reliability skills development training skills development ... reliability workbench (rwb) 2 day [ft...

This guide applies to everyone from graduates, experienced technicians, planners, and engineers, to supervisors, managers and subject matter experts.

THE COMPLETE GUIDE TO

RELIABILITY SKILLS DEVELOPMENT

FOR RELIABILITY PROFESSIONALS

INNOCENCE AWARENESS UNDERSTANDING COMPETENCE EXPERT

101 201 301 401 501

vv

Introduction to Reliability Engineering

1 Day Introduction to Reliability [No Software]

Reliability Tools

Full suite of Reliability Methods -

2 Day [RWB Fault Tree - AWB AVSim]

Reliability Analysis

Fault Tree Analysis - Event Tree Analysis - 2 Day [RWB FT, ET, others]

Advanced Reliability Workbench (RWB)

2 Day [FT ET Markov, FMEA, FMECA, IEC61508, SIL, RBD]

System Engineering Tool Box

2 Day Engineering Topics [RWB - AWB]

Foundation Elements

Reliability Basics

Core Elements Applying Reliability

Institutionalizing Reliability

SO WHAT’S THE END GOAL?

THE COMPLETE GUIDE TO


FOR RELIABILITY PROFESSIONALSThis guide applies to everyone who from

graduates, experienced technicians, planners, and engineers, to supervisors, managers and

subject matter experts.

Here’s a snapshot of the learning curve

NOW LET’S DIVE IN

AND AFTER ALL, YOU GOTTA HAVE

GREAT SKILLS.

To educate and equip yourself to facilitate effective investigations so you can reduce risk and maximize the

reliability and availability of your designs, assets or products.


INNOCENCE

AWARENESS

UNDERSTANDING

COMPETENCE

EXPERT

REL101HOW RELIABILITY METHODS

IMPROVE ASSET MANAGEMENTStart by gaining awareness of these tools:

• Reliability Centered Maintenance (RCM)

• FMEA / FMECA Maintenance / RPN Analysis

• Fault Tree Analysis

• Reliability Block Diagrams (RBD)

• Failure Data

REL201UNDERSTANDING RELIABILITY

ANALYSIS TOOLS

Next, you’ll want to understand how to:

• Corporate Risk Matrix / Severity

• Integrated Asset Management

• Optimized Risk v Cost

• Design FMEA

• Fault Tolerance

• Reliability Modeling

REL301INTENSE ANALYSIS TOOL SET TRAINING

Now it’s time to hone your skills in Reliability including:


• Introduction to RWB

• Advanced Fault Tree Methods

• Probability Set Theory

• System Qualification

• Importance Analyses

• Confidence Analyses

• Event Tree Analyses

REL401UNDERSTANDING ADVANCED

RWB CAPABILITIES

REL501SYSTEM ENGINEERING TOOLBOX &

SPECIAL ANALYSES

You’re ready to learn the intricacies of facilitation:

Let’s dig in and refine your expertise:

• IEC61508 FMEA / SIL Analysis

• Quantitative Risk analysis using Fault Trees and Event Trees

• RBD with various Failure Models

• Advanced RBD Methods

• Markov Analysis

• Using Parts Libraries

• Using Weibull Failure Data

• What is Reliability Analysis• Project phases

• Design for Reliability• Understanding HAZOP and VAA

• System Engineer• Design Related Analytical Tools

• Prognostic• Asset Health / System Health

• Design 4 Reliability• Probabilistic Reliability Analysis• Fault Tree & Event Tree Analysis

• Calculate System & Subsystem Reliability• Use Parts Libraries

• Use Failure Data• Understand HAZOP & VAA

AHHH... IF ONLY THEY COULD SEE ME NOW

At this stage, you should be able to:

Focus on developing your Reliability skills as outlined above and you’ll really be ready

to flex your Problem Solving muscles.

