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REICHERT DENSITY4/5 User’s Guide

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  • REICHERT DENSITY4/5 User’s Guide

  • ©2016 AMETEK, Inc.

    Reichert and Reichert Technologies are registered trademarks of Reichert, Inc.

    AMETEK is a registered trademark of AMETEK, Inc.

    All other trademarks are property of their respective owners.

    The information contained in this document was accurate at time of publication. Specifications subject to change without notice. Reichert, Inc. reserves the right to make changes in the product described in this manual without notice and without incorporating those changes in any products already sold.

    ISO 9001 Certified – Reichert products are designed and manufactured under quality processes meeting ISO 9001 requirements.

    No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, me-chanical, recording, or otherwise, without the prior written permission of Reichert, Inc.

  • 31400500-101 Rev. A

    Table of Contents

    Warnings & Cautions ............................................................................................. 4Symbol Information ............................................................................................... 7Introduction ............................................................................................................ 8 DENSITY4/5 Introduction ................................................................................ 9 DefinitionofDensity ........................................................................................ 9 Oscillating U-Tube ......................................................................................... 10Instrument Setup ..................................................................................................11 Parts ID ..........................................................................................................11 Accessories ................................................................................................... 12 Setting up the DENSITY4/5 .......................................................................... 13 Connecting DENSITY4/5 To Power Supply ............................................ 13 Connecting Air Cartridge ........................................................................ 13 Connecting DENSITY4/5 Sample Supply ............................................... 14 Connecting Air Pump .............................................................................. 15 Connecting Reichert Universal Display .................................................. 17 Connecting DENSITY4/5 And PC ........................................................... 17 Connecting DENSITY4/5 To The Local Network .................................... 17Instructions for Use ............................................................................................. 18 Starting The DENSITY4/5 ............................................................................. 18 Keyboards ..................................................................................................... 19 Icons ............................................................................................................. 20 Menu Icons ............................................................................................. 20 Status Icons ............................................................................................ 20 Main Menu .................................................................................................... 21 Live Data ................................................................................................ 21 Last Measurement .................................................................................. 21 Configuration .......................................................................................... 21 User Interface ......................................................................................... 22 Screen ............................................................................................... 22 Touch Calibration ............................................................................... 22 Sound ................................................................................................ 22 Calibration .............................................................................................. 22 Zeroing ................................................................................................... 23 Info And Versions .................................................................................... 23 Measurement ................................................................................................ 24 Measuring With Syringe ......................................................................... 26 DENSITY4/5 And Universal Display ............................................................. 27 Connecting DENSITY4/5 And Universal Display .................................... 27 DENSITY4/5 Remote Mode ................................................................... 28 Update DENSITY4/5 Software ............................................................... 30Cleaning & Maintenance ..................................................................................... 31 Cleaning ........................................................................................................ 31 Cleaning Recommendations .................................................................. 31 Cleaning Process ................................................................................... 31 ChoosingCorrectPurifier ....................................................................... 32 Maintenance ................................................................................................. 32 Maintenance Intervals ............................................................................ 32 Maintenance Works ................................................................................ 32Specifications ...................................................................................................... 33 TechnicalSpecificationsDENSITY4/5 .......................................................... 33 Minimum System Requirements PC ............................................................. 33Warranty .............................................................................................................. 34

  • 4 1400500-101 Rev. A

    Warnings and Cautions

    Warnings and CautionsReichert Technologies® (Reichert®) is not responsible for the safety and reliability of this instrument when unauthorized dealers or persons assemble, disassemble, repair, or modify the instrument, or when a per-son does not use the instrument in accordance with this User’s Guide.

    This manual does not claim to address all the safety aspects involved in servicing and operating an Reichert refractometer and/or handling samples. It is the customers responsibility to ensure all safety regulations and protective precautions for the persons concerned work with the device. Reichert guaran-tees and warrants the proper function of the DENSITY4/5 only, if no unauthorized adjustments are made to mechanical parts, electronic parts and software, and the following points are adhered to. Follow all ad-vises, warnings and instructions in the manual to ensure the correct and safe functioning of the Reichert DENSITY4/5.

    Each of our units is subjected to an in-depth inspection prior to delivery. Signs of use caused by tests are possible and have no influence on the performance and function of the instrument.

    If you have any questions, call Reichert.

    WARNING: AN INSTRUCTION THAT DRAWS ATTENTION TO THE RISK OF INJURY OR DEATH. WARNING: THE OPERATOR OF THIS INSTRUMENT SHOULD USE IT IN STRICT ACCORDANCE WITH

    THE INSTRUCTIONS OUTLINED IN THIS USER’S GUIDE. REICHERT TECHNOLOGIES CANNOT GUARANTEE THE SAFETY OF THE OPERATOR AND THE PERFORMANCE OF THE INSTRUMENT IF THE OPERATOR USES THE INSTRUMENT IN A MANNER NOT SPECIFIED BY REICHERT TECHNOLOGIES.

    WARNING: DO NOT REPAIR OR SERVICE THIS INSTRUMENT WITHOUT AUTHORIZATION FROM THE

    MANUFACTURER.

    WARNING: NO PERSON IS ALLOWED TO MODIFY THIS INSTRUMENT. REICHERT MUST AUTHORIZE ANY MODIFICATION TO THIS UNIT TO ENSURE CORRECT OPERATION.

    WARNING: APPLY RATED INPUT VOLTAGE TO THE UNIT AS INDICATED ON THE DATA PLATE TO PREVENT DAMAGE TO THE INSTRUMENT AND/OR INJURY TO THE OPERATOR.

    WARNING: ONLY PLUG THE INSTRUMENT INTO AN OUTLET WITH AN EARTH GROUND. DO

    NOT REMOVE OR DEFEAT THE INSTRUMENT’S EARTH GROUND CONNECTION ON THE POWER INPUT CONNECTOR OR THE UNIT’S POWER CORD, OR YOU COULD CAUSE DAMAGE TO THE INSTRUMENT AND/OR INJURY TO THE OPERATOR.

