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AISI 1010 Cold Drawn Bar M-72431. General Statements1.1 Introduction

AISI 1010 Cold Drawn Bar

2. Allowable EquivalentsThe following equivalent materials may be used to fulfill this Specification. One or more of the following methods may be used to specify materials, but do not duplicate information between methods.2.1 Existing industry specifications:

Governing Body (ASTM, JIS, etc.)

Specification NumberEquivalent Material

1 AISI 1010

Equivalent Material 2 JIS G3507 SWRCH10A

KS D3592 SWRCH10A2.2 Existing vendor specific (proprietary):

Material Supplier Supplier Specification NumberEquivalent Material

1

3. Physical Composition3.1 Elemental Composition (including tolerance):Element (Copper, aluminum, etc.) Percentage requirement (with tolerance)

C 0.08 – 0.13%Mn 0.3 – 0.6%P MAX 0.04%S MAX 0.05%

AISI 1075 M-7080

1. General Statements1.1 Introduction

Steel with good wear characteristics

2. Allowable Equivalents2.1 Existing industry specifications that may be used to fulfill this Material Specification are:

Governing Body (ASTM, JIS, etc.) Specification Number

2.2 Existing vendor specific (proprietary) specifications that may be used to fulfill this Material Specification. NOTE! Use of single-source materials should be avoided whenever possible, and only used when no other materials are known that will satisfy the product requirements (DELETE THIS NOTE FROM ACTUAL SPECIFICATIONS).

Material Supplier Supplier Specification Number

3. Material Composition3.1 Elemental CompositionSpecific chemical composition requirements for the material, including tolerance. If none are specified, the requirements listed in Section 2 above apply.Element (e.g. Copper, aluminum, etc.) Percentage requirement (with tolerance)

3.2 Physical CompositionOther physical characteristics not defined above, such as internal dimensional requirements:

1. AISI 1075 (SK-5, SK 5M)2. Must be free of burrs and oil

Carbon Steel (SWRH72A) M-7181

1. General Statements

1.1 Introduction China SWRH72A Steel




1China Industry Standard

(SWRH) SWRH72A

Equivalent Material 2 SAE J178

Equivalent Material 3

2.2 Existing vendor specific (proprietary): Material Supplier Supplier Specification Number





C% 0.72 maxSi% 0.19 max

Mn% 0.48 maxS% 0.009 maxP% 0.011 max

Carbon Steel specification M-70301. General Statements1.1 Introduction

Carbon Steel and optional material for Retainers, Covers, CE Frames, Shields, Frames, Shunts and laminations used on PG260G, N, NS, P motors..




1 AISI 1008

Equivalent Material 1 EN10130 DC01 or DC04

Equivalent Material 1 JIS SPCD

Equivalent Material 1 KS SCP2





Carbon Steels for Machine Structural Use M-71771. General Statements1.1 Introduction

This Specification specifies carbon steels for machine structural use manufactured by hot forming, such as hot rolling or hot forging, ordinarily to be used after further process of forging, cutting and heat treatment, hereinafter referred to as the “steel”


Governing BodyJISKS

UNSAISI / SAEEN (DIN)

Specification NumberS20C

SM20C102001020

C22/ C22E/ C22R

2.2 Existing vendor specific (proprietary) specifications that may be used to fulfill this Material Specification.

Material Provider Specification Number

3. Material Composition3.1 Elemental CompositionSpecific chemical composition requirements for the material, including tolerance. If none are specified, the requirements listed in Section 2 above apply.

C 0.18 ~ 0.23 %Si 0.15~ 0.35%

Mn 0.30 ~ 0.60 %P 0.030 Max %S 0.035 Max %

3.2 Physical Composition

1. General Statements M-70961.1 Introduction

Hard copper

2. Allowable Equivalents

2.1 Existing industry specifications that may be used to fulfill this Material Specification are:Governing Body (ASTM, JIS, etc.)

UNSSAEJISKSEN

Specification NumberC 11000 H08 ETPJ461/J463 C11000

H3260 C 1100 W-HD5103 C 1100 W-H

1652 CU-ETP CW004A H110

3. Material Composition3.1 Elemental CompositionSpecific chemical composition requirements for the material, including tolerance. If none are specified, the requirements listed in Section 2 above apply.

Chemical CompositionCu 99.90% MIN

3.2 Physical CompositionOther physical characteristics not defined above, including dimensional requirements:

Tensile Strength : 285 N/mm2 MIN

4. Performance and Durability Tests4.1 Performance Tests

Test Procedure Requirement

4.2 Durability TestsTest Procedure Requirement

5. Other requirements5.1 Other requirements

List any requirements for the material composition, performance, appearance, packaging, etc. not listed above:

Electrical Resistivity: Max 17.3 mOhm-m2 (@20°C)O(oxygen) chemical composition : 0.01% MIN (100PPM MIN)

M7036

Carbon Steel Tube


Carbon Steel Tubes for Machine Structural Purposes


Governing Body (ASTM, JIS, etc.)JIS G3445

Specification NumberSTKM 11A

2.2 Existing vendor specific (proprietary) specifications that may be used to fulfill this Material Specification. NOTE! Use of single-source materials should be avoided whenever possible, and only used when no other materials are known that will satisfy the product requirements (DELETE THIS NOTE FROM ACTUAL SPECIFICATIONS).


