repete fast facts a closer look at the repete automation€¦ · we do all we can to make sure...

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FLX: A Better Approach to Plant Automation We leverage our expertise in plant processes, our business acumen, and an extraordinary technology platform called FLX to create an ecosystem of automation. Costs go down as efficiencies go up; plant floors and products are safer; companies gain a competitive advantage; and compliance is hardly a concern. At Repete, everything we do is geared toward creating integrated end-to-end automation solutions for plants and feed mills world-wide. REPETE AREAS OF EMPHASIS • FSMA Compliance • Data Integration • Connected Enterprise • Lights-Out Automation This is the Repete Automation Ecosystem.

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Page 1: Repete Fast Facts A Closer Look at the Repete Automation€¦ · We do all we can to make sure you’re satisfied with your Repete experience. International Expertise. Specialists

Are you ready to start discussing your long-term automation plans? Let’s talk.

FLX: A Better Approach to Plant Automation

Take The Next Step In The Process

Nobody’s perfect. But it pays to aim high. You can speak with our programmers. You can even talk directly to our CEO. We do all we can to make sure you’re satisfied with your Repete experience.

International Expertise. Specialists in Domestic Compliance.

A Closer Look at theRepete AutomationEcosystem.

We support some of the most successful companies in the Americas, Europe and Asia.

Since the initiation of the FDA Food Safety Modernization Act (FSMA), more US plants and feed mills are choosing Repete for our exceptional process consistency, lot tracking & tracing, and scalable technology integration capabilities.

From small independents to domestic co-ops to multi-national corporations, we have the expertise to automate the most complex operations.

Repete Fast Facts

Close to perfect customer support.

W226 N6283 Village DriveSussex, WI 53089 USA

Feed Management Systems™

We leverage our expertise in plant

processes, our business acumen, and

an extraordinary technology platform

called FLX to create an ecosystem

of automation. Costs go down as

efficiencies go up; plant floors and

products are safer; companies gain

a competitive advantage; and

compliance is hardly a concern.

At Repete, everything we do is geared toward creating integrated end-to-end automation solutions for plants and feed mills world-wide.

REPETE AREAS OF EMPHASIS

• FSMA Compliance

• Data Integration

• Connected Enterprise

• Lights-Out Automation

The Repete Automation Ecosystem is what intelligent plant automation has always promised: a better, safer means of production.

By growing your business in our ecosystem, you are supported by expertise in plant processes, big-picture understanding of operational profitability, and our continually supported, fully-scalable technology.

Materials

People

Equipment

Processes

Facilities

Data

Our customers help feed over

1 billion people daily.

Specialists in FSMA compliance

and related technology.

More than 1,000 systems deployed

worldwide, serving in more than 36

countries, on 5 different continents.

50 ye

ars

Repete: Serving clients since 1965.

AnimalNutrition

Pre-MixPlants

GrainHandling

Pet FoodPlants

AquaCulture

FeedMills

MedicatedMills

Agri-Business

Seed & BeanProcessing

repete.com

+1 (262) 246-4541www.repete.com

Systems and data Integration with virtually

any business system including: SAP,

JD Edwards, AIX, FMS, and Agvantage.

This is the Repete Automation Ecosystem.

Page 2: Repete Fast Facts A Closer Look at the Repete Automation€¦ · We do all we can to make sure you’re satisfied with your Repete experience. International Expertise. Specialists

Are you ready to start discussing your long-term automation plans? Let’s talk.

FLX: A Better Approach to Plant Automation

Take The Next Step In The Process

Nobody’s perfect. But it pays to aim high. You can speak with our programmers. You can even talk directly to our CEO. We do all we can to make sure you’re satisfied with your Repete experience.

International Expertise. Specialists in Domestic Compliance.

A Closer Look at theRepete AutomationEcosystem.

We support some of the most successful companies in the Americas, Europe and Asia.

Since the initiation of the FDA Food Safety Modernization Act (FSMA), more US plants and feed mills are choosing Repete for our exceptional process consistency, lot tracking & tracing, and scalable technology integration capabilities.

From small independents to domestic co-ops to multi-national corporations, we have the expertise to automate the most complex operations.

Repete Fast Facts

Close to perfect customer support.

W226 N6283 Village DriveSussex, WI 53089 USA

Feed Management Systems™

We leverage our expertise in plant

processes, our business acumen, and

an extraordinary technology platform

called FLX to create an ecosystem

of automation. Costs go down as

efficiencies go up; plant floors and

products are safer; companies gain

a competitive advantage; and

compliance is hardly a concern.

At Repete, everything we do is geared toward creating integrated end-to-end automation solutions for plants and feed mills world-wide.

