reliability prediction report for and - nasa...report 9831b december 1995 earth observing system/...

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Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for Module A1 (Channels 3 through 15) and Module A2 (Channels 1 and 2) Contract No.: NAS 5-32314 CDRL: 110 Submitted to: National Aeronautics and Space Administration Goddard Space Flight Center Greenbelt, Maryland 20771 Submitted by: Aerojet 1100 West Hollyvale Street Azusa, California 91702-0296 https://ntrs.nasa.gov/search.jsp?R=19960012282 2020-04-04T07:01:00+00:00Z

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Page 1: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Report 9831BDecember 1995

Earth Observing System/

Advanced Microwave Sounding Unit-A

(EOS/AMSU-A)

Reliability Prediction Report for

Module A1 (Channels 3 through 15)and

Module A2 (Channels 1 and 2)

Contract No.: NAS 5-32314

CDRL: 110

Submitted to:

National Aeronautics and Space AdministrationGoddard Space Flight Center

Greenbelt, Maryland 20771

Submitted by:

Aerojet1100 West Hollyvale StreetAzusa, California 91702-0296

https://ntrs.nasa.gov/search.jsp?R=19960012282 2020-04-04T07:01:00+00:00Z

Page 2: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Section

TABLE OF CONTENTS

Report 9831BDecember 1995

Page

II.I

1.2

2

33.13.2

7

7.17.27.37.47.57.5.17.5.27.5.37.6

INTRODUCTION ............................................................................................................... 1

Summary ............................................................................................................................. 1General ................................................................................................................................ 1

APPLICABLE DOCUMENTS ............................................................................................ 2

RELIABILITY ANALYSIS ................................................................................................. 3Prediction Procedure/Ground Rules ................................................................................... 3Excluded Items ................................................................................................................... 4

CONCLUSIONS ................................................................................................................. 5

RELIABILITY BLOCK DIAGRAMS .................................................................................. 2

IMPROVEMENTS .............................................................................................................. 3

EOS/AMSU-A FUNCTIONAL DESCRIPTION ............................................................... 29

Introduction ...................................................................................................................... 29Antenna ............................................................................................................................. 29Receiver ............................................................................................................................. 38

Data Processing - Multiplexing ........................................................................................ 30Central Processing Unit (CPU) and Control (Microcomputer) ........................................ 31Clock and Command ......................................................................................................... 32

Test Points and Telemetry ................................................................................................ 32Temperature Monitoring .................................................................................................. 32DC/DC Converter and Control ......................................................................................... 32

A

B

APPENDIX

FAILURE RATE DATA ..................................................................................................A-I

STANDBY REDUNDANCY CALCUALTION

FOR THE HYBRID TEE/PLO SYSTEM ........................................................................B-1

ii

Page 3: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

TABLE OF CONTENTS (CONT.)

Report 9831BDecember 1995

Table

I.II.III.IV.V.VI.VII.VIII.IX.X.XI.XII.XIII.XIV.XV.XVI.XVII.

TABLES

Page

EOS/AMSU-A1 Reliability Prediction Summary ............................................................... 8A1 Module Common Receiver Subsystem Units ................................................................ 9A1 Module Receiver Channels 3-8 and 15 .......................................................................... 9A1 Module Receiver Channels 9-14 Common Elements .................................................. 10A1 Module Receiver Channels 9 and 10 ........................................................................... l0A1 Module Receiver Channels 11-14 ................................................................................ l 1

A1 Module Power Distribution Subsystem ....................................................................... 12A1 Module Antenna Drive Subsystem* ............................................................................ 13A1 Module Signal Processing-Microcomputer Subsystem ............................................... 14A1 Module Temperature Calibration Subsystem ............................................................. 15EOS/AMSU.A2 Reliability Prediction Summary ............................................................. 16A2 Module Common Receiver Subsystem Units .............................................................. 16A2 Module Receiver Channels 1 and 2 ............................................................................. 17

A2 Module Power Distribution Subsystem ....................................................................... 18A2 Module Antenna Drive Subsystem ............................................................................. 19A2 Module Signal Processing-Microcomputer Subsystem ............................................... 20A2 Module Temperature Calibration Subsystem ............................................................. 21

Figure

1.2.3.4.5.6.7.8.9.

10.11.12.13.

FIGURES

Page

Top Level EOS/AMSU-A1 Reliability Block Diagram ...................................................... 22A1 Antenna Reliability Block Diagram ............................................................................ 23A1 Detect_)r Preamp Reliability Block Diagram ............................................................... 23A1 Signal Processing Subsystem Reliability Block Diagram ........................................... 24A1-1 Receiver Subsystem Reliability Block Diagram ....................................................... 25A1-1 Receiver Subsystem (Channels 9-14) Reliability Block Diagram ............................ 26A1-2 Receiver Subsystem Reliability Block Diagram ....................................................... 27PLO Reliability Block Diagram ........................................................................................ 28EOS/AMSU-A2 Module Top Level Reliability Block Diagram ......................................... 29A2 Antenna Subsystem Reliability Block Diagram .......................................................... 30A2 PreampfDetector Subsystem Reliability Block Diagram ............................................ 30A2 Receiver Subsystem Reliability Block Diagram .......................................................... 31A2 Signal Processing-Microcomputer Subsystem Reliability Block Diagram ................. 32

iii

Page 4: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Report9831BDecember 1995

Section 1

INTRODUCTION

This report documents the fmal reliability prediction performed on the Earth Observing

System/Advanced Microwave Sounding Unit-A (EOS/AMSU-A). The A1 Module contains Channels 3

through 15, and is referred to herein as "EOS/AMSU-AI". The A2 Module contains Channels 1 and 2, and

is referred herein as "EOS/AMSU-A2".

This report was prepared by Aerojet of Azusa, California, under contract NAS 5-32314 for

the National Aeronautics and Space Administration Goddard Space Flight Center (GSFC), and is submitted

to show compliance with Paragraph 4.2.2, Mission Life Requirements, of GSFC, Performance and

Operation Specification for EOS/AMSU.

1.1 Summary

The predicted reliability for three years orbital life at 30°C ambient temperature for the

EOS/AMSU-A is as follows:

Module

EOS/AMSU-A1

EOS/AMSU-A2

Predicted Specified Configuration

70.2% 70% Channels 3 through 15

87.3% 84% Channels 1 and 2

The 'specified' figures were obtained from Aerojet Reports 8897-1 and 9116-1.

The predicted reliability figure for the EOS/AMSU-A1 meets the specified value and

provides a Mean Time Between Failures (MTBF) of 74,390 hours.

The predicted reliability figure for the EOS/AMSU-A2 meets the specified value and

provides a MTBF of 193,110 hours.

