resume

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SUSHIL KUMAR SINGH Mobile: +91-8859285942 E-mail: [email protected] Rudrapur, Uttarakhand. OBJECTIVE BJECTIVE A responsible career position that will utilize my education, professional skills and proven abilities toward the ambitious goals of a technology-oriented Organization and Make effective contribution and value addition to the job and self while steadily moving up the hierarchy with continuous learning. SYNOPSIS YNOPSIS A vibrant Mechanical engineer with total 5.5 Years experience in Vehicle Quality & Part Quality in area of Automotive QA, Assembly, Testing and development. Total Exp.- 5.5 Years Presently associated with Luman Industries ltd., Rudrapur as a Sr. QA and Development Engineer from 01 July 2014 to till. 1 Year (04. 07.2013- 31.06.2014) Exp. In Banco product India Ltd. Pantnagar, Rudrapur UK. 3 years (19 .04. 2010 - 18 .04. 2013) Exp. In Mahindra & Mahindra (AFS) Jaipur. Job Profile – In process Quality & Final Inspection. Designation - Quality Engineer 7 Months (11 .10. 2009 – 18 .04.2010) Exp. In Sona Somic Lemforder Components Ltd. Gurgaon. Job Profile - CNC, Axial Play m/c, Crimping m/c, Rolling m/c and Press m/c Operating. Designation - DET SCHOLASTICS CHOLASTICS 2009 Diploma in Mechanical Engineering Govt. Polytechnic Gorakhpur, U.P. Secured 1 st Division (77.14%). ( With NCC’ B’ & ‘C’-certificate as a senior under officer) 2006 Intermediate Govt. Intermediate College (GIC), Allahabad, U.P. Secured 1st Division (66%). 2004 High school RD Higher Secondary School Allahabad, U.P. Secured 1st Division (66.67%). INDUSTRIAL NDUSTRIAL S SKILLS KILLS System’s Knowledge of production industries:- Knowledge of Supplier Quality Improvement & Measurement in Receiving/Incoming Quality, Calibration Process, Process Quality, Pre Dispatch / Final Product Quality Inspection. Process Audit/Process Audit, Product Layout Inspection, Customer Quality & DOL Analysis. Vendor Audit and vendor Quality control through supplier quality management system. Field complains analysis on site & on JOB & corrective action implementation & monitoring Analysis of OEM’s customer compliant and in-house failures and initiation of corrective action. Problem solving approach with 7 QC tools, TQM, MSA, 8D, SPC. Audit coordinator for TS16949&ISO-14001, OHSAS-18001, PPAP & TPM. New Part Development, design and vendor development for new sources. Developing Tooling, Gauges and Jigs & Fixtures By using APQP and UGNX -8.

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Page 1: Resume

SUSHIL KUMAR SINGHMobile: +91-8859285942 E-mail: [email protected], Uttarakhand.

OOBJECTIVEBJECTIVE

A responsible career position that will utilize my education, professional skills and proven abilities toward the ambitious goals of a technology-oriented Organization and Make effective contribution and value addition to the job and self while steadily moving up the hierarchy with continuous learning.

SSYNOPSISYNOPSIS

A vibrant Mechanical engineer with total 5.5 Years experience in Vehicle Quality & Part Quality in area of Automotive QA, Assembly, Testing and development.

Total Exp.- 5.5 Years Presently associated with Luman Industries ltd., Rudrapur as a Sr. QA and Development Engineer

from 01 July 2014 to till. 1 Year (04. 07.2013- 31.06.2014) Exp. In Banco product India Ltd. Pantnagar, Rudrapur UK. 3 years (19 .04. 2010 - 18 .04. 2013) Exp. In Mahindra & Mahindra (AFS) Jaipur.

Job Profile – In process Quality & Final Inspection. Designation - Quality Engineer

7 Months (11 .10. 2009 – 18 .04.2010) Exp. In Sona Somic Lemforder Components Ltd. Gurgaon. Job Profile - CNC, Axial Play m/c, Crimping m/c, Rolling m/c and Press m/c Operating. Designation - DET

SSCHOLASTICSCHOLASTICS

2009 Diploma in Mechanical Engineering Govt. Polytechnic Gorakhpur, U.P. Secured 1st Division (77.14%).

( With NCC’ B’ & ‘C’-certificate as a senior under officer) 2006 Intermediate

Govt. Intermediate College (GIC), Allahabad, U.P. Secured 1st Division (66%). 2004 High school

RD Higher Secondary School Allahabad, U.P. Secured 1st Division (66.67%).IINDUSTRIALNDUSTRIAL S SKILLSKILLS

System’s Knowledge of production industries:- Knowledge of Supplier Quality Improvement & Measurement in Receiving/Incoming Quality,

Calibration Process, Process Quality, Pre Dispatch / Final Product Quality Inspection. Process Audit/Process Audit, Product Layout Inspection, Customer Quality & DOL