REPETE AREAS OF EMPHASIS

• FSMA Compliance

• Data Integration

• Connected Enterprise

• Lights-Out Automation

The Repete Automation Ecosystem is what intelligent plant automation has always promised: a better, safer means of production.

By growing your business in our ecosystem, you are supported by expertise in plant processes, big-picture understanding of operational profitability, and our continually supported, fully-scalable technology.

Materials

People

Equipment

Processes

Facilities

Data

Our customers help feed over

1 billion people daily.

Specialists in FSMA compliance

and related technology.

More than 1,000 systems deployed

worldwide, serving in more than 36

countries, on 5 different continents.

50 ye

ars

Repete: Serving clients since 1965.

AnimalNutrition

Pre-MixPlants

GrainHandling

Pet FoodPlants

AquaCulture

FeedMills

MedicatedMills

Agri-Business

Seed & BeanProcessing

repete.com

+1 (262) 246-4541www.repete.com

Systems and data Integration with virtually

any business system including: SAP,

JD Edwards, AIX, FMS, and Agvantage.

This is the Repete Automation Ecosystem.

Page 3: Repete Fast Facts A Closer Look at the Repete Automation€¦ · We do all we can to make sure you’re satisfied with your Repete experience. International Expertise. Specialists

FLX is the thinking platform that anticipates problems and adapts to change — that’s why we call it “flex”

FLX is the technology at the heart of the Repete Automation Ecosystem

FLX: The Thinking Platform

Learns your processes

Self-adjusts according to

equipment performance

Monitors equipment

reaction, corrects

course and remembers

for next time

Delivers consistent,

optimal performance

If any sort of failure

occurs – a bin empties

or auger gets jammed –

FLX captures that

moment in time,

allows your people

to fix what went wrong,

and then restarts knowing

the exact status of all

batches when shutdown

occurred.

Prevents material waste

and maintains

product integrity

Lightning fast

implementation to

hit the plant

floor running

Challenges equipment

to perform at a higher

level, without pushing

past limits

Lights-out automation is automation to the fullest possible level. When you’re at “lights out”, your plant floor operates on its own, maintaining the established level of product quality and preventing product waste. No one has to stand by, hovering over equipment.

FLX is Lights-Out AutomationLet’s shine a light on what that means

Repete is focused on building long-term relationships with our clients.

Our foundation of expertise is a direct result of our successful

partnerships with some of the leading companies in the world.

Imagine aLights-Out Facility:

Less manpower.

A system that adapts to changes

in equipment behavior due to

environmental conditions.

A “one button” recovery method,

enabling a process to pick up

exactly where it left off, error-free.

Operators not required to manually

restart plant-floor processes caused

by equipment failure.

FLX will significantly reduce the number of

resources you need on the plant floor. It maximizes

process efficiency, eliminates unnecessary costs,

ratchets up plant safety and compliance, and

gives your customers a huge incentive to do

business with you.

FLX challenges your equipment.

While other systems build in a

large safety margin to run at

a comfortable capacity, FLX

learns to operate at absolute

maximum efficiency, providing

the best possible run rate & ROI.

CHALLENGE MODE

The Repete Approachto Intelligent Plant Automation

When your operation is up and

running at full speed, we

transition your system to our

world-class service and

support network which

provides ongoing software

upgrades and ensures optimal

operation for your FLX system.

ONGOING SUPPORT

Our thorough understanding of mill operations sets us apart. For every conceivable mandate that corporate and plant-floor teams

have, we have a best practice.

Startup is carefully planned

and scripted. Our simulation

of your plant operation

reduces risk and lowers

overall costs. We execute

with urgency – your startup

is completed efficiently

and effectively.

STARTUP

Development begins with the

FLX Building Blocks and ends

with a fully tested system

in an off-site, real-world

environment that simulates

your facility. It’s an

uncommon level of testing.

DEVELOPMENT

Greatness is difficult to

achieve alone. We collaborate

with you to ensure we’re

designing and building an

automation solution that

exceeds your current needs

and adapts to your future.

SOLUTION DESIGN

BUILT ON OUR FOUNDATION OF EXPERTISE

When you implement FLX, you’re adopting an end-to-end automation solution. One that connects to your ERP or business systems to achieve intelligent plant automation.

Repete achieved lights-out automation

by compiling the latest automatic plant

operations into versioned libraries of control.

FLX can overcome any possible plant-floor

failure, even if your situation is highly unique.

“Lights-out is like saying

‘goodnight’ to your plant

floor, knowing everything

will be under control

while you’re away.”