    WARNING: DO NOT USE THE EQUIPMENT OR SYSTEM ADJACENT TO OR STACKED WITH OTHER EQUIPMENT. IF YOU NEED TO USE ADJACENT OR STACKED EQUIPMENT, OBSERVE THE EQUIPMENT OR SYSTEM TO VERIFY NORMAL OPERATION IN THE CONFIGURATION IN WHICH YOU USE IT.

    WARNING: THIS INSTRUMENT IS NOT SUITABLE FOR USE IN THE PRESENCE OF FLAMMABLE ANESTHETIC MIXTURES, SUCH AS OXYGEN OR NITROUS OXIDE.

    WARNING: THE INSTRUMENT MUST BE FREELY ACCESSIBLE FOR INSTALLATION OR REINSTALLATION AND ALSO SERVICE PURPOSES.

    -continued-

  • 51400500-101 Rev. A

    WARNING: THE DENSITY4/5 SHOULD NOT BE INSTALLED TOO CLOSELY TO HOT PIPES OR OTHER DEVICES.

    WARNING: DO NOT OPEN THE INSTRUMENT WHILE IT IS IN OPERATION.

    WARNING: THE DENSITY4/5 IS NOT AN EXPLOSION-PROOF INSTRUMENT, AND THEREFORE MUST NOT BE OPERATED IN AREAS WHERE THERE IS A DANGER OF EXPLOSION.

    WARNING: DO NOT STORE INFLAMMABLE MATERIAL NEAR THE INSTRUMENT.

    WARNING: ENSURE THAT THE DENSITY4/5 IS LOCATED IN A SUFFICIENTLY VENTILATED AREA, FREE FROM INFLAMMABLE GASES AND VAPORS.

    WARNING: CONNECT THE DENSITY4/5 TO INPUT POWER VIA A SAFETY SWITCH LOCATED A SAFE DISTANCE FROM THE INSTRUMENT. IN AN EMERGENCY, TURN OFF THE POWER USING THIS SWITCH. DO NOT USE THE DENSITY4/5 POWER SWITCH.

    WARNING: KEEP A FIRE EXTINGUISHER AT HAND.

    CAUTION: AN INSTRUCTION THAT DRAWS ATTENTION TO THE RISK OF DAMAGE TO THE PRODUCT.

    CAUTION: THE INTERNAL CIRCUITRY OF THE INSTRUMENT CONTAINS ELECTROSTATIC DISCHARGE SENSITIVE DEVICES (ESDS) THAT ARE SENSITIVE TO STATIC CHARGES PRODUCED BY THE HUMAN BODY. DO NOT REMOVE THE COVERS WITHOUT TAKING PROPER ESDS PRECAUTIONS.

    CAUTION: DO NOT USE SOLVENTS OR STRONG CLEANING SOLUTIONS ON ANY PART OF THIS

    INSTRUMENT TO ENSURE THAT YOU DO NOT DAMAGE THE UNIT. SEE THE MAINTENANCE SECTION OF THIS GUIDE FOR DETAILED CLEANING INSTRUCTIONS.

    CAUTION: DO NOT USE AMMONIA-BASED CLEANERS ON THE LIQUID CRYSTAL DISPLAY (LCD) TO ENSURE THAT YOU DO NOT DAMAGE THE DISPLAY. SEE THE MAINTENANCE SECTION OF THIS GUIDE FOR DETAILED CLEANING INSTRUCTIONS.

    CAUTION: USE OF ACCESSORIES OR CABLES OTHER THAN THOSE SPECIFIED, WITH THE EXCEPTION OF THOSE SOLD BY THE MANUFACTURER AS REPLACEMENT PARTS FOR THE INTERNAL COMPONENTS, MAY CAUSE DAMAGE TO THE UNIT.

    CAUTION: THIS INSTRUMENT IS NOT INTENDED TO BE CONNECTED TO EQUIPMENT OUTSIDE THE

    CONTROL OF REICHERT TECHNOLOGIES OR IT MUST BE TESTED TO APPLICABLE IEC OR ISO STANDARDS.

    CAUTION: DO NOT INSTALL ANY ADDITIONAL SOFTWARE OTHER THAN WHAT IS SUPPLIED WITH THIS INSTRUMENT. IF YOU INSTALL ADDITIONAL SOFTWARE, IT MIGHT CAUSE UNEXPECTED OPERATION, RESULTING IN INSTRUMENT MALFUNCTION.

    CAUTION: YOU MUST PLUG THIS INSTRUMENT INTO AN OUTLET WITH AN EARTH GROUND THAT IS CONNECTED TO THE RECEPTACLE TO PREVENT DAMAGE TO THE UNIT. DO NOT DISABLE OR REMOVE THE GROUND PIN.

    CAUTION: CARE MUST BE TAKEN TO AVOID SUDDEN TEMPERATURE CHANGES BECAUSE THIS CAN DAMAGE THE DEVICE.

    -continued-

    Warnings and Cautions (continued)

  • 6 1400500-101 Rev. A

    CAUTION: YOU CAN ONLY PRINT OUT YOUR MEASUREMENTS WITH A NETWORK-COMPATIBLE PRINTER, IF THE DENSITY4/5 IS ATTACHED TO YOUR NETWORK BY USING THE PROVIDED ADAPTER.

    CAUTION: DON’T PLUG OUT THE ETHERNET CABLE WHILE PRINTING. THIS COULD LEAD TO DATA LOSS.

    CAUTION: YOU CAN ONLY TRANSFER DATA FROM THE DENSITY4/5 REFRACTOMETER TO YOUR COMPUTER BY INTERFACING THESE TWO DEVICES WITH THE SERIAL PORTS.

    CAUTION: DON’T UNPLUG THE SERIAL CABLE WHILE DATA TRANSFER. THIS COULD LEAD TO DATA LOSS.