TO START YOUR JOURNEY, VISIT www.armsreliabilitytraining.com

www.armsreliabilitytraining.com

INNOCENCE AWARENESS UNDERSTANDING COMPETENCE EXPERT

101 201 301 401 501

vv

Introduction to Reliability Engineering

1 Day Introduction to Reliability [No Software]

Reliability Tools

Full suite of Reliability Methods -

2 Day [RWB Fault Tree - AWB AVSim]

Reliability Analysis

Fault Tree Analysis - Event Tree Analysis - 2 Day [RWB FT, ET, others]

Advanced Reliability Workbench (RWB)

2 Day [FT ET Markov, FMEA, FMECA, IEC61508, SIL, RBD]

System Engineering Tool Box

2 Day Engineering Topics [RWB - AWB]

Foundation Elements

Reliability Basics

Core Elements Applying Reliability

Institutionalizing Reliability

REL

The ARMS Reliability Training Curve aligns to the professionals learning journey to be a Reliability Expert. To learn more, visit our website www.armsreliabilitytraining.com

THE RELIABILITY JOURNEY

BUILDING BLOCKS


WW

Learn about the wide array of reliability tools available to the reliability engineer.

REL 101Introduction to Reliability Engineering

The role of reliability engineer requires the engineer to be

capable of using a variety of analysis methods to predict

and improve reliability of equipment and systems in order

to improve design, maintain and operate equipment safely

and to meet its intended purpose.

In this introductory course we explore a wide array of

tools that enable the engineer to become proficient in the

role of a reliability engineer.

The student will learn the difference between Process

FMEA, Design FMEA, RCM FMEA as well as the various

scales usually employed to calculate the Risk Priority

Number (RPN), and criticality.

We will introduce Fault Tree Analysis and Reliability

Block Diagrams, Failure Reporting and corrective Action

Systems (FRACAS), including the use of work order failure

data, Weibull analysis and selecting maintenance tasks

using Reliability Centered Maintenance.

BUILDING BLOCKS www.armsreliabilitytraining.com

REL 101Course Overview

A 1 day introduction to over 10 essential Reliability tool sets and methods. A perfect primer for a broad array of reliability training. A perfect introduction for the new graduate engineer or

reliability engineer.A great overview for managers and those interacting with reliability.

Course Key LearningThe student will be exposed to and work with a variety of reliability methods in a short introduction course using practical exercises to emphasize key elements.

Topics include FMEA, Weibull, Failure Data, Reliability Block Diagrams, Fault Tree Analysis and RCM.

Course Modules• Reliability Centered Maintenance

Intro (RCM)• Failure Modes and Effects Analysis

(FMEA)• Process FMEA• Design FMEA• Maintenance FMEA• FMECA & Risk Priority Number

(RPN)• Cost vs. Risk Ratio Calculations• Failure Data Introduction• Failure reporting Systems• Introduction to Weibull Analysis

using failure data• Fault Tree Analysis Introduction• Reliability Block Diagrams (RBD)

Industries• Oil and Gas• Mining• Steel• Transport• Energy• Manufacturing Plant• Repetitive Manufacturing• Food and Beverage

Who Should Attend?• Engineers• NEW Engineers• Project Engineers• Asset Managers• Maintenance Engineers• Design Engineers• Reliability Engineers/Technicians• Operators• Safety Engineers• Risk Engineers• Defect Elimination Managers

Course Information• Time: 8 Hours (1 day)• Exam fee: Included• Course type: In House• Certification: n/a

INNOCENCE

HOW RELIABILITY METHODS

IMPROVE ASSET MANAGEMENT

Start by gaining awareness of these tools:

• Reliability Centered Maintenance (RCM)

• FMEA / FMECA Maintenance / RPN Analysis


• Reliability Block Diagrams (RBD)

• Failure Data


A hands on course covering basic reliability methods using leading software to support real world calculations every reliability engineer

must be able to perform.

REL 201Reliability Tools

This course builds on the introduction provided in REL 101.