Several circuits are common to both assemblies, and the common data are utilized in each

prediction without change. (See Appendix A)

1.2 General

This report provides the following information

a. Results of reliability analysisb. Conditions for failure rate calculations

c. Reliability math modeld. Reliability block diagrame. Functional description of EOS/AMSU-A1f. System assembly diagram

Appendix A presents the failure rate calculations for specific subassemblies and subsystems

of EOS/AMSU.

system.

Appendix B presents the reliability calculation for the standby redundant Hybrid TeefPLO

Page 5: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Report9831BDecember 1995

Section 2

APPLICABLE DOCUMENTS

This report has been prepared to comply with the relevant requirements and guidance

contained in the following documents.

GSFC POS

GSFC PAR

MIL-HDBK-217

MIL-STD-756

MIL-STD-785

MIL-STD-975

NPRD-91

Performance and Operation Specifications for the Earth

Observing System/Advanced Microwave Sounding Unit(EOS/AMSLD

Performance Assurance Requirements for the Earth Observing

System/Advanced Microwave Sounding Unit (EOS/AMSU)

Military Handbook, Reliability Prediction of ElectronicEquipment

Military" Standard, Reliability Modeling and Prediction

Reliability Program for System Modeling and Prediction

NASA Standard Electrical, Electronic. and Electromeehanical

(EEE) Parts

Non-Electronic Parts Reliability Data

2

Page 6: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Report9831BDecember1995

Section 3

RELIABILITY ANALYSIS

The reliability prediction described herein was performed in accordance with Task 203 of

MIL-STD-785. The failure rates used were derived primarily from MIL-HDBK-217. Other failure rate

sources such as NPRD.91 (Nonelectronic Parts Reliability Data), GIDEP, Vendor data and Aerojet

experience were also used.

Tables I and XI summarize the reliability prediction data for the A1 and A2 modules,

respectively. This prediction was performed by analyzing each assembly listed in Appendix A, along with

other subassemblies. (See Tables II through IX for the A1 Module subassemblies and Table XII through

XVI for the A2 Module.)

The data in Appendix A are predictions performed using Microsoft Excel 5.0 and MIL-

HDBK-217.

3.1

rules:

Prediction Procedure�Ground Rules

The prediction uses the guidelines of MIL-HDBK-217 and is based on the following ground

a. The equipment operates in a spacecraft environment.

b. Component parts are properly derated.

c. An ambient temperature of 30°C is selected as the operating temperature.

d. Duty cycled failure rates are not utilized.

e. Part failures will occur randomly and independent from each other.

f. All component parts meet or exceed the reliability requirements specified.

g. Reliability and redundancy are based upon a three-year life; i.e., at the time of

launch the instrument is fully operational, and it is energized when the desired

orbit is achieved.

h. Redundancy utilized in this prediction is limited to the temperature monitor

and 0.05 percent platinum resistor temperature (PRT) circuits with one

allowable failure out of each seven PRT circuits.

i. Mission noncritical items (see 2.2) are not included.

j. Parts lists and other Aerojet drawings utilized are the latest versions.

k. Failure rates and reliability figures for various purchased items are vendor

supplied. These items include:1. DC/I)C Converter2. Dielectric Resonant Oscillators

3. Mixer/IF Amplifier4. SAW Filters (A1 Module only)

Page 7: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Report9831BDecember 1995

3.2 Excluded Items

Nonessential items used in EOS/AMSU-A have not been included in this prediction. The

object is to produce a reliability prediction for the essential items that are required to provide

uncompromised data from all channels. The items excluded from this prediction include:

a. Ground support equipment, including test connector and interface assembly.

b. Analog telemetry circuit(s) and output connector.

c. Housekeeping circuits (temperature and voltage monitoring), including

Temperature Sensor "B" boards and a portion of the PRT multiplexer.

d. Temperature transducers.

It is assumed that a failure of any of these items will not degrade essential system

requirements for EOS/AMSU. This assumption has been partially verified, and will be included in the

Failure Mode, Effects, and Criticality Analysis (FMECA).

4

Page 8: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Report9831BDecember 1995

Section 4

CONCLUSIONS

As shown in Table I, the failure rate for EOS/AMSU-A1 is 13.44 failures per million hours.

This provides a reliability figure of

R_u = exp(-Slt)

= exp[- 13.44/10Shr (26,280 hr)]

= - 0.702

This predicted reliability results in a Mean Time To First Failure of 74,390 hours. The

specified reliability of 70% results in a Mean Time To First Failure of 73,681 hours.

Table XI shows the failure rate for EOS/AMSU-A2 to be 5.18 failures per million hours.

This provides a reliability figure of

exp(-Slt)

exp{-5.18/10e'hr (26,280 hr)]

0.873

This predicted reliability results in a Mean Time To First Failure of 193,110 hours.

specified reliability of 84% results in a Mean Time To First Failure of 150,728 hours.

The

5

Page 9: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

through 8.

through 13.

Report 9831BDecember 1995

Section 5

RELIABILITY BLOCK DIAGRAMS

The reliabilityblock diagrams for the EOS/AMSU-AI module are shown m Figures 1

The reliabilityblock diagrams for the EOS/AMSU-A2 module are shown in Figures 9

6

Page 10: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Report 983 IBDecember 1995

Section 6

IMPROVEMENTS

The EOS/AMSU-A retainedNOAA/AMSU-A designconfigurationsexceptwhere a change:

a. Isrequiredby EOS specificationdifferences

b. Resulted from an inabilitytoobtaincomponents used in the NOAA/AMSU-

A design

c. Has been shown toclearlyreduce EOS/AMSU-A cost

The current limiting requirement on the Mixers/IF Amplifiers and IF Amplifiers is a

reliability enhancement that prevents failure of one component to pull down the power supply to other

components.

The failure rate for the RF Detectors was recalculated based on the design presented in

Advanced Control Components, Inc., Reliability Prediction RP-1335923 for SSMIS, received April 23, 1991.

A safety factor of twice the calculated failure rate is presented in Table III, V, VI, and XI.

Results of received subcontractor reliability reports have been incorporated into this report.