    CAUTION: TAKE PRECAUTIONS, THAT YOUR PC COVERS THE MINIMUM SYSTEM REQUIREMENTS AND THAT YOUR PRINTER IS NETWORK-COMPATIBLE.

    CAUTION: CARE MUST BE TAKEN TO AVOID SUDDEN TEMPERATURE CHANGES BECAUSE THIS CAN DAMAGE THE DEVICE.

    Warnings and Cautions (continued)

  • 71400500-101 Rev. A

    Symbol Information

    Symbol InformationThe following symbols appear on the instrument.

    Caution symbol indicating important information and maintenance instructions included in this User’s Guide

    Warning

    Alternating Current Power

    Manufacturer

    2016Date of Manufacture

    REF Catalog Number

    SN Serial Number

    Waste of Electrical and Electronic Equipment

    Compliance to Low Voltage Directive 2006/95/EC Electromagnetic Compatibility Directive 2004/108/EC

    Fragile Contents in Shipping Container - handle with care

    Keep Dry - Keep package away from rain

    Authorized Representative in European Community

    2016

  • 8 1400500-101 Rev. A

    IntroductionCongratulations on your purchase of the Reichert Technologies (hereafter referred to as Reichert) DENSITY4, Reichert Model Number: 14004000DENSITY5, Reichert Model Number: 14005000.This User’s Guide is designed as a training and reference manual for operation, maintenance, and troubleshooting. We recommend that you read it carefully prior to use and follow the instructions in the guide to ensure optimum performance of your new instrument.

    Please retain this guide for future reference and to share with other users. For additional copies of this manual or questions related to the DENSITY4/5, refer to the following Reichert webpage.http://www.reichertai.com/products/benchtop-refractometers/

    To contact our Customer Service department directly:Tel: 716-686-4500, option 1Fax: 716-686-4555Email: [email protected]

    To contact Reichert Technical Service:Tel: 716-686-4500, option 2Email: [email protected]

    Introduction

  • 91400500-101 Rev. A

    Introduction (Continued)

    DENSITY4/5 IntroductionThe DENSITY4/5 is the new density meter available from Reichert and designed for fast and reliable measurement of relative density and concentration of fluid samples. It is designed for continuous density measurement in a broad range of applications and has a sealed measurement system with the flexibility to measure the density for many fluids.

    The Reichert DENSITY4/5 insures a consistent manufacturing process for you and allows tighter toleranc-es on the results, reducing costs and increasing the quality approvals. For performance and quality choose the Reichert DENSITY4/5.

    Reichert introduces the DENSITY4/5 based on the well known principle of the oscillating tube sensor. High precision and reproducibility combined with simple and error free operation classifies the DENSITY4/5 in the field of high performance density meters.

    The DENSITY4/5 is manufactured according to the worldwide known Reichert quality, where the unit is fully tested and manufactured for long life and durability. This instrument is compatible with many different reference alcohol tables, has very good precision density resolution, and can be used with a wide range of fluids that will solve the most challenging applications. In addition, this instrument has a built-in moisture sensor, an air pressure sensor and a very accurate temperature control system for extended usage in diffi-cult environmental conditions. Intuitive user friendly software with a large color-TFT touchscreen interface reduces the setup times for protocols and adds powerful troubleshooting capabilities.

    Common accessories and robust exchangeable fittings reduce installation expense and saves times to evaluate 3rd party fluids. The DENSITY4/5 can be combined with other Reichert instruments, such re-fractometers, which allow this instrument to be used for complex analysis. This unique modular capability combined with advanced electronics design sets a new standard for density measurement and makes it possible for a quick and easy, on-site change of the measuring cell possible.

    Definition of Density

    DENSITY4/5 is a characteristic feature of all substances and is defined as mass per unit volume:

    p = mV___ p = density

    m = massV = volume

    In general: The volume of gases, liquids and solids depend on temperature and pressure!

    Most substances expand with increasing temperature, but density decreases with increasing temperature (example: Mercury-Thermometer).

    Note: It makes a difference whether you measure the mass of an object in air or in vacuum: Weightmeasuredinvacuum→“TrueDensity”(Truedensityofair:1.2kg/m³) Weightmeasuredinair→“ApparentDensity”(Apparentdensityofair:0kg/m³)

    -continued-

  • 10 1400500-101 Rev. A

    Introduction (Continued)

    Definition of Density (continued)

    “SpecificGravity”(SG)(or“RelativeDensity”(RD))isexpressedinmultiplesofthedensityofsomeotherstandard material, has dimensionless quantity, and usually refers to water or air.

    SG= P sampleP reference__________

    Oscillating U-Tube

    The DENSITY4/5 has a built-in reference oscillating U-Tube, which is a new method of measuring density. Approximately 1.0 ml of sample is needed for a measurement and the device offers very high accuracy and resolution. Working with an oscillating U-Tube is ultra fast compared to other methods and true density is provided in the measurement. the system is fully automatic (calculations not necessary), so it is less vulnerable to human error.

    The oscillating U-tube samples the viscosity of a fluid by vibrating a glass tube at a frequency which will measure the resistance of a fluid that is being deformed by either shear stress or tensional stress. This sometimesisreferredtoasthe“thickness”ofafluidandithasthefollowingparameters:

    • Highviscosity→densityover-reading• Lowviscosity→correctresult

    Another parameter to consider in the measurement process is the temperature of the fluid. The tem-perature of the fluid is very important. The built-in high accuracy temperature sensor guarantees precise measurement utilizing a Peltier-Element (temperature range 5°C to 95°C) to control the fluid temperature.

    Some features of the temperature control system are:• Eliminates temperature drift. After modifying the measuring temperature, the instrument

    remains stable as soon as the new temperature is reached.• Simplifiesmeasurementatdifferentmeasuringtemperatures.Using the temperature con-

    trol at 20 °C provides consistent data related to one temperature.

