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Reliability

Engineering

Development

Validation

Design

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2

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Assuring Reliability of new products is a major challenge for senior management of most organizations. This Reliability Engineering workshop is designed to provide in-depth understanding of Reliability Engineering Basics, Life Data Analysis, Reliability in Design, Reliability Testing, Maintainability and Availability and various Statistical Techniques.

According to American Society for Quality (ASQ): “The Certified Reliability Engineer (CRE) is a professional who understands the principles of performance evaluation and prediction to improve product/systems safety, reliability, and maintainability. The CRE Body of Knowledge (BOK) and applied technologies include, but are not limited to, design review and control; prediction, estimation, and apportionment methodology; failure mode and effects analysis; the planning, operation, and analysis of reliability testing and field failures, including mathematical modeling; understanding human factors in reliability; and the ability to develop and administer reliability information systems for failure analysis, design, and performance improvement and reliability program management over the entire product life cycle.”

This workshop is designed based on body of knowledge published by ASQ. The course kit includes a copy of Certified Reliability Engineer Handbook published by ASQ, additional training material from Institute of Quality and Reliability.

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The course is most appropriate for engineers and managers involved in - Design and/or Development of New Products Reliability Testing of Products Quality Assurance and improvement of current

and new products

Warranty Data Analysis Problem Solving and Quality/Reliability

Improvement Maintenance Engineers

PPRROOGGRRAAMMMMEE DDEETTAAIILLSS:: ((TTIIMMEELLIINNEE:: 0099..0000 HHRRSS TTOO 1177..0000 HHRRSS)) Day 1 • Introduction & expectations of

participants • Introduction to Reliability • Product Life Cycle • Basic Probability & Probability

Distributions in Reliability Engineering

• Life Data Analysis of Non-repairable Systems

• Reliability Modeling and Prediction

Day 2 • FMEA and FMECA • Reliability in Design • Human factors &

considerations • Reliability Prediction

Day 4

• Inferential Statistics • Design of Experiments

Day 3 • Reliability Testing • Reliability growth & FRACAS • Accelerated Life Tests (ALT) • Availability & Maintainability • Reliability Centered

Mantenance (RCM)

Day 5

• Warranty Data Analysis • Quiz / Test of comprehension • Closing remarks, Certificate

Distribution

Classroom training is supported with hands-on exercises and tutorials. Participants are expected to bring scientific calculators and laptop computers

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for effective learning. Some of the hands-on exercises are designed using reliability analysis software and templates so that participants can analyze their own data after completing the workshop.

Participant Category Registration Fees per Participant

Single 2 or more

SIAT - 2013 Authors, Speakers, Delegates, Sponsors, Exhibitors Rs.19,800/- Rs.18,000/-

ARAI & AIFI member companies and Academia Rs.22,000/- Rs.20,000/-

Other Organizations Rs.26,400/- Rs.24,000/- Note : Service Tax @12.36% to be added in the registration fees

: Registration fee mentioned above is for a single participant

3

ABOUT FACULTY :

Mr. Hemant Urdhwareshe, Master Black Belt and Director Institute of Quality and Reliability (IQR) is the principal faculty for the program. He has more than 28 years of experience in Manufacturing, Quality and Engineering at Cummins India Limited (CIL). As head of Quality, Reliability and subsequently Engineering functions at CIL, he was actively involved in driving reliability improvement programs. He has applied various reliability tools in reducing product failures and solving complex manufacturing and field problems. He has conducted many in-house training programs on Leadership, Quality Engineering and management at CIL and on behalf of Indian Institution of Production Engineers (IIPE), Pune Section. He has also published many articles on Six Sigma and quality engineering. His awards & certifications are: • Qimpro Foundation Silver Standard Award 2003 • Certified by American Society for Quality as

• First ASQ Certified Six Sigma Master Black Belt in India and First person in India with 5 or more ASQ certifications

Six Sigma Master Black Belt, Quality Manager, Quality Engineer and Reliability Engineer

• Lead Assessor for ISO 9000 • Shyamkant Gokhale Award for maximum marks in DBM (IMDR)

Hemant has conducted numerous in-house programs in reliability engineering at Tata Motors, M&M, Behr, Ashok Leyland, Petronas (Malaysia) etc.. he has also conducted numerous Six Sigma & DFSS Black/Green Belt Programs for Ashok Leyland, Tata Motors, Fleetguard Filters, Suzlon Energy, TACO, Alfa Laval, Menon Pistons, Mahindray Hinoday, Eaton Techologies Neosym Industries, and Forbes Marshall. He has also conducted many Six Sigma Black and Green Belt open workshops. His book ‘Six Sigma for Business Excellence’ has been published in September 2010 by Pearson Education and can be purchased from their web site http://www.pearsoned.co.in/web/books/9788131731543_Six-Sigma-for-Business-Excellence_Hemant-Urdhwareshe.aspx. He is also co-author of the book ‘Total Quality Management’ published by Pearson Education.