Page 11: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Report 9831BDecember 1995

Table I

Subsystem

Horn- Multiplexer

Receiver Channels

Common Elements

Receiver Channels

Shared Elements

Common Elements

Power Distribution

Antenna Drive

Processor - Microcompute

Temperature Calibration

Software

Miscellaneous

EOSIAMSU-A1 Reliability Prediction Summary

Item

All Channels

Channels 3 - 8, 11

Channels 9 - 14

Channels 9 & 10

Channels 11 - 14

Channels 11 - 14

All Channels

All Channels

_,11Channels

All Channels

Quantity(n)

2

i 7

1

2

1

4

1

2

1

1

if/106 hrl

0.38343

0.58801

0.37435

0.48854

0.41566

0.72347

1.06841

0.78461

O.37904

0.26806

rE

0.76687

4.11610

O.37435

0.97708

O.41566

2.89389

9.5440

TOTAL

)".rE

9.5440

1.06841

1.56922

0.37904

0.26806

0.50

0.11

13.4427

8

Page 12: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Table II A1 Module Common Receiver Subsystem Units

Report 9831BDecember 1995

NomenclatureQuantity _,

Part No. (n) if/106 hrl

Horn - Multiplexer (All Channels)

Horn 1331381 / 1331410

Multiplexer (4 Poll _1331507 / 1331546

n_

0.001

0.38243

TOTAL

0.001

0.38243

0.3834

Table III A1 Module Receiver Channels 3-8 and 15

No menclature

Isolator

Local Oscillator

Attenuator, Waveguide

Mixer/IF Amplifier

Bandpass Filter

Attenuator, IF

Coax Cable Connectors

Detector, RF

Video Preamplifier

Integrate & Dump Filter

Part No.

1356680-X

1356610-X

1331509-X

1331562-X

1331559-X

1331516-X

SMA Type

1331577-1

1331157

1338424

Quantity

(n)

1

1

1

3 (pair)

1

1/3

1/4

(f/106 hr)

0.01142

0.19074

0.00761

0.26730

0.03807

0.01142

0.01312

0.01409

0.01452

0.01269

TOTAL

n_,

0.01142

0.19074

0.00761

0.26730

0.03807

0.01142

0.03937

0.01409

0.00484

0.0031 7

0.5880

9

Page 13: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Table IV A1 Module Receiver Channels 9-14 Common Elements

Report 9831BDecember 1995

No me nclature

Isolator

_Mixer/IF Amplifier

Power Divider, 3-Way

PLO/Hybrid Tee System

Coax Cable Connectors

Pa_No.

1356610-X

1331562-X

1356669

1348360/AE-24683

SMA Type

Quantity

(n)

1

1

1

1 of 2*

3 (pair)

(f/106 hr)

0.01142

0.26730

0.03807

0.01312

Total

n_.

0.01142

0.26730

0.03807

0.01820

0.03937

0.3743

* See Appendix B for derivation of this failure rate.

Table V

No menclature

IF Amplifier

Bandpass Filter

Attenuator, IF

Detector, RF

Coax Cable Connectors

Video Preamplifier

Integrate & Dump Filter

A1 Module Receiver Channels 9 and 10

Pa_ No.

1331579-9

1331559-X

1331516-X

1331577-1

S MA Type

1331157

1338424

Quantity(n)

1

1

1

1

3 (pair)

1/3

1/4

(f/106 hr)

0.37759

0.03807

0.01142

0.01409

0.01312

0.01452

0.01269

TOTAL

0.37759

0.03807

0.01142

0.01409

0.03937

0.00484

0.0O317

0.4885

10

Page 14: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Table VI A1 Module Receiver Channels 11-14

Report 9831BDecember 1995

Nomenclature Paa No.Quantity ;_

(n) (f/106 hr)

Shared Elements

n_

IF Amplifier

4-Way Power Divider

1331579-7

1356670

Common Elements

0.37759

0.03807

Subtotal

0.37759

0.03807

0.4157

SAW Filter

Amplifier, IF

Attenuator, IF

Detector, RF

Coax Cable Connectors

Video Preamplifier

Integrate & Dump Filter

1331576-X

1331579-X 1

1331516-X

1331577-1

SMA Type

1331157

1338424

1

4 (pair)

1/3

1/4

0.25988

0.37759

0.01142

0.01409

0.01312

0.01452

0.01269

Subtotal

0.25988

0.37759

0.01142

0.01409

0.05249

0.00484

0.00317

0.72351 - The failure rate for part number 1331579-13 is used as a worst case default value.

11

Page 15: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Table VII A1 Module Power Distribution Subsystem

Report 983 IBDecember 1995

No menclature

Mux/Relay

DC/DC Converter

Power Control/Monitor

Miscellaneous

Power Input Cable

Power Out / Command Cable

Part No.

1356000

1356010-1

1356002

1356428-1

1356427-1

Quantity

(n) (f/106 hr)

0.02586

0.52106

0.28827

0.10

Subtotal

0.04413

0.08909

Subtotal

TOTAL

n_.

0.02586

0.52106

0.28827

0.10

0.9352

0.04413

0.08909

0.1332

1.0684

12

Page 16: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Table VIII A1 Module Antenna Drive Subsystem*

Quantity L n_.Nomenclature Part No. (n) (f/106 hr)

Report 983 IBDecember 1995

Drive Motor

Resolver

R-D Converter/Oscillator

Motor Driver

Inte rface/C onverter

Resolver-D ata Isolator

Bearings, Duplex**

Scan Drive Cable

1331392-1

AE-24681

1337739

1331694

1331697

1334972

1333663

1356424-1

1

1

1

1

1

1

(pair)

1

0.20982

0.00713

0.08332

0.03864

0.03492

0.01716

0.15

0.09363

TOTAL

* Both A1 Antenna Subsystems are identical with respect to reliability

** From Report 8897-1

0.20982

0.00713

0.08332

0.03864

0.03492

0.01716

0.30

0.09363

0.7846

13

Page 17: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Table IX A1 Module Signal Processing-Microcomputer Subsystem

Report 9831BDecember 1995

Nomenclature

Analog Mux and A-to-D Converter

CPU

Memory

Scan Control Interface

Timing and Control

Command and Data Interface

Spacecraft Interface Cable

Part No.

1356418

1356413

1331126

1331129

1331135

1355998

1356425-1

Quantity

(n)

;L

(f/106 hr)

0.04413

0.03684

0.01542

0.00731

0.02884

0.15342

0.09309

TOTAL

n_.