    (additional adjustment at 40 °C and 60 °C can be performed. for example, once a year to re-adjust tem-perature characteristics of the DENSITY4/5 sensor).

    Figure IS-01, Oscillating U-Tube Detail

  • 111400500-101 Rev. A

    Instrument Setup

    Parts ID

  • 12 1400500-101 Rev. A

    Instrument Setup (continued)

    Accessories

    1. Isopropyl Alcohol.2. Serial Cable.3. Measurement head to Display cable.4. Power Cord for Measurement Head.5. Air Cartridge.6. Clips for Air Cartridge.7. 130 ml Glass Cylinder.8. Package of 10 ml Syringes.9. Package of 5 ml Syringes.10. Connecting Hoses and Fittings.11. Air Filter.

    1 32

    45

    7

    1110

    86

    9

    Note: It is recommended that only Reichert parts be used with the DENSITY4/5 or damage may occur to this instrument.

  • 131400500-101 Rev. A

    Instrument Setup (continued)

    Setting Up the DENSITY4/5

    Connecting DENSITY4/5 to power supply• Connect the power cord to an electrical socket which has the power requirements as indicated on the

    data plate of the DENSITY4/5.• Connect the power cord to the AC Input connector on the back of the DENSITY4/5. • Turn the device ON by switching the toggle switch (Power Button) to the ON position.

    Connecting Air CartridgeUse the screws provided and align and attach the two metal clips provided onto the back side of the DEN-SITY4/5 to accept the Air Cartridge. Remove the Air Cartridge from its shipping bag and install it between the two clips to secure it on the back of the DENSITY4/5.

    Figure SU-01, DENSITY4/5 Parts

    Screw Holes

    Using the hose and connectors delivered with the DENSITY4/5, connect the outlet side of the Air Cartridge to the rear of the device.

    Figure SU-02, Attached Air Cartridge

    -continued-

  • 14 1400500-101 Rev. A

    Instrument Setup (continued)

    Setting Up the DENSITY4/5 (continued)

    Connecting DENSITY4/5 Sample SupplyScrew one side of the Connection Hose Density PTFE into one inlet of the Sample Supply. Screw the Out-let Hose PTFE into the other inlet. NOTE: Always use the same inlet for waste and the same inlet for samples to avoid contamination.

    Figure SU-03, Connection Sample Supply

    Connect the Connection Hose Density PTFE and the Luer Adapter female by using the Connection Tube as an adapter.

    Figure SU-04, Connecting Sample Hose

    Attach a (10 ml) Syringe with Luer thread that is filled with your sample.

    Figure SU-05, Luer Lock Syringe (Luer Male)

  • 151400500-101 Rev. A

    Instrument Setup (continued)

    Setting Up the DENSITY4/5 (continued)

    Connecting DENSITY4/5 Sample Supply (continued)The second hose should empty into a glass cylinder (approximately 130ml) for disposal. Place a glass cylinder it in front of the device and put the open end of the tube into the glass cylinder.

    Figure SU-06, : Syringe and Glass Cylinder

    After a measurement you should clean the sample compartment of the DENSITY4/5. • Connect the syringe to the DENSITY4/5 as shown above and flush it with distilled water. • After flushing it with water, blow filtered air into the tubing that goes to the sample compartment to dry

    the compartment and remove any contaminants.

    Connecting Air PumpAfter a measurement you should clean the sample compartment of the DENSITY4/5. Refer above.

    Connect the Connection Hose Density PTFE - which has to be connected to the sample supply - and the Luer Adapter female by using the Connection Tube as an adapter (figure 14).

    Figure SU-07, Connecting Sample Hose

    Using the Connection Hose Compressed Air indicated below, connect it to the inlet tubing which goes to the sample compartment.

    Figure SU-08, Connecting Hose Compressed Air

    -continued-

  • 16 1400500-101 Rev. A

    Instrument Setup (continued)

    Setting Up the DENSITY4/5 (continued)

    Connecting Air Pump (continued)Now connect the delivered Connection Hose Compressed Air and the Luer Adapter female as indicated below.

    Figure SU-09, Clean with Dry Air

    Ensure that the open end of the hose from the outlet of the sample compartment is put into the Glass Cyl-inder (~ 130ml) for collecting unwanted fluid and contaminants.

    With the Air Pump ( ) function you can blow dry air inside the sample compartment to clean it.

  • 171400500-101 Rev. A

    Instrument Setup (continued)

    Setting Up the DENSITY4/5 (continued)

    Connecting Reichert Universal Display to the DENSITY4/5Connect one end of the 9 pin Reichert Serial Connector Cable to the serial port of the DENSITY4/5.

    Figure SU-10, DENSITY4/5 with Universal Display

    Connect the other end of the 9-pin Reichert Serial Connector Cable to the serial port of your Universal Display.

    Figure SU-11, Connections L-Display

    Serial Port

    Connecting DENSITY4/5 and PC Connect the delivered Reichert Serial Connector Cable with the Reichert serial connector at the rear side of the device.

    Note: The Universal Display can also be connected to any of the USB ports (USB1 through USB4) if the serial connection is already used. Go to the Settings menu screen to set the USB port used to connect to the DENSITY4/5.

    Connect the other end of the cable with your PC.

    Connecting DENSITY4/5 to the local network Connect an ethernet cable to the LAN port of the DENSITY/5.

    Connect the other end of the cable to your network (e.g. router). Contact your system administrator for detailed information.

  • 18 1400500-101 Rev. A

    Instructions for Use

    Starting the DENSITY4/5

    The device has to be connected to the provided power supply. To turn on the DENSITY4/5, just throw the toggle switch on the back of the instrument.

    After turned on, the DENSITY4/5 automatically performs a brief self test. The process of the start-up pro-cedure is shown graphically on the display. If this is your first use of the DENSITY4/5 you are directed to the main screen.