Wade Leverett, CEORepete Corporation

Page 4: Repete Fast Facts A Closer Look at the Repete Automation€¦ · We do all we can to make sure you’re satisfied with your Repete experience. International Expertise. Specialists

FLX is the thinking platform that anticipates problems and adapts to change — that’s why we call it “flex”

FLX is the technology at the heart of the Repete Automation Ecosystem

FLX: The Thinking Platform

Learns your processes

Self-adjusts according to

equipment performance

Monitors equipment

reaction, corrects

course and remembers

for next time

Delivers consistent,

optimal performance

If any sort of failure

occurs – a bin empties

or auger gets jammed –

FLX captures that

moment in time,

allows your people

to fix what went wrong,

and then restarts knowing

the exact status of all

batches when shutdown

occurred.

Prevents material waste

and maintains

product integrity

Lightning fast

implementation to

hit the plant

floor running

Challenges equipment

to perform at a higher

level, without pushing

past limits

Lights-out automation is automation to the fullest possible level. When you’re at “lights out”, your plant floor operates on its own, maintaining the established level of product quality and preventing product waste. No one has to stand by, hovering over equipment.

FLX is Lights-Out AutomationLet’s shine a light on what that means

Repete is focused on building long-term relationships with our clients.

Our foundation of expertise is a direct result of our successful

partnerships with some of the leading companies in the world.

Imagine aLights-Out Facility:

Less manpower.

A system that adapts to changes

in equipment behavior due to

environmental conditions.

A “one button” recovery method,

enabling a process to pick up

exactly where it left off, error-free.

Operators not required to manually

restart plant-floor processes caused

by equipment failure.

FLX will significantly reduce the number of

resources you need on the plant floor. It maximizes

process efficiency, eliminates unnecessary costs,

ratchets up plant safety and compliance, and

gives your customers a huge incentive to do

business with you.

FLX challenges your equipment.

While other systems build in a

large safety margin to run at

a comfortable capacity, FLX

learns to operate at absolute

maximum efficiency, providing

the best possible run rate & ROI.

CHALLENGE MODE

The Repete Approachto Intelligent Plant Automation

When your operation is up and

running at full speed, we

transition your system to our

world-class service and

support network which

provides ongoing software

upgrades and ensures optimal

operation for your FLX system.

ONGOING SUPPORT

Our thorough understanding of mill operations sets us apart. For every conceivable mandate that corporate and plant-floor teams

have, we have a best practice.

Startup is carefully planned

and scripted. Our simulation

of your plant operation

reduces risk and lowers

overall costs. We execute

with urgency – your startup

is completed efficiently

and effectively.

STARTUP

Development begins with the

FLX Building Blocks and ends

with a fully tested system

in an off-site, real-world

environment that simulates

your facility. It’s an

uncommon level of testing.

DEVELOPMENT

Greatness is difficult to

achieve alone. We collaborate

with you to ensure we’re

designing and building an

automation solution that

exceeds your current needs

and adapts to your future.

SOLUTION DESIGN

BUILT ON OUR FOUNDATION OF EXPERTISE

When you implement FLX, you’re adopting an end-to-end automation solution. One that connects to your ERP or business systems to achieve intelligent plant automation.

Repete achieved lights-out automation

by compiling the latest automatic plant

operations into versioned libraries of control.

FLX can overcome any possible plant-floor

failure, even if your situation is highly unique.

“Lights-out is like saying

‘goodnight’ to your plant

floor, knowing everything

will be under control

while you’re away.”

Wade Leverett, CEORepete Corporation

Page 5: Repete Fast Facts A Closer Look at the Repete Automation€¦ · We do all we can to make sure you’re satisfied with your Repete experience. International Expertise. Specialists

FLX is the thinking platform that anticipates problems and adapts to change — that’s why we call it “flex”

FLX is the technology at the heart of the Repete Automation Ecosystem

FLX: The Thinking Platform

Learns your processes

Self-adjusts according to

equipment performance

Monitors equipment

reaction, corrects

course and remembers

for next time

Delivers consistent,

optimal performance

If any sort of failure

occurs – a bin empties

or auger gets jammed –

FLX captures that

moment in time,

allows your people

to fix what went wrong,

and then restarts knowing

the exact status of all

batches when shutdown

occurred.

Prevents material waste

and maintains

product integrity

Lightning fast

implementation to

hit the plant

floor running

Challenges equipment

to perform at a higher

level, without pushing

past limits

Lights-out automation is automation to the fullest possible level. When you’re at “lights out”, your plant floor operates on its own, maintaining the established level of product quality and preventing product waste. No one has to stand by, hovering over equipment.

FLX is Lights-Out AutomationLet’s shine a light on what that means

Repete is focused on building long-term relationships with our clients.

Our foundation of expertise is a direct result of our successful

partnerships with some of the leading companies in the world.

Imagine aLights-Out Facility:

Less manpower.

