reduce enterprise assets ongoing maintenance & operation costs

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1 Reproduction Prohibited| © 2014 Orblogic, Inc. All rights reserved. Reduce Enterprise Assets’ Ongoing Maintenance & Operation Costs Managing cost is a huge challenge in every industry across the world, today. If costs are not managed appropriately, expenditures can outpace income. At that point, a business runs the risk of not being able to operate due to lack of funds. Without adequate operational budgets, a business won’t be able to address future challenges — let alone launch new initiatives.

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1                                Reproduction  Prohibited|  © 2014 Orblogic,  Inc.  All  rights  reserved.  

 

   

Reduce  Enterprise  Assets’  Ongoing  Maintenance  &  Operation  Costs  Managing  cost  is  a  huge  challenge  in  every  industry  across  the  world,  today.  If  costs  are  not  managed  appropriately,  expenditures  can  outpace  income.  At  that  point,  a  business  runs  the  risk  of  not  being  able  to  operate  due  to  lack  of  funds.  Without  adequate  operational  budgets,  a  business  won’t  be  able  to  address  future  challenges  —  let  alone  launch  new  initiatives.  

1                                Reproduction  Prohibited|  © 2014 Orblogic,  Inc.  All  rights  reserved.  

As  less  personnel  are  required  to  oversee  more  enterprise  assets,  managing  maintenance  and  operations  can  be  a  challenge.  While  expectations  to  deliver  may  increase,  your  personnel  in  key  roles  may  experience  stressful  workloads  that  can  lead  to  larger  business  issues.  

Over  time,  physical  assets  require  maintenance,  repair,  and  possible  replacement  from  time  to  time.    Asset  maintenance  and  management  must  be  more  cohesively  aligned  to  provide  benefits  to  your  business.    

Percentage  Replacement  Asset  Value  [%RAV]  The  benchmark  for  maintenance  productivity  is  maintenance  cost  as  percentage  of  total  replacement  asset  value  (RAV)  per  year.  For  example,  an  asset  worth  $1,000,000  where  you’ve  spent  $50,000  to  maintain  it  can  be  said  to  have  an  RAV  of  5%.    

This  graph  shows  the  best  and  the  worst  %RAV.  To  maintain  an  asset  worth  $100,000,000  from  typical  to  best-­‐in-­‐class  status  might  mean  the  difference  of  up  to  $5,000,000  in  savings  per  year.  

 

 

Benchmark  of  maintenance  productivity  is  annual  spending  as    a  percentage  of  replacement  asset  value  [%RAV]  

The  goal  is  to  keep  your  asset  in  good  running  condition  without  overspending  on  maintenance.  That  way  the  enterprise  retains  better  assets  in  good  condition  to  perform  over  time.  

Often,  asset  maintenance  is  either  late  and/or  not  performed  in  a  timely  manner.  Largely,  this  is  due  to  the  absence  of  tools  that  would  otherwise  track  asset-­‐related  data  for  an  enterprise.  Even  when    tools  are  available,  often  they  are  often  not  integrated  so  that  useful  data  can  flow  between  key  areas  of  the  business.  When  asset-­‐related  data  is  trapped  in  silos  it’s  rendered  useless  when  needed  most.    

 

 

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A  proactive  maintenance  strategy  can  help  prevent  unnecessary  work  and  mitigate  ineffective  maintenance.  Here  are  some  different  approaches  to  managing  assets;  

Reactive  Asset  Maintenance    This  is  an  ad-­‐hoc  “fix  it  as  it  breaks”  approach.  Unfortunately,  this  is  a  common,  but  costly  and  inconvenient  strategy.  If  something  happens  to  an  asset,  just  fix  it.  Downsides  to  this  approach  are  numerous.  Repair  costs  can  be  high.  If  the  asset  is  not  repairable,  it  often  needs  to  be  replaced.  And  there  can  be  costly,  unexpected  downtime  associated  with  that  replacement.  

Preventive  Asset  Maintenance    A  more  vigilant  enterprise  may  check  assets  frequently  to  measure  operational  condition  so  issues  can  be  addressed  ahead  of  serious  potential  problems.  This  approach  is  usually  less  expensive  and  easier  to  manage  than  reactive  maintenance.  Frequent  checks  on  assets  followed  by  evaluation  of  data  collected  can  help  provide  warnings  that  particular  assets  may  need  maintenance.  Generally,  this  is  a  good  strategy.  

Predictive  Asset  Maintenance  When  you  are  able  to  constantly  monitor  the  condition  of  your  assets,  you  are  better  positioned  to  head  off  breakage,  malfunction,  or  other  problems  before  they  occur.    This  approach  goes  beyond  simple  scheduled  maintenance  and  often  delivers  complementary  benefits  as  well.    

Perhaps  the  best  strategy  is  to  leverage  all  three  approaches  if  possible.  Predictive  maintenance  is  most  effective  of  all.  

Proactive  Asset  Maintenance  A  business  could  also  work  to  proactively  analyze  the  performance  of  their  assets  over  time  in  an  effort  to  understand  why  performance  tends  to  degrade.  Data  collected  from  an  approach  like  this  can  be  used  to  help  prevent  assets  from  degrading.    

It’s  best  to  proactively  maintain  assets  from  the  start  in  order  to  improve  its  overall  performance,  lifecycle,  and  return  on  investment  (ROI).        

Asset  Lifecycle  Cost  Strategy  Given  enough  time,  any  physical  assets  will  degrade.  Unless  physical  assets  are  maintained  consistently  and  well,  there’s  a  high  probability  the  asset’s  value  will  decrease  over  time.  Rebuilding  or  replacing  a  completely  broken  asset  can  require  enormous  cost  and  this  is  not  desirable  for  any  business.  Under-­‐maintained  assets  can  also  contribute  to  a  situation  that  endangers  the  health  of  your  business.    

 

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You  Have  Numerous  Options  for  Managing  Your  Assets  There  is  unprecedented  number  of  IT  computing  systems  that  can  manage  these  assets.  Most  IT  implementations  to  manage  these  assets  have  massive  IT  costs  involved.  There  is  huge  amount  of  hardware  and  software  needed.  Software  vendors  are  charging  increased  rates  to  implement  and  support  their  systems.  The  question  is;  If  you  want  to  effectively  and  economically  manage  these  assets  what  can  be  done  in-­‐house?  We  suggest  you  find  a  cloud-­‐based  solution  with  a  pay-­‐as-­‐you-­‐go  model  in  place.  Why  pay  for  anything  more  than  the  specific  resources  you  consume?  

To  read  the  complete  white  paper  on  Cloud  to  manage  assets,  please  visit  us  at    

  http://www.orblogic.com/whitepapers.aspx  

Orblogic  provides  its  solutions  in  public  cloud  using  pay-­‐as-­‐you  model  (Amazon  Web  Services).  There  is  a  31  day  free  trial  available.  

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