    Figure IU-01, Main Screen

    By pressing the menu button ( ) in the upper right corner you are reaching the Main Menu. You have two options to login to your system:

    (1) You can use a login pattern. After tracing a path, confirm your choice with Ok. If you created a wrong path, press Clear to delete it and retry. To type in a numerical password, press the ABC button.(2) If you pressed the ABC button, type in a username and password here in the appropriate fields and confirm your choice with Ok.

    Figure IU-02, Pattern Login Figure IU-03, Login Screen

    If you want to power OFF your instrument, set the input power switch to OFF (0).

  • 191400500-101 Rev. A

    Instructions for Use (continued)

    Keyboards

    In different menus of the DENSITY4/5 you will need to type various names, passwords or numbers. On the left you can see the default keyboard with capital letters. By pressing the abc button the keyboard changes to small letters. If you press the 123 button you are reaching a keyboard with numbers and some of the most important special characters, that you can see on the picture in the middle. Now you can press the #+= button to get to another keyboard with more special characters.

    Figure IU-04, DENSITY4/5 Keyboards

  • 20 1400500-101 Rev. A

    Instructions for Use (continued)

    IconsThe icons of the Reichert DENSITY4/5 could be divided into two different types.

    Menu IconsThe basic menu icons on on your device.

    OK –Confirmandclosemenu

    Close – Abort and close menu

    Information – Information, details and help for the current values

    Settings – Enter settings menu

    Logged In–Loggedinwithuserprofile

    Not Logged In – Not logged in as user

    Note: You can click the menu icons to open or leave menus.

    Status IconsThe status icons showing you important information about processes on your device.

    Remote – Ongoing remote and transfer

    Water bubbles – Bubbles in the water

    Print – Ongoing printing process

    Test Tube – EDM measuring at the moment

    Temp. Low – Temperature is too low, target temperature not achieved yet

    Temp OK – Temperature inside wanted temperature range

    Temp. High – Temperature is too high, target temperature not achieved yet

    Advice – Advice for correct use

    Attention – Attention please, incorrect use

  • 211400500-101 Rev. A

    Instructions for Use (continued)

    Main MenuAt the main menu you can change all important settings of your Reichert DENSITY4/5. It is possible to generally configure your device, calibrate it or add custom scales. All menus and submenus will be ex-plained on the following pages.

    Figure IU-05, DENSITY4/5 Main Menu

    Live DataImportant information and measured values are displayed at this menu. You can check the Actual Tem-perature, the adjusted Target Temperature, or the last measured density value (Density). In addition, the humidity or temperature of different parts of the device as well as the speed of the fan is shown.

    Last MeasurementMeasuring values including results of the last measurement.

    ConfigurationAt the menu Configuration you can configure and adjust settings like date or time of your DENSITY4/5. In addition, you can edit user settings to create new users and edit their permissions.

    It is also possible to configure login settings, decide if its necessary to be logged in while measuring, choose the way you want to login by alphanumerical password or pattern login, or if a login is generally needed after turning on the device.

    More important instrument settings like fan speed, illumination of the measuring tube and interfaces (com-port, IP address) can be found in the menu Configuration as well.

    User InterfaceThe display and sound settings could be edited as well. You can regulate the background illumination of the screen and the sensitivity of the touch screen or the volume of the integrated speakers.

    ScreenYou can perform a touchscreen calibration here and edit the background illumination of the screen and the sensitivity of the touch screen.

  • 22 1400500-101 Rev. A

    Instructions for Use (continued)

    Main Menu (Continued)User Interface (Continued)

    Touch Calibration

    CAUTION: DO NOT DISCONNECT INPUT POWER OR SET THE DENSITY4/5 TO OFF DURING THE CALIBRATION OR DAMAGE TO THE INSTRUMENT OR SOFTWARE MAY OCCUR.

    Sometimes you need to (re-)calibrate the touchscreen of your DENSITY4/5. Follow the steps be-low to calibrate:

    1. Enter the menu Touchscreen calibration in the config menu. Read the shown message carefully and begin the calibration by pressing start.

    2. Pay attention to the countdown shown on the screen and wait three seconds for the device to prepare the calibration process. Don’t touch the screen during this time!

    3. Press the three glowing touch-points that appear on the screen one at a time.

    Figure IU-06, Touch Screen Calibration (1)

    4. Verify the calibration by pressing the next three points that are shown on the screen. Hold each dot for about one second to verify calibration and to avoid a bad calibration. Time limit for each calibration point is 60 seconds, after this time runs out, the calibration will restart.

    If the verification process works well confirm the process by pressing OK.

    SoundAdjust the volume of the click sound of the device.

    CalibrationOverview of the calibration data including current calibration factors that were created after zeroing. You can start zeroing your device from this menu, the initial factory calibration never gets lost.

  • 231400500-101 Rev. A

    Instructions for Use (continued)

    ZeroingAt least once a week you have to set your DENSITY4/5 to zero. Always set the DENSITY4/5 to zero with the temperature you want to achieve higher stability. First select the target temperature as usual. Always set your device to zero with water and air, so do both calibrations after another. To make the unit zero correctly on your DENSITY4/5 follow the steps listed below:

    4. Choose Zeroing with Water or Zeroing with Air.

    Figure IU-07, Menu calibration

    5. You will be prompted to clean the device and fill in double distilled water or dry air. You have the opportunity to start and stop the pump or to start the process by pressing Ok.

    a. Please clean the inner tube before starting the process: dry it with the pump and check, if it is clean inside. Fill the tube with double distilled water or dry air now.

    i. Water: fill in double distilled water with a syringe at the sample supply.ii. Air: the outlet of the air pump has to be connected with one inlet of the sample

    supply. The integrated air pump will blow dry air up to 10 seconds inside the tube. Please do not remove that connection.

    b. Start the internal calculations for the zeroing by pressing Ok now.

    6. The process will be displayed visually and the message Instrument is set to zero with Water or Instrument is set to zero with Air is shown. Your device will calculate the differences internally and will set to zero after you confirm with Ok. You can still abort the process by pressing Cancel.