0.04413

0.03684

0.01542

0.00731

0.02884

0.15342

0.09309

0.3790

14

Page 18: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Table X A1 Module Temperature Calibration Subsystem

Nomenclature Part No. Quantity ;L nZ,(n) (fll 0 ° hr)

Report 9831BDecember 1995

IPRT Sensor

!PRT Conditioner

Connections, Solder

1331425

1331697

Z, for 1 of 5 PRT

I

1 0.01522

1/10 0.01716

2 0.00007

Sensors

Redundant calculation 1 of 5 for warm (5) and cold (5) PRT sensors

where

R = 5E"4(z_) - 4Es(z_)

R = 0.999998

ZZ = 0.017079439

t = 26280 hou_ (3 yea_)

=-_R/t = 0.00008

Temp Sensor, Board 'A'

P RT Multi p le xe r

iRedundant PRT Sensor

Analog Temp / PRT Cable

1338421

1331688

i1356426-1

1 0.03278

1/2 0.03864

2 0.00008

1 0.24859

TOTAL

0.01522

0.001 72

0.00014

0.01 708

0.O3278

0.01932

0.00015

0.24859

0.2681

15

Page 19: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Table XI EOS/AMSU-A2 Reliability Prediction Summary

Report 9831BDecember 1995

Subsystem

Horn and Diplexer

Receiver Channels

RF Detector (Chanriel 1)

RF Detector (Channel 2)

Power Distribution

Antenna Drive

Processor- Microcomputer

Temperature Calibration

_em

Channels 1 and 2

Channels 1 and 2

1331577-1

1331577-2

Channels 1 and 2

Channels 1 and 2

Channels 1 and 2

Channels 1 and 2

Quantity

(n)

2

11

(f/108 hr)

0.38343

0.90737

0.014090.01765

1.07491

O.73984

0.32946

0.19026

Software

Miscellaneous

TOTAL

Y.n;L

0.38343

1.81473

0.014090.01765

1.07491

0.73984

O.32946

O.19O26

0.50

0.11

5.1 784

Table XII A2 Module Common Receiver Subsystem Units

Nomenclature Part No. Quantity ;L nX(n) (f/106 hr)

Horn

Diplexer (3 Port)

1331231

1331084

0.001

0.38243

Total

0.001

0.38243

0.3834

16

Page 20: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Table XIII A2 Module Receiver Channels 1 and 2

Report9831BDecember1995

Nomenclature

Isolator

Attenuator, Waveguide

Local Oscillator

Mixer/IF Amplifier

Bandpass Filter

Attenuator, IF

Coax Cable Connectors

Video Preamplifier

(2 channels)

Integrate & Dump Filter

(4 channels)

Part No.

1331111 /1331112

1331509-X

1356610-X

1331562-X

1331559-X

1331516-X

S M A Type

1331074-3

1338424

Quantity

(n)

1

3 (pair)

1/2

1/4

Z,

(f/106 hr)

0.01142

0.38243

0.37759

0.03807

0.03807

0.01142

0.01312

0.01166

0.01269

Total

0.01142

0.38243

0.37759

]0.03807

10.03807

0.01142

0.03937

0.00583

0.0031 7

0.9074

17

Page 21: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Table XIV A2 Module Power Distribution Subsystem

Nomenclature Part No. Quantity _, n;L(n) (f/106 hr)

Report9831BDecember1995

M ux/Relay

DC/DC Converter

Power Control/Monitor

Miscellaneous

Power Input Cable

Power Out / Command Cable

Satellite Power Cable

Power Out Extention Cable

Receiver Power Cable

1356000

1356010

1356002

1356431-1

1356432-1

1356817-1

1356818-1

1356819-1

0.02586

0.52106

0.28827

0.10000

Subtotal

0.04543

0.08274

0.00204

0.00710

0.00241

Subtotal

TOTAL

0.02586

0.52106

0.28827

0.10000

0.9352

0.04543

0.08274

0.00204

0.00710

0.00241

0.1397

1.0749

18

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Report 9831BDecember 1995

Table XV A2 Module Antenna Drive Subsystem

Nomenclature Part No. Quantity Z,(n) (f/10' hr)

Channels 1 and 2

nZ,

Drive Motor

Resolver

R-D Converter/Oscillator

Motor Driver

Interface Converter

Bearings, Duplex

Resolver-D ata Isolator

Scan Drive Cable

1333648-1

AE-26017A

1337739

1331694

1331697

1333663

1334972

1356433-1

1

1

1

1

1

1 (pair)

1

1

0.20982

0.00713

0.08332

0.03874

0.03492

0.15000

0.01716

0.04876

Total

0.20982

0.00713

0.08332

0.03874

0.03492

0.30000

0.01716

0.04876

0.7398

19

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Table XVI A2 Module Signal Processing-Microcomputer Subsystem

Report 9831BDecember 1995

Part No.Nomenclature

Analog Multiplexer A/D Converter 1356418

CPU 1356413

Memory 1331126

Scan Control Interface 1331129

Timing and Control 1331135

Command and Data Interface 1355998

Spacecraft Interface Cable 1356434-1

Quantity

(n)

;L

(f/108 hr)

0.03684

0.02334

0.01542

0.00731

0.02884

0.15342

0.06430

TOTAL

n_,

0.03684

0.02334

0.01542

0.00731

0.02884

0.15342

0.06430

0.3295

20

Page 24: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Table XVII A2 Module Temperature Calibration Subsystem

Report 9831BDecember 1995

No menclature

P RT Sensor

P RT Conditioner

Connections, Solder

Part No.

1331425

P/O 1331697

Quantity

(n)

1

1/10

- 2

;_ for 1 of 7 PRT Sensors

IRedundant calculation 6 of 7 for warm PRT sensors

R = 7E6(z_) - 6E7(_m

R = 0.9999957

where E_. = 0.017219439

t = 26,280 hours (3 years)

_. =-b_R/t = 0.00016

Temp Sensor, Board 'A'

Analog Mux Temp. Sensor

Redundant PRT Sensor

P RT Cable

1338421

1331688

1356816-1

1

7/2O

2

1

;L

(f/106 hr)

0.01522

0.01716

0.00014

0.03278

0.07868

0.00016

0.12961

TOTAL

n_.

0.01522

0.00172

0.00028

0.0172

0.03278

0.02754

0.00033

0.12961

0.1903

21

Page 25: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

13564O3

A1-1 AntennaAssembly

1356429 133136 1_5_p409 1331610-

PreampA1-1 Receiver A1-2 Antenna A1-2 Receiver Detector

Assembly Assembly Assembly Assembly

I= I= I=

Report 9831BDecember 1995

t_56010 13,_¢_12 1356428-I 13564_7-I

.. ._c.H" Signal 11 Power

DC-DC Processing _ Power Cable Distribution

Converter Assembly I I Assembly{Wl] Cable (W21Assembly

I= I=

135¢p4_4,-I

H _DriveICable Assembly --

(w3)

1356425-1 1356426-t 135600_

I Spacecraft I ] Temp y P°wer '=1[, ,__J Interface Cable I--.-J Monitor Cable Distribution

