 170 m/min, 3-8 kW laser power

CoolLine

Highspeed Eco

Smart Collision Prevention

Conveyor Belt

2D-laser cutting machines by TRUMPF

Increase your cutting speed by as much as 100%.

Reduce your gas consumption by 70%.

Higher productivity, higher profit margins.

A conveyor belt under the machine efficiently takes slag and small par-ticles to a bin at the back end of the machine.

Reduced cleaning efforts & more productive time on the machine.

Using water mist spray during thick mild steel cutting process, increas-es the process reliability.

Up to 25% less scrap rate due to tighter sheet layouts.

Overheating of thick sheets is prevented allowing for higher cut quality.

A software based cutting process that monitors the nesting and avoids cutting head collisions alto-gether.

A solution for thinner gauge material where the risk of collisions is high.

Reduce non-productive times, because operations relating to setting the laser beam are automated.

Sensor continuously analyses the laser beam and adjusts fo-cus and diameter automatically during the cutting process.

On the 5000 series the nozzle changer can be loaded during the cutting process.

Nozzle drawer exits the outside of the machine for loading new nozzles.

Reduces down times for nozzle replacements.

5 - 10 seconds for a nozzle inspection directly on the machine.

An automated process and visual on the control.

Everything from one source through world market leaders - TRUMPF Germany.

Long term agency agreement between Retecon & Trumpf – 38 years !!!

Page 4: RETECONREPORT - Retecon Machine Tools · 011 976 8600 | 083 383 7796 or email machines@retecon.co.za KASTO Maschinenbau GmbH & Co. KG celebrates its 175th birthday this year. The

Retecon - 49 Years Service to the Industry

4 For further Information contact Franz Studer on 011 976 8600 | 083 302 0119 or email [email protected]

Fold door+

All DMG MORI machines are available with a preparation package for various automation options.

Fully automated Pallet Handling - integrated and perfectly fitted to the machine!

+

PH 150 EROWA

PH 150 - Available for many DMG MORI milling machines with Siemens and Heidenhain control!

+

Complete solution from “one hand” leading to higher pro-ductivity and quality!

+

More value creation through integral automation solutions

Seperate control panel+Sliding door+

PH 150 FAMOT

Control panel integrated in machine control+

PH 150 with easy accessibility

Enhanced Features with Jobmanager - Control Comfort Plus.

+

HIGHLIGHTS

Cost-effective automation solution - Economical starting with the first automation!

+

Pallet Handling for a better utilisation of the machine at weekends and night shifts!

+

NEW DMG MORI Vertico Design!+PH 150 FAMOT

Page 5: RETECONREPORT - Retecon Machine Tools · 011 976 8600 | 083 383 7796 or email machines@retecon.co.za KASTO Maschinenbau GmbH & Co. KG celebrates its 175th birthday this year. The

Retecon - Over 45 years Service to the Industry

5For further Information contact Franz Studer on 011 976 8600 | 083 302 0119 or email [email protected]

Retecon - 49 Years Service to the Industry

Fold door

Handling of chuck parts Ø 25 175 mm, up to 250 mm length

+

Handling of shaft parts Ø 20 170 mm, up to 950 mm length

+

HIGHLIGHTS

Dialog controlled programming via CELOS

+

Payload robot 10/20/35 kg+

New gripper geometry for reduced impact contour and im-proved load capacity

+

Customized workpiece trays possible

+

Robo2Go 2nd Generation:

Flexible automation, programmed easily

Tool holder

Parallel use with bar loader possible

+

Easy conversion to turning machines

+

New software for even easier opertaion+

No robot programming knowledge necessary+

Multijob function: Different jobs on one workpiece tray. Ideal for small and medium batch sizes