    After the DENSITY4/5 finished zeroing, you will return to the measuring screen.

    Info and VersionsGeneral information about the software versions on the DENSITY4/5.

  • 24 1400500-101 Rev. A

    Instructions for Use (continued)

    Measurement

    After starting your DENSITY4/5, you will be at the main screen. Please remember the advised warm-up time is 30 minutes! After the unit is warmed up, to start a measurement just press the green Start button. Every decimal place in black is stable, grey numbers are still in the measuring process or just showing the measuring resolution.

    Inthefirstrowyoucanseethedensitymeasurementvalue,defaultunitisg/cm³.Yourlastmeasuringvalueis displayed in blue color, additionally the depending temperature for this specific value is shown.

    In the second row the current temperature of your sample is displayed, default unit is °C. If the temperature isn’t stable, its displayed in grey color. If it reaches the adjusted temperature range, the values are shown in black color.

    In the third row the measurement value of your created scale is shown in SI units.

    Figure IU-08, Measuring Menu Figure IU-09, During a Measurement

    You can light the tube compartment with the Light icon ( ). To dry the measurement compartment after

    a measurement press the Dry icon ( ). With the Air Pump ( ) function you can blow dry air inside the sample compartment. Press the button once to activate the function and the icon will fade. Press the button again to stop the dryer.

    Press on the density value in the first row of the measuring screen, this will activate the quick density menu. From this menu you can start the zeroing of your DENSITY4/5 with air or water.

  • 251400500-101 Rev. A

    Instructions for Use (continued)

    Measurement (continued)

    If you click on the temperature value in the second row you will initiate the quickmenu temperature where you can adjust your desired measuring temperature as well as the allowed temperature deviation. Enter the submenu target temperature and define your desired measuring temperature by pressing one of the buttons or using the slide bar.

    Figure IU-10, Target Temperature

    The value in the other submenu allowed deviation defines a range, the actual temperature has to be in before a measurement starts. If the deviation is for example 0.5 °C and your target temperature is set to 20.000 °C, the DENSITY4/5 won’t start measuring until the actual temperature reaches 20.500 °C. Choose a deviation by pressing one of the deviation category buttons.

    Figure IU-11, Allowed Deviations

    By pressing the Reichert logo on the upper left, you will select a menu with information about the software version and the device. By pressing the icon in the upper right, you will select the Main Menu.

    You can then connect a filled syringe with the help of one of the provided hoses and adapters and measure the density of a sample.

    Before applying any sample into the Reichert DENSITY4/5, make sure that all parts made of PTFE (filling nozzles, adapters) and borosilicate glass (measuring cell) are resistant to the sample.

    -continued-

  • 26 1400500-101 Rev. A

    Instructions for Use (continued)

    Measurement (continued)

    The sample must be homogeneous and free of gas bubbles. Suspensions or emulsions may tend to separate in the measuring cell and giving incorrect results. Make sure that such samples remain in the measuring cell as briefly as possible. After taking a reading, clean and dry the measuring cell after each measurement if samples with different chemical compositions are to be measured. For similar samples (similar chemical composition and similar density) replace the previous sample by rinsing the measuring cell with a sufficient amount (10 ml or more) of the new sample. Do not leave samples in the measuring cell longer than necessary. Clean and dry the measuring cell as soon as possible.

    Measuring with SyringeEnsure that the syringe you are using is clean and dry. Fill it with a bubble-free sample. To remove the air which is in the syringe, hold the syringe upright and press the plunger down slowly in the direction of the needle until a drop of liquid is pressed out. Connect the syringe and push the sample from the syringe into the device by pressing the plunger down slowly. From now on the Reichert DENSITY4/5 measures and displays the density and other important measurements automatically.

  • 271400500-101 Rev. A

    DENSITY4/5 and Universal DisplayBy connecting your DENSITY4/5 to the Reichert Universal Display, you can control the instrument in the remote mode.

    Please connect all devices - no matter if it is another measuring instrument, a control unit (e.g. keyboard) or a printer - before you start your Universal Display. A single printer or a keyboard could be connected to any free port, but if you want to connect your Universal Display to the DENSITY4/5 series you need to be sure of the naming of each Serial orUSB port. The Serial Interface port is COM1 internally and the four USB ports are COM 2 to COM 5 (refer to the figure below). If you use them with the Reichert USB / Serial Converter please connect those devices in sequential order (do not skip a port).

    Note: The default connection for connecting only the DENSITY4/5 is COM1. If another instrument is con-nected to the Serial port (COM1) then any other sequential serial port may be used with the Serial to USB converter supplied with the instrument.

    Figure IU-12, COM Ports Universal Display

    COM1 COM2 COM3 COM4 COM5

    Connecting DENSITY4/5 and Universal DisplayNote: Please connect the DENSITY4/5 that you want to use in combination with the Universal Display

    before you turn on the display!

    Just use the delivered serial cable to connect the DENSITY4/5 and the Universal Display.

    One end of the cable has to be connected to the Reichert serial port on the DENSITY4/5.

    Figure IU-13, Connection Ports DENSITY4/5

    Serial Port

    The other end of the cable may be connected to the Serial Port on the Universal Display.

    Figure IU-12, COM Ports Universal Display

    Serial Port - COM1

    Instructions for Use (continued)

  • 28 1400500-101 Rev. A

    Instructions for Use (continued)

    DENSITY4/5 Remote ModeAfter turning ON the DENSITY4/5 and Universal Display you have to configure the display as described in the Universal Display user manual to create a stable connection:

    If you want to use your DENSITY4/5 with your Universal Display, please connect the DENSITY4/5 with Serial Port (COM1) of the Universal Display. Set the same COM-port for communication with windows and mark your DENSITY4/5 as active.

    Note: The default connection for connecting only the DENSITY4/5 is COM1. If another instrument is con-nected to the Serial port (COM1) then any other sequential serial port may be used with the Serial to USB converter supplied with the instrument.