/| Assembly(w4) II II Assembly(W5) Board Assembly I [

I=

Miscellaneous

I=

.------e

Figure 1 Top Level EOS/AMSU-A1 Reliability Block Diagram

22

Page 26: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

O

133364O-4

IOr,ve.,,s,,."1Reflector, A1-1 I

1331410

Feedhom

133151

Feedhom

Assy

_,= 1.82 _.= 0.0005 g = 0.0005

Report 9831BDecember 1995

1355777-3 or -4A69 or A70

A1 Reflector

Assembly

1331_6/1331_7

Multiplexer

_.= 0.38

1331380-3 or -4

A1 1 "Warm LoadQ

Figure 2 A1 Antenna Reliability Block Diagram

1331157 3 reqd

CCA, Video tPreamplifier --

Three Channel

1331577 1331074-1 1331074-2

Detector,RFCCA, Video ___ CCA, VideoPreamplifier Preamplifier

Two Channel Two Channel

_, ---- 0.55 k = O.18 _, = 0.O16 ;L = O.O16

Figure 3 A1 Detector Preamp Reliability Block Diagram

23

Page 27: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

P/O 13376,53

0------- I/0 (Power)iP_o1:_114=7.1)

PrO 1337653

(ScanDrivel_013FA,_4-I i

P/O 1337653 P/O 1337653 1338421

H "°HIJO (Spacecraft) (Temp Monitor) Temp Sensor,_'_o _=_m-I) p_o _¢._-_ Board "A"

= 0.045

Report 9831BDecember 1995

_ .1331682 2_ 1331888

"&_,- ' 1 co,,Temp Sensor, '.--._ Temp Sensor,

: _._.?._: l ,_=o,.0xInfo_n One, _, = 0.025

1356418 13,38424 4 reqd 1355998

AnalogMUXand t Integrate and _ MIL-STD-1553

A/D Converter I Dump Filter J I Interlace

_. = 0.0.51 _. = 0.074 _ = 0,17

-- Timing and CCA, CPU CCA, Memory Scan Control MU)URelayControl Interlace

_,.= 0.034 >,.= 0.034 h = 0.021 X = 0.015 _, = --.038

1331697 2reqd 1334972 2reqd 1337739 2reqd 1331694 2r_d 1331600

-- J.,_a_.P----IR=o_,_ I----I Co_:"er/l-----IM_o,DrNer t----I _.b"_Converter J I Dalalsolator I I Osallalor I [ 3 Hsll Sens°r I [

_. = 0.099 k = 0.055 k = 0.59 _. = 0.17 2L= 0.081

Figure 4 A1 Signal Processing Subsystem Reliability Block Diagram

24

Page 28: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Report9831BDecember 1995

Cl'/4rl_ II

" Fllloll, or. L_ M x./An1!_,_r_ W.vo GuidlP _ I C_icilli,or _tllbl_L _ Fill.,, I I .........

L'__ _ _' _'---------_ '_.._ '-- _L._ ...2_'__ __ _...L'...._'_ _ __':.._ __ _'J I;k. = 0.011 ;k, ---- 0.27 k = 0.19 2',. = 0.019 _,. = 0.038 Z. = 0.0191

/11_0-5 1331_II-| 7 13_11_ 131161110-7 I331Mg-2 1331511- ]

F" IFH ..o.o. I IM--,,,r_...l I w...G°,..I Io.o,,.,.,s-.J. I '" I I __ I ;"1-1 s4.95_z I-""1 5-210MHz_"-_ AmDnu_o_I--"--'l (S4_4GHz)r'_-'l san_p,. I-----I _^tt°nu_°'l-l-'---1

' _ F' IF "I I I IsOIlltor I I M x.r/AmpiiI.J I Wo G_I I Osci lator SIablL I Iler I I I i

8900 GHz 450-1550 MHz Attlmualo, (8g00 GHz} :o_n_llso_Pa_Ms ,P A.tmu=or--__ _ __ "_ _ _F-I__ _ _F-LL__ _ _ _.__ _ _F2-]_, = 0.011 ;k = 0.27 _, = 0.19 _. = 0.019 _ = 0.038 L = 0.0191

l

Figure 5

_. _P/O 1337140 t__| J Channels 914 Sulvlviil __(See Next P_) t'kl_at4I(

_=5.15 ;',,= 1.7_ O_

13371145

ThermostaticSwrlch

_= 0 I)(X)I3

AI-1 Receiver Subsystem Reliability Block Diagram

25

Page 29: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Report 983 IBDecember 1995

01_'_1_4 9 O_vwl 10

1331 f_[l 7 t:_157g.7

' ........" ' 'H '1--'_1 Ampllfler'lFt---""l OendPml$ H_.-t. j Amplifier. IFl-_ j Elanclplul$ I-_- _ Amplifier. IF power

_ _ .... .J t -'_ X = 0.O38 X=0.11_.. = 0.54 _. = 0.038 ;k ffi 0.54 _.= 0.038

(2_f_M 11 Chennel _2

i ................. ] I,_ ......

l[ Filler_:==j L=_-j; 2 _,,-X = 0.038

_13

., ,...... ,,I [ ........ ,, ,....... ..]

J i _°-"_ :i 5'-_ I i°'Z"2'k = 0.038 2t. = 0.038

i-i_1_7a. I;'1 1_1151G 6 raclci 13_1510 I>10 1337640,ITs,,,_. .1 ..........

S'W _ Al_°_'r I' ]_Filter H H .U..I--II.

-- Ca I s_l.l'l-tz) Attenuator Waveguide

X= 0.038 A= 1.14 _ 0 _,.= 1.7'_i0

1337a4s

H Thermoelmt _cSwitch

_. _ 0.O0013

O

Figure 6 AI-1 Receiver Subsystem (Channels 9-14) Reliability Block Diagram

26

Page 30: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Report 9831BDecember 1995

Cha_nol 3

Att_m.Jato_,_WaVe (3u_¢_

_= 0.011 _k = 0.27 _=0.19 _. = 0,038 k = 0,0076 k= 0,19

_,= 1.7_110 _k = 0.00013_,= 0.011 k = 0.27 k= 0.19 X = 0.038 _. = 0.0076 2_= 0.19