A system that adapts to changes

in equipment behavior due to

environmental conditions.

A “one button” recovery method,

enabling a process to pick up

exactly where it left off, error-free.

Operators not required to manually

restart plant-floor processes caused

by equipment failure.

FLX will significantly reduce the number of

resources you need on the plant floor. It maximizes

process efficiency, eliminates unnecessary costs,

ratchets up plant safety and compliance, and

gives your customers a huge incentive to do

business with you.

FLX challenges your equipment.

While other systems build in a

large safety margin to run at

a comfortable capacity, FLX

learns to operate at absolute

maximum efficiency, providing

the best possible run rate & ROI.

CHALLENGE MODE

The Repete Approachto Intelligent Plant Automation

When your operation is up and

running at full speed, we

transition your system to our

world-class service and

support network which

provides ongoing software

upgrades and ensures optimal

operation for your FLX system.

ONGOING SUPPORT

Our thorough understanding of mill operations sets us apart. For every conceivable mandate that corporate and plant-floor teams

have, we have a best practice.

Startup is carefully planned

and scripted. Our simulation

of your plant operation

reduces risk and lowers

overall costs. We execute

with urgency – your startup

is completed efficiently

and effectively.

STARTUP

Development begins with the

FLX Building Blocks and ends

with a fully tested system

in an off-site, real-world

environment that simulates

your facility. It’s an

uncommon level of testing.

DEVELOPMENT

Greatness is difficult to

achieve alone. We collaborate

with you to ensure we’re

designing and building an

automation solution that

exceeds your current needs

and adapts to your future.

SOLUTION DESIGN

BUILT ON OUR FOUNDATION OF EXPERTISE

When you implement FLX, you’re adopting an end-to-end automation solution. One that connects to your ERP or business systems to achieve intelligent plant automation.

Repete achieved lights-out automation

by compiling the latest automatic plant

operations into versioned libraries of control.

FLX can overcome any possible plant-floor

failure, even if your situation is highly unique.

“Lights-out is like saying

‘goodnight’ to your plant

floor, knowing everything

will be under control

while you’re away.”

Wade Leverett, CEORepete Corporation

Page 6: Repete Fast Facts A Closer Look at the Repete Automation€¦ · We do all we can to make sure you’re satisfied with your Repete experience. International Expertise. Specialists

Are you ready to start discussing your long-term automation plans? Let’s talk.

FLX: A Better Approach to Plant Automation

Take The Next Step In The Process

Nobody’s perfect. But it pays to aim high. You can speak with our programmers. You can even talk directly to our CEO. We do all we can to make sure you’re satisfied with your Repete experience.

International Expertise. Specialists in Domestic Compliance.

A Closer Look at theRepete AutomationEcosystem.

We support some of the most successful companies in the Americas, Europe and Asia.

Since the initiation of the FDA Food Safety Modernization Act (FSMA), more US plants and feed mills are choosing Repete for our exceptional process consistency, lot tracking & tracing, and scalable technology integration capabilities.

From small independents to domestic co-ops to multi-national corporations, we have the expertise to automate the most complex operations.

Repete Fast Facts

Close to perfect customer support.

W226 N6283 Village DriveSussex, WI 53089 USA

Feed Management Systems™

We leverage our expertise in plant

processes, our business acumen, and

an extraordinary technology platform

called FLX to create an ecosystem

of automation. Costs go down as

efficiencies go up; plant floors and

products are safer; companies gain

a competitive advantage; and

compliance is hardly a concern.

At Repete, everything we do is geared toward creating integrated end-to-end automation solutions for plants and feed mills world-wide.

REPETE AREAS OF EMPHASIS

• FSMA Compliance

• Data Integration

• Connected Enterprise

• Lights-Out Automation

The Repete Automation Ecosystem is what intelligent plant automation has always promised: a better, safer means of production.

By growing your business in our ecosystem, you are supported by expertise in plant processes, big-picture understanding of operational profitability, and our continually supported, fully-scalable technology.

Materials

People

Equipment

Processes

Facilities

Data

Our customers help feed over

1 billion people daily.

Specialists in FSMA compliance

and related technology.

More than 1,000 systems deployed

worldwide, serving in more than 36

countries, on 5 different continents.

50 ye

ars

Repete: Serving clients since 1965.

AnimalNutrition

Pre-MixPlants

GrainHandling

Pet FoodPlants

AquaCulture

FeedMills

MedicatedMills

Agri-Business

Seed & BeanProcessing

repete.com

+1 (262) 246-4541www.repete.com

Systems and data Integration with virtually

any business system including: SAP,

JD Edwards, AIX, FMS, and Agvantage.

This is the Repete Automation Ecosystem.