    Figure IU-13, Service DENSITY4/5

    The Universal Display restarts automatically after these settings are made and should show the following screen if everything was connected correctly:

    Figure IU-14, DENSITY4/5 Remote Mode with Universal Display

  • 291400500-101 Rev. A

    Instructions for Use (continued)

    DENSITY4/5 Remote Mode (continued)

    As long as the DENSITY4/5 is in remote mode, you can not see nor use the buttons and . You can still turn on or off the light of the visual sample control by pressing . To end the remote connection, press the button local mode on the DENSITY4/5 display.

    Figure IU-15, EDM in Remote Mode

    Now you have the following options to control your DENSITY4/5 by using the Universal Display:You can light the tube compartment with the button Light on. To activate the pump, press the Pump On button.

    If you click on the DENSITY4/5 temp. button you can adjust your wanted measuring temperature as well as the allowed temperature deviation. Enter your wanted measuring temperature in the upper field and a deviation in the lower field. This allowed Temperature deviance defines a range, the actual temperature has to be in before a measurement starts. If the deviance is for example 0.5 °C and your Temperature is set to 20.000 °C, the DENSITY4/5 won’t start measuring until the actual temperature reaches 20.500 °C. Choose a deviation by pressing one of the according buttons.

    Figure IU-16, Set DENSITY4/5 Temperature

    -continued-

  • 30 1400500-101 Rev. A

    Instructions for Use (continued)

    DENSITY4/5 Remote Mode (continued)

    The Calibrate button starts the zeroing menu on the DENSITY4/5 . The Universal Displays shows the mes-sage“PleasecontroltheDENSITY4/5directly”andthecalibrationitselfhastobeperformedAccordingtothe paragraph Instructions for Use, Zeroing.

    Figure IU-16, Set to Zero by Using the Universal Display

    Update DENSITY4/5 Software

    CAUTION: THE DEVICE MAY BE REGULARLY PROVIDED WITH UPDATES. DO NOT DISCONNECT INPUT POWER TO THE DEVICE OR SET THE ON/OFF BUTTON TO OFF DURING THE UPDATE PROCESS OR DAMAGE TO THE UNIT OR SOFTWARE MAY OCCUR.

    To update the software on your device follow the steps below:1. Connect the DENSITY4/5 with the provided serial cable to your PC.2. Start the DENSITY4/5 Update Tool that is delivered with the update.3. Restart your DENSITY4/5 manually or with the help of the DENSITY4/5 Update Tool.4. Follow the instructions shown on the display of the DENSITY4/5 .

    Do not switch off the device during the update process!

    5. After the update is finished the DENSITY4/5 will restart automatically.

  • 311400500-101 Rev. A

    Cleaning & Maintenance

    Cleaning

    It is advised to employ a regular and effective cleaning routine and store the instrument under the recom-mended conditions, to guarantee a constant and high accuracy of your measurements.

    Cleaning RecommendationsThe correct and careful cleaning of the measuring tube is very important for achieving good results. The oscillator of the DENSITY4/5 is made of high-quality borosilicate glass and should never be cleaned me-chanically. All residues and contaminants have to be removed by rinsing only. Choosing a correct purifier will always make cleaning faster and measurements more accurate.

    In most cases you use two purifiers. The first one is the one that actually cleans the cell. This fluid must dissolve the sample. The second purifier must remove the first one. Beware that it does not attack the tube or leave any deposits, as drops of the second purifier will remain in the tube. If, for example, water is used as second purifier, it has to be distilled water to prevent mineral deposits.

    If you measure similar samples in sequence and the samples can be easily removed from the measuring cell, it is not required to rinse the DENSITY4/5 after each measurement. In this case a careful rinsing pro-cedure using adequate purifiers must take place after the measurement sequence.

    Otherwise if you work with different samples with different chemical properties and these samples are not mixable and/or can not be easily displaced from the measuring cell, it is advised to rinse the DENSITY4/5 after each measurement.

    Cleaning ProcessFollow the steps below to clean the measuring cell of the Reichert DENSITY4/5 :

    1. First of all you have to fill the first purifier into the measuring cell by using a syringe. To do this, fill the syringe with an appropriate purifier, connect the syringe and push the liquid from the syringe into the measuring cell. Refer to Setting Up the DENSITY4/5 chapter to help you configure the hardware.

    2. After that the first purifier should dissolve the sample. How much time is needed depends on how easy the sample dissolves in the purifier. This process may take a few seconds or even some minutes.

    3. Now push the first purifier out of the measuring cell. Push air into the measuring cell by attaching an empty syringe and pushing the plunger.

    4. Fill the second purifier into the measuring cell to remove residues of the first one now. For filling, proceed as for the first purifier.

    5. The next step is to push the second purifier out of the measuring cell. Proceed as for the first one.6. Dry the measuring cell with dry air.7. Finally make sure that no liquid remains in the measuring cell.

    If you are not sure cleaning was effective, please repeat steps 4, 5 and 6.

    -continued-

  • 32 1400500-101 Rev. A

    Cleaning & Maintenance (continued)

    Cleaning (continued)

    Choosing Correct PurifierThe purifier to choose always depends on the sample that is supposed to be measured. The best purifiers are often the solvents of the chosen samples. The following table is giving an overview of which purifiers can be used for which samples.

    Sample First purifier Second purifierSoft Drinks Supply water 99.9% EthanolMilk Supply water, enzymatic lab cleaner 99.9% EthanolPetroleum Products Toluene, petroleum naphtha, petroleum ether, n-nonane,

    cyclohexane, etc. 99.9% Hexane

    Beer and Spirits Supply water 99.9% EthanolWort Warm (supply) water 99.9% Ethanol

    For petroleum products a strong organic solvent as a first purifier, e.g. toluene, petroleum naphtha, petro-leum ether, n-nonane, cyclohexane, etc. is advisable. The second purifier is chosen to be able to dissolve the first one (e.g. alcohol, acetone, etc.).