Figure 7 A1-2 Receiver Subsystem Reliability Block Diagram

27

Page 31: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

1348351

VCGDO/HarmonicMixer

_,= 0.076

134840(3

DRO Assembly

_,= 0.21

1348420

CCA, Regulator

L = 0.045

1348500

PLL Assy

A.= 0.17

Repot 9831BDecember 1995

1356440

TemperatureControlled

Crystal Oscillator

_, = 0.076

Figure 8

1348435 1348430

Cable Assy n Cable Assy

A = 0.017 A = 0.017

PLO Reliability Block Diagram

28

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1331210-2 1331052 1331300

Antenna _ Receiver _ PreampSubassembly Assembly Detector

Assembly

_,,= 0.0010 _ = 0.54 _ = 0.3"/

Report 983 IBDecember 1995

1356002 1356010

Distribution DC-DCConverter

Board Assy

x. = 0.30 _. = 0.52

13.56439

SignalProcessing

Assembly

_. = 0.33

-

1356431 1356432 1356433 1356434

_ Ca_eAssy' t___ Cable Assy, _ CableAssY, _ CableAssy'Spacecraft Power In Power Out Clock & PRT

power

1356435 1356436 1356438

1 CableAssY, _ CableAssY' ],,--_ Cable Assy' _-- Scan Drive Power Temp & Analog

Distribution Connectors _'t Miscellaneous

_. = 0.OI3 _.= 0.10

Figure 9 EOSIAMSU-A2 Module Top Level Reliability Block Diagram

29m

Page 33: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

133365_2 1355835 1331231 1333381 1331235

Driver Assy, Assembly, Feedhom Secondan t Source,Reflector Priman t Warm Load

_= 2.67 _= 0.001

Figure 10 A2 Antenna Subsystem Reliability Block Diagram

Report 9831BDecember 1995

O

1331074-3 13315577-1 13315577o2

CCA,

Video Preamp,Two Channel

= 0.016

Figure 11

Detector, RF Detector, RF

_=0.18 _=0.18

A2 Preamp/Detector Subsystem Reliability Block Diagram

0

3O

Page 34: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Channel 1

X= 0.27 _. = 0.19 ;L = 0.19 X= 0.011 X=0.19

Report 983 IBDecember 1995

Filter, IF

Band Pass

_. =o. 038

c_k_a_ 2

13315412-2

"_ M_er/Aml_if_Assembly

J J Waveguide

13..,36610-2 1331112 13_1516 1331GGO-G

' ' Oscillator, _ _ti--1 S_:,le tso_or(3_4 _ IF A11enualor

J J (31 4_,4z)

Filler. IF

Band Pass

_.= 0.2"7 ;L= 0.19 _L= 0.19 _.= 0.011 _,= 0.19 _. =0.038

13310M

Dip_xar, 3 Port

),.= 0.001 2

1337645 1337640

__ Thermostatic _ ThermoloilSw_ch Healer

X = |.7'dl 63 ;L = o.oool 7

Figure 12 A2 Receiver Subsystem Reliability Block Diagram

31

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133133O

Card Cage

Assembly

_=0.12

1331694-2 1331697

Motor Driver, Interfacce

3 Halt Sensor Converter

;L= 0.083 X = 0.050

1337739 1356413

tConvener/ CCA, CPU

I [ Osdllator_.= 0.30 _. = 0.033

Relxxt 9831BDecember 1995

1331126

__J CCA.

Memory

_. = 0.021

1331.129 1356418

Scan Control MUX and A/D

Interface Converter

_. = 0.015 _, = 0.051

133t 135 1356000

I{ TImingcontro4and I MUX Relay --

1355998

CCA,MIL-STD-1553

Inledace

X=0,17

1338424 1338421 1331682 1334792

CCA, Integrate CCA, CCA, " I

Temp Sensor, Temp Sensor, _ CCA, Resolver

and Dump Filter Board "A" _ .BBBB_.d "B'_. : I Data Isotator

_, = 0,0092 X = 0.045 Informaton Only _. = 0.028

Figure 13

CCA,

-- Temp Sensor, Cat_e Ass),,Analog Mux Spacecrafl I/O

_. = 0.025 _.= 0.10

A2 Signal Processing-Microcomputer Subsystem Reliability Block Diagram

32

Page 36: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Report8931AJune1995

Section 7

EOS/AMSU-A FUNCTIONAL DESCRIPTION

7.1 Introduction

The EOS/AMSU-A is a multichannel microwave radiometer that will be used for measuring

global atmospheric temperature profdes from the EOS-A platform spacecraft.

The EOS/AMSU-A is a line-scan microwave sensor designed to measure scene radiance in

15 channels to permit the calculation of the vertical temperature profile from the surface of the Earth to

approximately the 3 millibar pressure height.

The ability of passive microwave sensors to operate in the presence of clouds is the essence

of their effectiveness, and has led to their development for this EOS/AMSU-A instrument.

The EOS/AMSU-A has two separate modules, A1 and A2. The two lowest frequencies

(Channels 1 and 2) are processed in the A2 module, and the remaining 13 frequencies (Channels 3 through

15) are processed in the A1 module. The lower-frequency antenna, for the A2 module, is about 11 inches in

width. The A1 module uses two smaller antennas, each about 5 inches in width.

The basic operation of the two modules is very similar. They use the same approach and

techniques to perform their function, and have many identical subassemblies, circuit card assemblies

(CCA), and other items.

The modules are configured in the same fashion. Each consists of three major

subassemblies: (a) antenna/drive/calibration subassembly, (b) electronics subassembly (receiver and signal

processor), and (c) mechanical/structural subassembly. In each, the basic design of each subassembly is the

same, differing only as a result of the specific frequencies.

EOS/AMSU-A1, the 13-channel module, has two separate and independent

antenna/calibration subassemblies and electronic subassemblies that are integrated with a single common

mechanical/structural subassembly and thermal subassembly.

The two-channel EOS/AMSU-A2 has only one antenna drive subsystem.

7.2 Antenna

The antenna step-scans cross-track over the Earth scene with a dwell of 165 milliseconds

(msec) for the A1 module and 158 msec for the A2 at each of 30 Earth-viewing angles and a 370 msec dwell

at the cold- and warm-calibration angles. Each antenna remains at a viewing scene for 200 msec. The

antenna is stepped rapidly, so there is a complete rotation of the antenna in 8 seconds. During each

rotation of the antennas, the modules are calibrated with a cold reference by a view of the 3K cosmic

background and with a warm reference by a view of independent ambient radio frequency (RF) targets at a

nominal 300K temperature.

Each antenna receives the antenna command signal at the start of 30 Earth-viewing scenes,

so the antennas operate on the same scene throughout each rotation.

33

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Report 893 IAJune 1995

Each antenna subassembly is configured with a shrouded parabolic reflector assembly that

is fed by a wideband conical horn to provide a symmetrical beam and high-beam efficiency. A closed-path

calibration system provides a completely guided path to the calibration source, eliminating extraneous

signals,

7.3 Receiver

Within the electronics subassembly are the radiometer receiver and the signal processor. To

minimize the system temperature sensitivity, total-power, superheterodyne receivers are utilized. A

combination of Dielectric Resonant Oscillators, Gunn diode oscillators and phase-locked oscillators are used

to provide frequency stability in channels 9 through 14.

These oscillators feed mixers which translate RF to intermediate frequencies (IF).

Predetection gain and passband characteristics are defined by IF amplifiers in conjunction with bandpass

filters.