The Corporate Risk Matrix is examined, and utilized to calculate Severity and risk thresholds to enable decisions regarding acceptable risk.

The Total Integrated Asset management approach (TIAM) is examined to understand how all the reliability tools flow together to produce a total asset reliability system.

Monte Carlo Simulations for Cost vs. Risk Optimization are explored using instructor led software exercises.

After a brief review of Reliability and probability theory, we launch into the essential elements of Design 4 Reliability (D4R), safety calculations and Safety Integrity Level Calculations (SIL).

The D4R considerations flow into the RAMS study requirements (Reliability Availability, Maintainability and Safety)

Fault tolerance, redundancy calculations are explored with exercises to support the learning ahead of a deeper review of the Design FMEA using Reliability WorkbenchTM (RWB) Interacting with basic aAvailability and Maintainability requirements.

The course covers a full range of Reliability exercises with hands on use of (RWB) to process real world design with basic reliability modeling.

* Isograph is the author and legal owner of Reliability WorkbenchTM reliability software.



Course Modules• Risk Matrix, Severity, ISO risk

surfaces• Reliability and Availability• Integrated Asset management –

Design 4 Reliability – data flows• Cost vs benefit – risk optimization• Reliability theory Review• Probabilistic Reliability Calculations• Safety and SIL calculations• Fault tolerance• RAMS study reliability element

introduction• Basic Reliability modeling using

Probabilistic methods

Industries• Oil and Gas• Electronics Design• Aviation• Automotive• Energy• Manufacturing Plant• Repetitive Manufacturing• System Design• Safety Related Products

Who Should Attend?• Engineers• Project Engineers• Maintenance Analysts• Maintenance• Designers Engineers• Safety Representatives• Operators• Administrators• Maintenance trades• Graduates

Course Information• Time: 16 Hours (2 days)• Exam fee: Included• Course type: In House• Certification: n/a

AWARENESS

UNDERSTANDING RELIABILITY

ANALYSIS TOOLS

Next, you’ll want to understand how to:

• Corporate Risk Matrix / Severity

• Integrated Asset Management

• Optimized Risk v Cost

• Design FMEA

• Fault Tolerance

• Reliability Modeling

Course Key LearningThe course introduces the Reliability tool set beginning with the incorporation of the risk matrix, severity calculations and ISO risk surfaces.The early phases of TIAM are explored with instructor led exercises to reinforce the development requirements of any asset or product.Probabilistic Design using a Design FMEA with portioning, and risk elements allows the reliability engineer to develop real world scenarios for a variety of reliability modeling requirements.


Quantify and Mitigate Risk

REL 301UsingReliability WorkbenchTM (RWB) & Fault Tree Analysis

The course provides an in depth review of leading software Isograph’s Reliability WorkbenchTM and how it can be used to determine risk exposure and mitigate that risk.

The student will learn the reliability concepts using hands on instructor led exercises designed to empower the student to use these methods in the work place.

The course begins with a strong focus on practical Fault Tree Analysis (FTA) using RWBTM Fault Tree Module. Exercises like simple cooling system fault trees introduce the methods of cut sheets, Boolean logic, and simplification methods to reduce Boolean sets.

After a review of probability set theory, the addition law, we embark on system qualification theory, TOP sets, System unreliability calculations.

Importance analysis is emphasized with a reactor vessel practical example. Initiating events and enablers, along with use of the DLL (Dynamic Link Library) which allow other programs to interact with RWB.

Common cause failures, confidence analysis, statistical confidence and Monte Carlo simulation methods are introduced with a series of instructor led examples working within the software to realize models of common systems.

Finally the Fault Tree to Event Tree transformation is explored with a series of Event tree Exercises to solidify the total learning process on risk determination and improving safety.

BUILDING BLOCKS




A perfect hands on course using Fault Tree and Event Tree Analysis methods with Isograph’s Reliability WorkbenchTM software supporting needed calculations.