Analysis. Vendor Audit and vendor Quality control through supplier quality management system. Field complains analysis on site & on JOB & corrective action implementation &

monitoring Analysis of OEM’s customer compliant and in-house failures and initiation of corrective action. Problem solving approach with 7 QC tools, TQM, MSA, 8D, SPC. Audit coordinator for TS16949&ISO-14001, OHSAS-18001, PPAP & TPM. New Part Development, design and vendor development for new sources. Developing Tooling, Gauges and Jigs & Fixtures By using APQP and UGNX -8. PFD, PFMEA, Control Plan and SOP/SOS Document preparation & updating. Knowledge of Predetermined Time Standard (MOST) and Line Balancing. Knowledge of SAP (PP & QM module) more than 03 Years Trainer and Coordinator for all continuous Improvements projects of the department. Coordinator for TS-16949,ISO-14001,TPM,5S,OHSAS-18001 and internal audits Co-ordination for TPM Implementation with Japanese faculty.

IINDUSTRIALNDUSTRIAL E EXPOSURESXPOSURES

July 14 – Till LUMAN Industries ltd. Pantnagar, Rudrapur (Sr. Quality Engineer)Luman Automotive Systems Ltd (formerly Luman Auto Light P. Ltd) was founded in 1978; industry includes engine induction Air, Fuel and Oil filtration systems. in his Rudrapur division. Luman Auto had become the largest exporter of automotive headlamps and subsequently diversified into the Indian domestic marketplace. The company received its ISO-9001:2008 and TS-16949 Certification. Luman Auto is an approved supplier to Ashok Leyland Ltd., Tata Motors Ltd., International Tractors Ltd., JCB Ltd., Vehicle Factory Jabalpur, TAFE Ltd, Bharat Earth Movers Ltd., Greaves Ltd, Brakes India, SML-Isuzu, Standard Tractors, and Sonalika International.

Page 2: Resume

Company Website- http://lumanfilters.com

Key functional Areas 1- Responsible for Incoming Quality, of Sheet metal parts, rubber parts ,Packing Items, Paper Media,

Adhesives etc2- In process Quality, PDI and Dispatch Quality for Air filter, Oil Filter, Fuel Filters, PU Filters.3- Filter testing, lab testing in charge.4- R/w and Rejection analysis through 5-why, 8D , Pareto.5- Quality System monitoring and Improvements.6- Customer Complaint analysis On site and In plant ,and submit CAPA and effectiveness monitoring.

IINDUSTRIALNDUSTRIAL E EXPOSURESXPOSURES July 13 – June 14 Banco Products (India) Ltd Rudrapur (Quality Engineer)B.P. (I) Ltd. is a specialist in engine cooling systems with 49 years of experience. It is one of the leading manufacturers and suppliers of OEM’s within India and has started supplying OEMs in Europe, BP (I) Ltd. is also India’s leading exporter of aftermarket radiators to the Europe, with a growing presence in the North American/Middle – Eastern/African and South American markets. Due to our products being designed beyond OE standards, exceptional quality standards and unbeatable warranties – our exports have been growing at 30% annually. It is one of the leading manufacturer and development partner to OEM companies.Our division is ISO 9001 certified by Underwriters Laboratories Inc., USA. Its quality systems are set to IS/QS/TS 16949 standards.Company Website- http://www.bancoindia.comKey functional Areas

Monitor and analysis daily Product quality trends in terms of Final Product Quality. Ensure the DOL supply to customer end with target of Zero LR PPM at customer end. Responsible for Incoming part’s Inspection, Assembly Line quality inspection, Post delivery

Inspection, Process Audit, Product Audit, Layout Inspection. Analysis of Customer complaints and submits the 8D report to customer. Initiate & implement CAPA for Rejection/ Rework to improve FTR Quality and to control PPM. Responsible for meeting & discussion with Customer team for each & every issues of product. PPAP Submission to Customer and Coordinate for PPAP audits. Customer visit to observe improvement on our part supply, Handling and storage at customer

end & to get the feedback of customer satisfaction. Responsible for System compliance for ISO 9001 and TS 16949. Co-ordination for New Part Development by using APQP and UGNX-8(Design software). Training of all newly recruited line manpower for the Inspection and auditing dexterity after this

updating the skill matrix of workers and take the feedback of effectiveness. To resolve issues based on urgency & 2-2-2 mantra. Morning meeting with QA team to communication & discusses about daily line, process, part,

quality issues and imparts the updates & planning to work on focus with DWM. Ensure Calibration of all Gauges & tools within due date. Focus on Quality improvement through QC Tools. Responsible for SGA for Kaizen and other system activities with team.

Achievements Received Certificate from Customer named M & M for DOL with right & expected quality in

July 2013. Made Model matrix for every stage & every part to avoid wrong part fitment. Reduced R/w PPM by improving Incoming inspection method to stop the false rate.