Compensated IF amplifier gain is selected to provide a predictable power level to each

square law detector. Symmetric passbands in Channels 11 through 14 are established in the megahertz

(MHz) frequency region to generate the required RF signal spectra. The dual-summed filter provides a

sensitivity improvement in these channels. For Channels 11 through 14, surface acoustic wave filters

provide sharp skirts and center frequency stability. The planar diode square law detectors feed an

integrator to convert receiver output power to a DC voltage proportional to temperature.

7.4 Data Processing, Multiplexing

Signal processor subsystems provide radiometric temperature from the square law

detectors, thermometric temperature, and housekeeping data to the spacecraft system. The subsystems

also provide command processing anti control timing for all periodic functions of the instruments.

DC-coupled video amplifiers, are contained in the same shielded enclosure as the square law

detectors, amplify low-level outputs from the detectors to levels sufficient for subsequent processing.

Following amplification, an offset voltage is added to the signals to optimize the system transfer

characteristic. Integrate-and-dump (I&D) filter circuits integrate the signals during each scan step, hold

the integrated levels for digitization, and return the stored charge to zero prior to the next scan step.

Signals from the I&D filters are multiplexed prior to digitization in the A/D converter.

During calibration periods the multiplexer samples outputs from onboard temperature sensors.

The digitized signals are then directed to the serial converter by the CPU.

The A/D converter range accommodates long-term channels gam variations, and the

resolution keeps digitization noise components within system DT budgets.

34

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Report8931AJune 1995

7.5 Central Processing Unit (CPU) and Control (Microcomputer)

All processing, clock, command, and telemetry functions of the EOS/AMSU units are

controlled within the signal processing section of the electronic subassembly by a space-qualified

microprocessor.

The microprocessor-based CPU controls all data operations within the radiometer

processing subsystem. During each scene segment scanned by the antenna, digitized scene brightness

temperature and antenna position data are reported to the CPU The CPU/Digital Processing Subsystem

consists of seven circuit card assembhes:

a. CPU

b. Memory

c. Scan control interface

d. Timing and control

e. Parallel-to-serial converter

f. Analog Telemetry Interface Card

g. Redundant MIL-STD- 1553 Interface Card

The EOS/AMSU CPU and thespacecraftoperateasynchronously,and a registerisemployed

at the output of the parallel-to-serialconverterfor temporary storageof data prior to retrievalby the

spacecraft.

The datafora singleeight-secondscan iscontainedin a subframe. Each subframe consists

of 1112 bytes forthe A1 module and 245 bytesforthe A2, each eightbitswide. Itrepresentsone antenna

revolution (scan),and contains scene brightness temperatures, calibrationbrightness temperatures,

reflectorpositiondata,and a scan identification.

The spacecraftprovidesa timingpulseforscan synchronizationby the instrument and polls

the instrument forthe latestscienceand engineeringdataeach scareduring normal operation.

To controlthe antenna, the CPU usespositiondata from the memory and routesan address

signal(positioncommand) through the scan controlinterfaceto the motor controlcircuit(s).Feedback of

the antenna positionisprovidedby a precisionresolver.Itsoutputsare opto-isolatedand then digitizedby

the RID Converter CCA. The CPU compares the commanded versus the actualpositionofthe antenna, and

suppliescorrectionsignalsas necessary.

The two spacecraftinterfaceCCA provide data and command avenues between the

spacecraftand the EOS/AMSU. They receivecontrolsignals,decode them to provide operating mode

commands, and conditiontemperature and other instrument parameters monitored by the spacecraft.A

specialinterfaceforGround Support Equipment isalsoprovided.

The microprocessor and other CMOS logic operates at +5Vdc to minimize power

consumption, and has responsesufficienttocomplete alldata controlrequirements with considerabletime

margin.

35

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Report 8931AJune 1995

7.5.1 Clock and Command

The microcomputer controls: analog multiplexer selection; integrate, hold, and dump

intervals; digitization and reflector stepping functions. The CPU operates from its own 1.248 MHz clock.

The module power commands, through the interface CCA, control the instrument turn-on as

well as the power to each antenna scan subsystem.

7.5.2 Test Points and Telemetry

Both instruments provide test points and analog telemetry outputs. Test points monitor

selected signals for assistance in instrument integration and test, in addition to expediting fault isolation.

Calibrated analog telemetry outputs provide a monitor of all supply voltages and scan motor current.

7.5.3 Temperature Monitoring

Throughout the instrument, resistive temperature sensors provide temperature status to

the spacecraft. Additional platinum resistor temperature (PRT) sensors provide accurate measurement of

the warm load temperatures.

A subset of temperature transducers is located at critical locations within each module. The

transducers are powered from the spacecraft, and the data are fed out on a separate external connector.

They have no electrical interface with the rest of the instrument, and they are isolated.

7.6 DC/DC Converter and Control

From the +28-volt spacecraft primary power buss, EOS/AMSU power systems provide

regulated voltages to receiver and radiometer processor subsystems.

A single DC/DC converter in each unit isolates receiver and radiometer processor voltages

from the 28-volt quiet busses supphed by the spacecraft. The 28-volt converter input is selected by latching

relays in Power Control and Monitoring CCA. The DC/DC converter provides the various regulated

outputs required by the receiver and signal processing circuits.

In absence of the clock signal, the converter oscillator will run asynchronously. Input

diodes protect the converter from polarity reversal damage. Output voltage regulation is maintained for

main power buss input voltages of +24 to +35 volts plus a 3-volt peak-to-peak ripple.

Scan motors operate from the noisy +28-volt buss. Power to the scan motors is selected from

one of the two redundant power supphes by means of latching relays on the Power Control and Monitoring

CCA. Instrument commanded switching further controls the power to the scan drive motor.

Current in the pulse buss is continually monitored and averaged. All events from the

DC/DC Converter are also monitored and reported to the through the engineering data set.

36

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Appendix A

EOS/AMSU-A

FAILURE RATE DATA

Page 41: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

The Millimeler Wave Subsystem I¢olial)ilil,y/Failure I{me 'l'al)ulalion._

and lhe i)etecq_or/Preamp Failure Rate l)_l.a

Environment: SI= Temperature: 30°C

Part Number1331074-11331074-21331074-313311571331577-11331577-2

Ref/QtyDescription A1 A2CCA, 2-Channel Video Preamp 1CCA, 2-Channel Video Preamp 1CCA, 2-Channel Video Preamp 1CCA, 3-Channel Video Preamp 3Detector, RF (AE-24694E) 13 1Detector, RF (AE-24694E) 1

Failure Rate

Uni___! AI A20.01163 0.01160.01163 0.01160.01166 0.01170.01452 0.04360.01409 0.1831 0.01410.01765 0.0176