Instructor led detailed exercises ensure full use and comprehension of each topic.

Course Key LearningReliability Work BenchTM Fault Tree and Event Tree Software are utilized to teach the student the ability to analyse and predict the unreliability and risk exposure of any system or product.The advanced use of Fault Tree enables the student to learn how to use cut sheets, Boolean Logic, and probability and set theory to create a reliability model for any system or product.Working through several instructor led exercises allows the student to confidently navigate the software using the concepts to produce new analysis and predict reliability, number of expected failures, System Unreliability and the risk level for critical safety systems.

Course Modules• Overview of RWBTM Fault

Tree Module with differences explained

• Modeling with Fault Tree• Practical Modeling Methods, Cut

Sets, Boolean Logic• Importance Analysis, initiating

events• Event Tree Analysis

Industries• Oil and Gas• Mining• Transport• Automotive• Energy• Manufacturing Plant• Repetitive Manufacturing• Utilities

Who Should Attend?• Safety Engineers• Risk Specialists• 6 Sigma Black Belts• Maintenance Engineers• Process Engineers• Design Engineers• Operators• Engineers• Instrument/Electrical Engineers• Plant InspectorsProject

Engineers• Graduates


UNDERSTANDING

INTENSE ANALYSIS TOOL SET TRAINING

Now it’s time to hone your skills in Reliability including:


• Introduction to RWB

• Advanced Fault Tree Methods

• Probability Set Theory

• System Qualification

• Importance Analyses

• Confidence Analyses

• Event Tree Analyses


SIL, IEC 61508 FMEA, Reliability Block Diagrams, Markov Analysis, Advanced Weibull analysis

REL 401Design Reliability Methods and Tools

This course explores several important reliability topics including the IEC 61508 Safety Integrity level Calculations needed to complete a SIL related FMEA using Reliability Work BenchTM (RWB) as a tool to facilitate the learning process.

Within the IEC 61508 FMEA learn how to consider reliability allocation, beta values, dangerous failure coverage apportionment.

With Direct calculated Reliability Block Diagrams (not Monte Carlo Simulated) learn how to model any complex system or sub system and determine if it meets the design requirements for reliability.

Explore various sources of failure model data, library functions and the conversion of RBD to Fault Tree or Event Tree Analysis. These include sources like Markov Models, Weibull data, and other probabilistic model data sources.

Instructor led examples walk the student through Markov Analysis & complex modeling, showcasing the extensive capabilities with parts libraries allow the user to predict unavailability using RWBTM models.

Weibull failure data is also incorporated into the quantitative models (direct calculation of reliability not Monte Carlo Simulated)

BUILDING BLOCKS




The complete course for demanding reliability application and calculations.

Course Key LearningIEC 61508, & SIL FMEA methods needed to produce a SIL compliant FMEA for certification consideration.The use of probabilistic Reliability calculations in place of Monte Carlo Simulations allows the use to calculate precise values for a variety of reliability needs.Reliability Block Diagrams, Fault tree and Event tree Conversions precede the learning that enables the student to develop and calculate Markov Models, and use those Markov models as failure sources for more complex systems

Course Modules• RWBTM Overview• FMEA/FMECA IEC 61508• SIL• Direct Calculated Reliability Block

Diagrams (RBD)• Advanced RBD Methods –

Overhauls, test intervals, conversions to Fault tree and Event Tree Analysis formats.

• Markov analysis – constructing models, defining phase transitions, base rates, time dependent rates,

• Library functions – Parts libraries• Using failure data – Weibull

Failure models.