April 10 – April 13 Mahindra & Mahindra LTD. (AES) Jaipur (Rajasthan) (Engineer –Quality Process)M & M leading name in manufactures of automobiles in the world. Its Automotive farm division is one of Progressive & dynamic division having market share nearly 42 %( 31%M&M+11% Swarj Division) to total market. It is TS-16949 ISO-14001, OHSAS 18001 & BS 7799 certified company. Company get Deming award from Deming committee (JUSE) Japan. Company has achieved Japan Quality Medal (JQM), and TPM Award.Key functional Areas Experience in Vehicle Quality with the following responsibility,

Achieve Quality & Process Parameters adherence 100% for all tractor assembly Stations. Responsible for Painted and Plated Sheet metal parts Inspection of final assembled

Page 3: Resume

vehicle before RFD. To plan & procure the gauges, instruments for existing and new models. To ensure the calibration of gauges, instrument & equipments as per Plan( Internal & External) Process supervision and continues improvement using by QC Tools. Analyzing Quality problems and Initiate Corrective & Preventive action. Responsible for Assembly Process Audit & Gate Audit of All Stages according Daily plan. Documentation of DWM & MIS Daily Basis. Implementation of TPM on my machine. Making the documents PFD, PFMEA, CP, & SOP, DWM for vehicle Assembly & Testing. Co-ordination for internal audits of TS 16949, ISO 14001, OHSAS 18001, TPM

Implementation. Train to newly recruited and existing manpower about Dexterity as a Certified authorized

trainer of M& M. MIS Preparation of Dexterity Trained Person. Making Presentation & ppt. Reports for all Events.

Achievements Received certificate by Sr. V.P. (Mfg.) in AKRAMAN SANMAN May 2013 for Best safety project. Received award from Hou’l President (AFS Sectors & Member of Group Exec. Board) for BEST in

Innovation on 2nd October 2012 ( Founder’s Day ) Received certificate by Sr. V.P. (Mfg.) in AKRAMAN SANMAN 2012 for Best Quality project. Received award from Hou’l Plant Head for of Best in safety projects presentation in plant Competition Receive appreciation from Plant head for making Handbook for TPM in Hindi Language. Receive appreciation from Dept. head for no NCR in TS 16949 audit.

October 09 – April 10 Sona Somic Lemforder components Ltd. Gurgaon DET– Engineering Key functional Areas

Assembly & Pressing Operator of New Part Developed ( Ball Joints of Different Models) Planning for Sample productions according time, m/c & man power availability.

PPROJECTSROJECTS

1. Title : Work on Line RPH trend Reduction by improvement in assembly line defects. Duration : 1 Month2. Title : Reduced Operator Fatigue & Ergonomics Issues of each Stages of Tractor assembly line With Approach of SSES Study. Duration : 6 Months TRAINING ATTENDETEDTRAINING ATTENDETED

Sl.

TITLE OF TRAINING ORGANIZATION DURATION

01

Leadership Sona Somic Lemforder Components Ltd.

1 day

02

Process FMEA Mahindra & Mahindra Ltd. Jaipur 3 days

03

MSA Mahindra & Mahindra Ltd. Jaipur 2 days

04

7 QC tools (Basic & Applications) Mahindra & Mahindra Ltd. Jaipur 3 days

05

T S 16949 & QMS audit documentation

Mahindra & Mahindra Ltd. Jaipur 1 days

06

Trainer’s Skill training Mahindra & Mahindra Ltd. Nasik 1 Day

07

MYB Mahindra & Mahindra Ltd. Rudrapur 3 Days

08

Emotional Intelligence Mahindra & Mahindra Ltd. Rudrapur 2 Days

CCOMPUTEROMPUTER RREALMEALM

Proficient in working various applications used in the manufacturing Quality and Production process such as:-

ERP Tool- SAP (QM & PP Module), Auto Cad ,UGNX-8. MS-Office, MS-Power Point, MS-Excel, SAP, Video Editing, Pivot table, Internet.

Page 4: Resume

PPERSONALERSONAL DETAILSDETAILS

Father Name : Shri Bharat lal SinghFather’s Occupation : TeacherPermanent Address : Vill- Baghla, Post- Dubha, Distt- Allahabad (U.P.), PIN- 212107Date of Birth : 03 Jan 1989Total Experience : 5.5 YearsNotice Period : 30 DaysCurrent CTC : 4.0 Lacks/annum. Preferred location : All IndiaInterests : Systematic Work, Effective Kaizens, Listen Hindi Poems, Classic Old Song.

DECLARATIONDECLARATION

I hereby declare that the above furnished particulars are true to the best of my knowledge. Date: - 03.04.2015Place: - Pant Nagar (Sushil Kumar Singh)