% AssemblyA_! A__224.74.7

26.917.473.3 32.5

40.7

A1 Module: 0.24994

A2. Module: 0.04339

Part Number: 1331610 1 of 1

Page 42: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

The Phase-I/x:k_,{I ()scillat,or Assembly I:ailu r{, Hale

Part Number1348351-11348400-11348420-11348500-11348325-1

1348430-11348430-21348430-31348435-11348435-21348435-3

Environment: SI= Temperatu 30°C

DescdptionVCGDO/Harmonic Mixer

DRO AssemblyRegulator CCAPLL AssemblyTCXO

Failure

Ref/Qt¥ Rate1 0.07618 o.9981 0.23748 --1 0.04359 --1 0.16956 --1 0.07410 0.998o5

Cable Assembly, RFCable Assembly, RFCable Assembly, RFCable Assembly, RFCable Assembly, RFCable Assembly, RF

0.00564 Mil-217F0.005640.005640.005640.005640.00564 Mil-217F

% Assembly

10.65

33.21

6.09

23.71

10.36

% Assembly

0.79

0.79

0.79

0.79

0.79

0.79

Part Number1007-7985-00M28861/06-002SB1084-1100-02RER60F10ROR

DescriptionConnectorFeedthruConnector

Resistor, 10-ohm, 5W

Failure Rate

ReflQ_bLTotal Unit S_rce %AssembN1 0.02500 0.025 NPRD-91 3.506 0.00321 0.0005 Mil-217 0.451 0.02500 0.025 NPRD-91 3.501 0.02722 0.02722 Uil-217 3.81

Total Failure Rate: 0.7152

Part Number: 1348360

1 of 2

PLO Assembly

Page 43: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

The Signal Prt._essing Sui_,syslem Failure Hale l)al,a

PLO.XLS

12/13/95

Note: RF cable with two RF Connectors.

Ip = Ib pK pP pE

Ib = .431exp{[-2073.6/(T+273)] + [(T+273)/423]^4.66}pK = 1.0 (Mate/Unmate <= 0.05 cycles/1000 hrs)pP = exp[{(N-1)110}^0.51064] (N=2)

= 1.361

pE = 0.50 (MiI-Spec, Space Flight)

Each with two soldered connections.

Ip = Ib pQ pE

Ib = 0.0026 (Hand Solder wlo Wrap)pQ = 1.0 (All Except Crimp)pE = 0.50 (Space Flight)

IP2 = 41p= 4(0.0026)I.0(0.50)= 0.0052

Note: Resistor, Fixed, Wirewound, Power, Chassis Mounted, Inductively Wound

Ip = Ib pR pQ pE

Ib = .00015 exp(2.64(T+273)/298) x exp(S/.466((T+273)/273))pR = 1.0pQ (R level) = 0.10pE (SF) = 0.50

Part Numben 1348360 2 of 2

Page 44: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

T-

o

9"

c

LU

E

e-

e_

e"

°_

r_

_J

co_J

(3

__'_

_.m

<[,°t_

E

zI:

0.

Page 45: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Appendix B

Standby Redundancy Calculation for the Hybrid Tee/PLO System

Page 46: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

Standby Redundancy Calculation for the Hybrid Tee/PLO System

Report 9831AAppendix B

The PLOPAybrid Tee subsystem operates in a standby redundant arrangement which

connectsthe standby PLO Assembly to the Mixer/IF amplifierused forChannels 9 through 14. The system

lifeX may be representedas thesum ofthe subsystem lives,X = X2 + Xs

F(x)= 1- _ "-_(_:kt

The probabilitythat the system willoperate at leastx hours is denoted by R(x), the

reliabilityfunctionforthe PLO assembly aloneis:

R(x)= I - F(x)

1

= ___ e-X_ (kr) _/k!k-O

= e-t°'6953×1°-'<26`2_°J[l+ 0.6953× I0"_(26,280)]

= 0.9998

Factoring in the Hybrid Tee we get

R_..RPLo = 0.9997(0.9998)

= 0.9995

for the redundant PLO/Hybrid Tee system.

Which results in a PLO/Hybrid Tee System failure rate (1) of:

k srs = -gn( Rsrs )t

-gn(0.9995)

26,280hrs

= 17.69 x 10-3 failures per million hours.

B-1

Page 47: Reliability Prediction Report for and - NASA...Report 9831B December 1995 Earth Observing System/ Advanced Microwave Sounding Unit-A (EOS/AMSU-A) Reliability Prediction Report for

NFSD 89-0 (June 30, 1989) 53-55FORMS

hlASANational Aeronautics andSpace Administration

1. Report No. 2. Government Accession No.

4. Title and Subtitle

Integrated Advanced Microwave Sounding Unit -A2

(AMSU-A2), Reliability Assessment

7. Author(s)

W. Geimer

9. Performing Organization Name and AddressAerojet1100 W. Hollyvale

Azusa, CA 91702

12. Sponsoring Agency Name and Address

NASA

Goddard Space Flight Center

Greenbelt, Maryland 20771

Report Documentation Page

3. Recipient's Catalog No.

5. Report Date

December 1995

B. Performing Organization Code

B. Performing Organization Report

No. 9831B, December 1995

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1. Contract or Grant No.

NAS 5-32314

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Final

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15. Supplementary Notes

16. ABSTRACT (Maximum 200words)

This report documents the final reliability prediction performed on the Earth Observing System/AdvancedMicrowave Sounding Unit-A.

17. Key Words (Suggested by Author(s))

EOSMicrowave System

18. Distribution Statement

Unclassified -- Unlimited

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Unclassified

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Unclassified

21. No. of pages 22. Price

45 ---

NASA FORM 1626 OCT 86

NASA FAR SUPPLEMENT 18-53.303-1626

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53-56 FORMS (June 30, 1989) NFSD 89-0

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_ PART 53 - FORMS 53 3Ol-2gR

REPORT DOCUMENTATION PAGE

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Publicrepor_'_gt:x._n.for thiscollectionof informationis estimatedto average1 hour per response, includingthe t,Tle for reviewing_ions, seerche'_gexJst_gdatasources,g.a_'_.'nga.ndmainta=nrngthe dataneeded,and completing and review_gthe conectk_,linformation,Sendcommentsregardingthis burdenestimateor any otheraspecl of thiscollector" of informate.n,includingsuggestionsforreduang thisburden,toWashingtonHeadqumors Services,Directoratefor InformationOperationsand Reports,1215Jefferso_Dav,sH_ghway,Suite1204,Arlington,VA22202-4302,and toffmOfflcoof Managementand Budget,Paper_,_'kReductionProject[0704-0188). Washington,DC20503.

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METSAT Advanced Microwave Sounding Unit-A2

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Aerojet1100 W, Hcllyvale

Azusa, CA 91702

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This report documents the final reliabilityprediction performed on the Earth Observing System/AdvancedMicrowave Sounding Unit-A.

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