Prof.Anant Patki is a Mechanical engineer with Masters in Aeronautical Engineering from Indian Institute of Science, Bangalore. He has 45 years of rich industrial experience as Chief Engineer at Integrated Engg Solutions, Satyam Comp. Services Ltd, ‘Outstanding Scientist’ at Dept of Space, ISRO Satellite Center, Bangalore. He has expertise in the areas of Reliability Engineering, Structural Mechanics; Heat Transfer ; Design; Statistics; System Engineering; Math Modeling and Performance Studies. He Joined ISRO (1967-2003) as Design Engineer & was associated with most of ISRO’s major projects in different capacities. His major technical contribution is in the design and development of Mechanical System of Aryabhata, Bhaskara, APPLE, ROHINI and INSAT space crafts

Prof. Patki has over 70 papers, 5 patents and a book to his credit. He has been honoured with many awards:

. And has technical expertise is in the area of design, structural mechanics, stress analysis, fabrication, tests and qualification specially vibration, shock and acoustic testing. Mr.Patki has worked as a visiting professor at Dept of Aerospace Engg of IIT Mumbai, IISc, Bangalore and as Distinguished Visiting Professor at INAE.

• Gold Medals/ 1st rank at Pune University • 'Distinguished Achievement Award' , ISRO. • 'Scroll of Honour', Aeronautical Society of India • 'Distinguished Alumni Award', IISc., (Dec. 1992 • 'Best paper Award' for six publications/articles.

• 'FIE Foundation Award' for Science & Technology, 1996.

• ‘Space Technology Award’, from Astronautical Society, India (2004)

Prof. Patki is Fellow of Indian Academy of Engr, Aeronautical Society of India, Institutions of Engrs, Acoustical So. of India, Maha. Academy of Science.

Course Material includes: 1. A copy of Certified Reliability Engineer Handbook by Donald Benbow and Hugh Broome published by

ASQ (Subject to availability). This will be supplemented with Comprehensive workshop material & Question Bank.

2. Many useful templates and data files. 3. Trial version of useful software for reliability analysis.

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AABBOOUUTT IINNSSTTIITTUUTTEE OOFF QQUUAALLIITTYY AANNDD RREELLIIAABBIILLIITTYY::

Institute of Quality and Reliability (IQR) was established in Nov. 2005, with primary objective to help Industries for improving their business performance. IQR also supports individuals aspiring to improve their knowledge and skills in Quality and Reliability. After 28 years of rich industrial experience at Cummins India Ltd. (CIL), Hemant Urdhwareshe decided to start IQR. So far IQR has trained more than 850 Six Sigma Black/Green Belts and about 1700 individuals in the field of Quality and Reliability. Please visit: www.world-class-quality.com for more information.

AABBOOUUTT AARRAAII--FFOORRGGIINNGG IINNDDUUSSTTRRYY DDIIVVIISSIIOONN:: ARAI Forging Industry Division (ARAI-FID) was established by the leaders and visionaries of forging industry, Ministry of Heavy Industries & Public Enterprises (GoI), Automotive Research Association of India (ARAI), Pune and Association of Indian Forging Industry (AIFI) in the hub of newly developing industrial belt at Chakan, Pune. Since 2010 ARAI-FID has been merged with The Automotive Research Association as its Division. ARAI-FID has been successfully providing services to small to large scale forging units and auto industry from all over the country. Besides extending the entire service portfolio of ARAI, it provides specific services to the industry in areas of:

• Material testing, characterization and quality inspection • Alternate material development, process improvement, failure analysis and residual stress

analysis. • Create database on static and dynamic properties of materials • Fatigue testing, fatigue life analysis and evaluation of components & assemblies • Component design, and forging process simulation using advanced CAE tools • Training in technical, functional, managerial and behavioral topics

www.araifid.com

CCOONNTTAACCTT FFOORR PPAARRTTIICCIIPPAATTIIOONN:: Ms. Margaret Manjarekar ARAI Forging Industry Division, Plot No. B-16/1, MIDC, Chakan, Tal. Khed, Dist. Pune, INDIA – 410501 Tel: 0 +91 2135 660837, Fax: +91 2135 660830 Email : training@araifid.com

5

5 Days Training Program on

Certified Reliability Engineer at Automotive Research Association of India, Vetal Hill, Kothrud, Pune, INDIA

from 14 – 18 January 2013, Monday - Friday

Organization:

RREEGGIISSTTRRAATTIIOONN FFOORRMM We would like to register participant(s) as per the details given below for this program.

Address:

Category (Please tick whichever is applicable) SIAT – 2013 Authors / Speakers / Delegates / Sponsors / Exhibitors ARAI Member Company AIFI member company Academia Other

Details of participants Sr. No.

Name Designation Contact Number

Email

1

2

3

Payment mode (Please tick whichever is applicable) A DD/Cheque in favour of ARAI Forging Industry Division

By cash at ARAI-Forging Industry Division on the day of program.

, payable at Pune as per details below is enclosed / will be handed at the time of registration. Cheque/DD No.: _____________ Dated: __________ Amount (Rs): ____________ Drawn on Bank: ____________________________ Branch:____________________

Signature of Authorized Signatory: Date:

Name: Designation:

Contact Number: Email:

PARTICIPATION FEE:

Participant Category Registration Fees per Participant

Single 2 or more

SIAT - 2013 Authors, Speakers, Delegates, Sponsors, Exhibitors Rs.19,800/- Rs.18,000/-

ARAI & AIFI member companies and Academia Rs.22,000/- Rs.20,000/-

Other Organizations Rs.26,400/- Rs.24,000/- Note : Service Tax @12.36% to be added in the registration fees

: Registration fee mentioned above is for a single participant

Please fax or email or hand over the registration form duly filled and signed to:

Ms. Margaret Manjarekar ARAI Forging Industry Division, Plot No. B-16/1, MIDC, Chakan, Tal. Khed, Dist. Pune, INDIA – 410501 Tel: 0 +91 2135 660837, Fax: +91 2135 660830 Email : training@araifid.com