+

Easy programming of individual workpiece trays+

Creation of a process with Drag&Drop of predefined programm modules

+

Home function for easy retraction and setup of the system

+

ROBO2GO 2ND GEN. - EQUIPMENT

GILDEMEISTER DREHMASCHINEN GMBH 5

Installation on three prisms

Laser scannerChangeable carrier

Changeable workpiece holdersSpace-saving installation thanks to inclined Fanuc robot

Changeable withcrane & forklift

Gripper set

Nozzle

Seperate control panel

Page 6: RETECONREPORT - Retecon Machine Tools · 011 976 8600 | 083 383 7796 or email machines@retecon.co.za KASTO Maschinenbau GmbH & Co. KG celebrates its 175th birthday this year. The

6 For further Information contact Neels (JHB / DBN), Arno (JHB) or Llewellyn (CT / PE) on 011 976 8600 or email [email protected]

Retecon - 49 Years Service to the Industry

For further Information contact Joe Tippel or Moritz Herrmann on 011 976 8600 or email [email protected]

LEICA ABSOLUTE TRACKER

LARGE-SCALEMEASUREMENTMADE SIMPLE

THE DIRECT SCANNINGLASER TRACKERTHE DIRECT SCANNING LASER TRACKER

PROD

UCT BRO

CHU

RE

Page 7: RETECONREPORT - Retecon Machine Tools · 011 976 8600 | 083 383 7796 or email machines@retecon.co.za KASTO Maschinenbau GmbH & Co. KG celebrates its 175th birthday this year. The

Retecon - Over 45 years Service to the Industry

7

Retecon - 49 Years Service to the Industry

For further Information contact Joe Tippel or Moritz Herrmann on 011 976 8600 or email [email protected]

For further Information contact Joe Tippel or Moritz Herrmann on 011 976 8600 or email [email protected]

Options

Battery Operated Hand-Held Marking System FlyMarker® mini 120/45

®

Treatments

Logo Line

Galvanized Varnished

LMT Tools Advances Thread Rolling Development

LMT Fette has demonstrated how to combine quality and speed within this field with its new generation EVOline thread rolling head.

It creates threads whose fatigue strength is three times greater than that produced using cutting techniques.

Simple handling – optimized processes

LMT Tools brings together the expertise of leading specialists in precision tool technology.

Page 8: RETECONREPORT - Retecon Machine Tools · 011 976 8600 | 083 383 7796 or email machines@retecon.co.za KASTO Maschinenbau GmbH & Co. KG celebrates its 175th birthday this year. The

Retecon - Over 45 years Service to the Industry

8 For further Information contact Mike or Hans-Peter on 011 976 8600 or email [email protected]

Retecon - 49 Years Service to the Industry

S33

If you don’t know today what you’ll be grinding tomorrow, then the S33 will impress you with its universality and

from grinding between centers to live grinding. You can grind even complex workpieces in a single clamping: This is made possible by the new grinding head with two motor spindles. You also

types.

The Art of Grinding. A member of the UNITED GRINDING Group

The good value solution for individual requirements.

NEW

Page 9: RETECONREPORT - Retecon Machine Tools · 011 976 8600 | 083 383 7796 or email machines@retecon.co.za KASTO Maschinenbau GmbH & Co. KG celebrates its 175th birthday this year. The

Retecon - Over 45 years Service to the Industry

9

Retecon - 49 Years Service to the Industry

For further Information contact Marc Edwards on 011 976 8600 | 083 383 7796 or email [email protected]

PNC - 12 EXTREME■ Plug and cut - minimal installation time

■ Comes standard with CAD/CAM software

■ Easy and simple CNC operation with pre-installed shape templates

Affordable, and versatile CNC cutting machine, KOIKE designed a machine that is operated by CNC and suitable for both oxy-fuel and plasma cutting.

OXY-FUEL NOW AVAILABLE EX STOCK

Page 10: RETECONREPORT - Retecon Machine Tools · 011 976 8600 | 083 383 7796 or email machines@retecon.co.za KASTO Maschinenbau GmbH & Co. KG celebrates its 175th birthday this year. The

Retecon - Over 45 years Service to the Industry

10

The only non-mandrel machines in the market that allow both right & left bending.