3. Material Composition3.1 Elemental CompositionSpecific chemical composition requirements for the material, including tolerance. If none are specified, the requirements listed in Section 2 above apply.Element (e.g. Copper, aluminum, etc.)C Si Mn P S

Percentage requirement (with tolerance)0.12 max 0.35 max0.60 max 0.040 max 0.040 max


1. Tensile strength kgf/mm² - 30 min2. Yield point or Proof stress kgf/mm² - No 3. Elongation % - 35 mm4. Flattening strength – 1/2 D5. Bending strength – 180°

M7197

Carbon Steel (JIS G 3131)


Carbon Steel (JIS G 3131)




1 JIS G3131 / G 3131

Equivalent Material 2 KSD 3501







C% SPHC 0.15max / SPHD 0.10max / SPHD 0.10 maxMn% SPHC 0.60max / SPHD 0.50max / SPHD 0.50 maxS% SPHC 0.050max / SPHD 0.040max / SPHD 0.030 maxP% SPHC 0.050max / SPHD 0.040max / SPHD 0.035 max

Silicone Rubber Coated Insulator Sleeving M-7072


Non-flammable rubber sleeving used as an insulator for wiring which carries high current



Nema Type 4

Specification Number

Class 200 C2.2 Existing vendor specific (proprietary) specifications that may be used to fulfill this Material Specification.


3. Material Composition3.1 Elemental CompositionSpecific chemical composition requirements for the material, including tolerance. If none are specified, the requirements listed in Section 2 above apply.Element (e.g. Copper, aluminum, etc.) Percentage requirement (with tolerance)


3. Operating temperature: -30 C to 200+ C4. Relative Density: 1.4-2.2 g/c3

5. Color: Black or natural(white)6. Non-Flammable or self extinguishing7. Optional Material: Han Kook Industrial Fiberglass sleeving, grade B

4. Performance and Durability Tests4.1 Performance Tests

Test Procedure RequirementUL 1441 7 gg at 265 C and 60 gg at 235 C4.2 Durability Tests

Test Procedure RequirementInsulation Resistance > 200 mega

ohmsNo material breakdown or leakage allowed

Breakdown Voltage Apply 3 kV No material breakdown, cracks or deformation

Resistance to permanent wet heat

40 C at 95% relative humidity

for 96 hours

No material breakdown, cracks or deformation

Resistance to high temperatures

200 C for 48 hours

No material breakdown, cracks or deformation

M-7053Steel rod, bars and wire for cold heading and cold extrusion. 1. General Statements1.1 Introduction

This specification is for steel for cold heading and cold extrusion. It is used for rivets.


Governing BodyAISI

EN 10263-2DIN 1654-2

STKMDM

PN EN 10016-3JISKS

Specification Number1010

C4C or C10CQST 32-3 or QST 36-3

11AP007C4D1SPCCSCP-1

2.2 Existing vendor specific (proprietary) specifications that may be used to fulfill this Material Specification.

Material Provider Specification Number

M-7023Zinc Plating with Trivalent Chromium Conversion Coating And a Topcoat Sealant1. General Statements1.1 Introduction

This specification describes the basic requirements of electroplated zinc coatings on iron or steel substrates having a zinc trivalent chromium conversion coating with a special “topcoat sealant” for increased “white rust” corrosion protection.

All steel parts which have this specification applied to them and have a hardness value above the equivalent of “Rockwell C” (HRC) of 32, or which have been heavily stressed from cold work will be subject to hydrogen absorption and hydrogen embrittlement from the electroplating process. Unless otherwise specified on the drawing, this absorption condition is to be relieved by a baking the parts within one hour after the plating process, but before any “topcoat sealant” application. Unless otherwise specified, hardened parts tempered at temperatures above 200o C. shall be baked for 4 hours at 200o C. And similarly, hardened parts which have been tempered at temperatures less than 175o C. shall be baked at 150o C. for 8 hours.




1Equivalent Material

2Equivalent Material

32.2 Existing vendor specific (proprietary):

Material Supplier Supplier Specification NumberEquivalent “topcoat

sealant” Everseal EVERSEALTM

Equivalent “topcoat sealant” MacDermid JS500TM


3.2 Other physical characteristics not defined above, such as internal dimensional requirements:

4. Performance and Durability Tests M-7023Test requirements for all equivalent materials:

Test Procedure Requirement

Electro-plated zinc with a surface trivalent chromate conversion coating and a special “topcoat sealant”.

ASTM B487ASTM A754

ISO 1463ISO2178

Unless otherwise specified on the engineering drawing, the part shall have a minimum zinc electroplating thickness of 8 um. The thickness of the plated finish shall be determined by microscopic examination of cross-sections taken perpendicular to the significant surfaces.

The maximum coating thickness applied to threads on threaded products is limited by the basic thread size and tolerance. After coating these parts must pass the appropriate thread “go” gages

.Unless otherwise specified on the engineering drawing, the part shall exhibit no “white corrosion products” on the plated surface after being exposed to a “salt spray fog” environment

ASTM B-117 Salt Spray (Fog)

Test120 hours minimum

Unless otherwise specified on the engineering drawing, the part shall exhibit no “red corrosion products” on the plated surface after being exposed to a “salt spray fog” environment

ASTM B-117 Salt Spray (Fog) Test

240 hours minimum

Parts subject to 220o C. for 30 minutes and quenched in room temperature water

No evidence of ‘blistering’ or ‘flaking’ of the plating.

5. Other requirements5.1 Other requirements

Must be clean and free of grease before plating Clear appearance

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