    Using a standard laboratory cleaner together with water will improve the cleaning action of the water, but this is not required in any case.

    If you use a lab cleaner, always follow the instructions given by the manufacturer. Apply strongly alkaline lab cleaners (pH above 10.5) only very shortly and at temperatures below 25 °C. These cleaners will attack the glass surface during prolonged exposure and are even more corrosive at high temperatures.

    Maintenance

    The DENSITY4/5 is designed for continuous operation, but regular maintenance is advised. Please re-move the liquid from the cell during longer disuse of the instrument. Rinse the cell with a lot of distilled water and blow them dry with Rinse pump for approx. 2 minutes.

    Maintenance IntervalsIt is appropriate to extract the unit from the power supply to clean it. To ensure safe operation of the device, it is advisable to send them even without the occurrence of errors to service every two years to get the best performance guaranteed.

    Maintenance WorksThe best way to inspect the device is to remove it from the power supply. It is advised to clean the device after removing. If any deviations are higher than the specified values, please contact the Reichert – cus-tomer service.

  • 331400500-101 Rev. A

    Specifications

    Technical Specifications DENSITY4/5

    Temperature Compensation YesMinimum Sample Amount Approx. 1 mlDisplay 3.5”Color-TFTTouchscreenEnvironment Conditions Temp.: 10° to 35°C / Humidity: < 85% / Altitude up to 2000 m

    (above mean sea level)Power Supply 90 - 265 V, 50/60 Hz, 150 VA max.Fuses 2x Micro-Fuse 3.15ABattery —Interfaces Factory Connector (includes Serial Communication RS232,

    adapter cable), 1xEthernet (LAN)Standards Details on Request*Dimensions 320 mm x 235 mm x 218 mm (L x W x H)Weight 8.8 kg + 0.3 kg dry air cartridge

    *Specific standard depends on application and the country it is used in. Details on request.

    Minimum System Requirements PC

    Processor Intel Core Duo - 2,0 GHzDiskspace 1 GBMemory 1024 MB of RAMOperating system Windows XP and aboveInterface 1x RS232 serial, USB to serial

  • 34 1400500-101 Rev. A

    Warranty and Limitation of LiabilityThisproductiswarrantedbyReichertTechnologies(“Reichert”)againstdefectivematerialandworkmanshipunder normal use for a period of twenty months from the date of invoice to the original purchaser. (An autho-rized dealer shall not be considered an original purchaser.) Under this warranty, Reichert’s sole obligation is to repair or replace the defective part or product at Reichert’s discretion.

    This warranty applies to new products and does not apply to a product that has been tampered with, altered in any way, misused, damaged by accident or negligence, or that has the serial number removed, altered or effaced. Nor shall this warranty be extended to a product installed or operated in a manner not in accordance with applicable Reichert instruction manual, nor to a product that has been sold, serviced, installed or repaired other than by a Reichert factory, Technical Service Center, or authorized Reichert Technologies Dealer.

    Lamps, bulbs, charts, cards and other expendable items are not covered by this warranty.

    All claims under this warranty must be in writing directed to the Reichert factory, Technical Service Center, or authorized instrument dealer making the original sale and must be accompanied by a copy of the purchaser’s invoice.

    This warranty is in lieu of all other warranties implied or expressed. All implied warranties of merchantability or fitness for a particular use are hereby disclaimed. No representative or other person is authorized to make any other obligations for Reichert. Reichert shall not be liable for any special, incidental, or consequent dam-ages for any negligence, breach of warranty, strict liability or any other damages resulting from or relating to design, manufacture, sale, use or handling of product.

    PATENT WARRANTYIf notified promptly in writing of any action brought against the purchaser based on a claim that the instru-ment infringes a U.S. patent, Reichert will defend such action at its expense and will pay costs and damages awarded any such action, provided that Reichert shall have sole control of the defense of any such action with information and assistance (at Reichert’s expense) for such defense, and of all negotiation for the settlement and compromise thereof.

    PRODUCT CHANGESReichert reserves the right to make changes in design or to make additions or improvements in its products without obligation to add such to products previously manufactured.

    CLAIMS FOR SHORTAGESWe use extreme care in selection, checking, rechecking and packing to eliminate the possibility of error. If any shipping errors are discovered:1. Carefully go through the packing materials to be sure nothing was inadvertently overlooked when the unit

    was packed.2. Call the dealer you purchased the product from and report the shortage. The materials are packed at the

    factory and none should be missing if the box has never been opened.3. Claims should be filed within 30 days.

    CLAIMS FOR DAMAGES IN TRANSITOur shipping responsibility ceases with the safe delivery in good condition to the transportation company. Claims for loss or damage in transit should be made promptly and directly to the transportation company.

    If, upon delivery, the outside of the packing case shows evidence of rough handling or damage, the transpor-tationcompany’sagentshouldberequestedtomakea“ReceivedinBadOrder”notationonthedeliveryre-ceipt. If within 48 hours of delivery concealed damage is noted upon unpacking the shipment and no exterior evidenceofroughhandlingisapparent,thetransportationcompanyshouldberequestedtomakeouta“BadOrder”report.Thisprocedureisnecessaryinorderforthedealertomaintaintherightofrecoveryfromthecarrier.

    Warranty

  • 351400500-101 Rev. A

    Notes

  • Manufactured byReichert, Inc.

    3362 Walden AveDepew, NY 14043

    USA

    Toll Free: 888-849-8955Phone: 716-686-4500

    Fax: 716-686-4555Email: [email protected]

    www.reichert.com

    Authorized European RepresentativeAMETEK GmbH

    Business Unit ReichertCarl-von-Linde-Strasse 42

    85716 Unterschleissheim/MunichGermany

    Email: [email protected]

    Tel: +49 (89) 315 8911 0Fax: +49 (89) 315 891 99

    ISO-9001 Certified

    1400500-101 Rev. A

    2016-2-17