Simple & advanced PLC to bend pipes.

Modular machine.

For further Information contact Marc Edwards on 011 976 8600 | 083 383 7796 or email [email protected]

KASTO Maschinenbau GmbH & Co. KG celebrates its 175th birthday this year. The saw-

ing and storage technology specialist with headquarters in Achern, Baden has evolved

from a one-man-business into a globally successful company - and just like back then,

it remains in the hands of the family who founded it. In celebration, KASTO provides an

in-depth look into its history books - and is hosting a contest to find the oldest KASTO

saw still in use.

175 years of KASTO: Family business celebrates its anniversary.

Retecon - 49 Years Service to the Industry

Page 11: RETECONREPORT - Retecon Machine Tools · 011 976 8600 | 083 383 7796 or email machines@retecon.co.za KASTO Maschinenbau GmbH & Co. KG celebrates its 175th birthday this year. The

Retecon - Over 45 years Service to the Industry

11

For further Information contact Mike Lee on 011 976 8600 | 083 441 3391 or email [email protected]

PIPE BENDERS where “QUALITY COMES FIRST”

The only non-mandrel machines in the market that allow both right & left bending.

Simple & advanced PLC to bend pipes.

Modular machine.

For further Information contact Neels Engelbrecht on 011 976 8600 | 081 010 8191 or email [email protected]

Retecon - 49 Years Service to the Industry

High performance in a compact machine.The ideal tool to flank multi-spindle lathes or sliding head lathes. For fittings, nuts, small turned parts and precision parts up to 160 x 60 mm.Unbeatable price-performance in a compact machi -ne.

Measurement solutions providing rapid returnon investment.Increase production, improve flexibility, reduce

-lues are out of tolerance.

Helps operators in batch changeover.Allows rapid batch changing. It can be used by more than one operator at the same time.

M1c

Measuring Solutions

Page 12: RETECONREPORT - Retecon Machine Tools · 011 976 8600 | 083 383 7796 or email machines@retecon.co.za KASTO Maschinenbau GmbH & Co. KG celebrates its 175th birthday this year. The

Retecon - 49 Years Service to the Industry

12

CONTACT DETAILS

Head Office & ShowroomP.O. Box 1472,Kempton Park, 1620100 Plane Road,Spartan Industrial Township,Kempton ParkTel: 011 976 8600Telefax: 011 394 2471E-mail: [email protected]

Port ElizabethP.O. Box 414Port Elizabeth, 60002A Haupt Street,Sidwell, Port Elizabeth, 6001Tel: 041 453 2720Telefax: 041 453 6678E-mail: [email protected]

DurbanP.O. Box 1186,Pinetown, 3600Unit 32, Ivy Park,3 Ivy Road,PinetownTel: 031 701 8149Telefax: 031 701 0313E-mail: [email protected]

Cape TownP.O Box 1167,Milnerton, 7435Unit 8 + 9, Peter Park,Montague Drive,Montague GardensTel: 021 555 2270/1Telefax: 021 555 2272E-mail: [email protected]

www.retecon.co.zaTo advertise please contact us:[email protected]

Design by Louise VisserProduction by Retecon (Pty) LtdCopyright Retecon (Pty) Ltd 2015

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Machine Tools | Cutting Tools | Accessories and Measuring Equipment

RETECONREPORTAn information service to our clients

2019

| 2

• Optimum support for achieving a maximum machine availability• Maximum machine uptime by adjusting all mechanical, pneumatic and hydraulic functions• Early detection of faults due to wear and tear, therefore reduced downtime and expenditure• The value of the machine is preserved• Operating costs are minimized• Service can be scheduled so as to have least impact on production operations • Breakdown response is improved as no Purchase Order is required

Why take out a Service Contract with us...?

Contact us, to find out how we can make servicing your machinery worth your while!!