Industries• Oil and Gas• Electronics Design• Communications• Automotive• Aero Space Engineering• Military

• Chemical Industry• Transport• Energy• Manufacturing Plant• Repetitive Manufacturing• Food and Beverage

Who Should Attend?• Safety Engineers• Designers Engineers• Engineers• Project Engineers• Risk Specialists• 6 Sigma Black Belts• Maintenance Strategists• Protection Engineers• Plant Inspectors


COMPETENCE

UNDERSTANDING ADVANCED RWB

CAPABILITIESYou’re ready to learn the intricacies of facilitation:

• IEC61508 FMEA / SIL Analysis

• Quantitative Risk analysis using Fault Trees

and Event Trees

• RBD with various Failure Models

• Advanced RBD Methods

• Markov Analysis

• Using Parts Libraries

• Using Weibull Failure Data


HAZOP, Vulnerability Assessment, System Engineering Tools

REL 501System Engineering Toolbox & Special Analysis

This course builds on the foundation elements of the Reliability program and provides the Engineer a suite of tools and methods they can deploy to monitor and improve plant reliability.

The Hazards Analysis & Operability Study (HAZOP) Methodology is explored before launching into the Vulnerability Assessment & Analysis Process. (VAA)

These concepts are used to expose special considerations around Human factors, and layers of protection while evaluation the realistic probability of failure, providing both the HAZOP process and VAA process REAL data to base decisions.

The HAZOP exercise works a simple reactor and its surrounding equipment using methods learned in REL 301 and 401 to support hazard risk analysis by direct calculation using simple models.

The system engineering Tool Box rounds out the suite of tools providing the engineer a wide platform of tools to analyse and report findings.



The Special Analysis tools every Engineer should have

Course Key Learning• The engineer learns how to interact the learning’s form REL 301 and

REL 401 with other study methodologies including HAZOP and VAA.• After major accidents it has been found that gaps in the HAZOP

occurred allowing the major accident to occur because a qualitative judgment was substituted for a functional risk calculation.

• The Systems Engineering toolbox supplies another level of capability that builds on prior content delivery in the series to add to the reliability engineer’s capabilities to add value by improving reliability, reducing risk and maximizing value.

Course Modules• Reliability Review• HAZOP Method Overview• HAZOP Exercise using RBD & FT• Vulnerability Assessment &

Analysis• System Engineering tool Box• Graphical Presentation and

Communication tools• Prognostics Health Management

Overview (PHM)

Industries• Oil and Gas• Mining• Utilities• Automotive• Energy• Manufacturing Plant• Chemical Industry• Transport

Who Should Attend?• Engineers• Project Engineers• Risk Specialists• 6 Sigma Black Belts• Maintenance Strategists• Plant Inspectors• Design Engineers• Safety Representatives• Process Engineers• Operators• Graduates


EXPERT

SYSTEM ENGINEERING

TOOLBOX & SPECIAL ANALYSES

Let’s dig in and refine your expertise:

• What is Reliability Analysis

• Project phases

• Design for Reliability

• Understanding HAZOP and VAA

• System Engineer

• Design Related Analytical Tools

• Prognostic

• Asset Health / System Health


WHO WE WORK WITH


NORTH / CENTRAL / LATIN AMERICAP: +1 512 795 5291

AUSTRALIA / ASIA / NEW ZEALANDP: +61 3 5255 5357

EUROPEP: +44 122 445 9362

SOUTH AFRICAP: +27 10 500 8232

North America | Latin America | Europe | Asia | Africa | Australia

Since 1995, ARMS Reliability has been at the forefront of proactive asset management strategies for a range of blue chip companies throughout the world.

These companies have entrusted ARMS Reliability with delivering business goals through effective asset management and improvements in operating productivity.

The a unique blend of consulting, education and software solutions, we provide a “one stop shop” service to enable our clients to make better decisions to improve Asset Reliability.

Call to book your course today. Ask our Expert trainers to build your team a customized training career path to Expert!Note: Availability Workbench, AWB, AvSim, RCMCost, Reliability Workbench, RWB are trademarks owned by Isograph and for which ARMS Reliability are authorised resellers.


reliability skills development training skills development ... reliability workbench (rwb) 2 day [ft...

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