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Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored by: Qualtech Systems Inc. Advisor: John Chandy

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Page 1: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

Real-time Monitoring and Diagnostic Solution for an HVAC System

ECE Team 169Anthony Bellatoni (ECE)Greg Carmichael (EPhys)Joe Grassi (ECE)

Sponsored by: Qualtech Systems Inc.Advisor: John Chandy

Page 2: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

Presentation Outline

• Project Goals• Explanation of HVAC• ITE’s HVAC• Qualtech• TEAMS-Designer (what is unique?)• TEAMS-RT (Visual studios we will use to develop C++)• TEAMS-RDS• Stored Sensor Values• Limitations• Project Timeline• Project Budget• Next steps

Page 3: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

Project Goals

• Previous Senior Design Project–Developed Diagnostic Model of the ITEB HVAC System

•Fix model to be able to determine points of failure in HVAC system based on values outputted by sensors

–Old model only has one VAV

• Develop C++ program extract and analyze real-time data from the building sensors

• Combine model and code to detect for faults in real-time.

Page 4: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

What is HVAC?

•Heating Ventilation and Air Conditioningo Heating : Hot watero Ventilation : humidity and air controlo Air Conditioning : Removal of heat

Page 5: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

ITE HVAC system

•Basement (heat exchanger)o Tunnel to COGEN plant

• Penthouse (Air handler)

•VAV (Variable air volume)o measured on every floor at every point in

system

Page 6: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

ITE Penthouse Schematics

Page 7: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

What is a VAV?

Page 8: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

Sensor Values & VAV

Page 9: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

Qualtech Systems Inc.

•Located in East Hartford, Connecticut

• Software for system health management, integrated diagnostics and telemaintenance

Works on any system• help improve equipment productivity

•TEAMS - Testability Engineering and Maintenance System

Page 10: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

TEAMS Designer

• Modelero Any complex system (MRI, Car, Building

etc...)

• Designer Maps out possible failures (& consequences)

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Page 11: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

TEAMS - RDS• Remote Diagnostic Server

• Main connection of TEAMSo Generates Tree Diagram (what could have gone

wrong because of certain failure)o Possible solutions

With associated cost and time (designer determined)

• Stores information gathered for future analysiso TEAMS-KB (knowledge base)

Page 12: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

TEAMS - RT

• Provides diagnostic in real-time

• Takes developed code & sensor values and assigns code to each component of modelo each failure will have associated code to

determine if it failed or not

Page 13: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

Procedure

Page 14: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored
Page 15: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored
Page 16: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored
Page 17: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

Project Limitations

• HVAC is a complicated Mechanical systemo Many possible failures could occur

• Cost and Time of each failure

• Sensor values are on protected servero Need to obtain access

Page 18: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

Project TimelineTask September October November December January February March April May

Software access

Schematics

Research HVAC

Update model

Learn C++

Develop code

Merge code and model

Test and debug

Completed

Nearing completion

In progress

Not started

Page 19: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

Project Budget

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http://www.rosemarierealty.com/wp-content/uploads/2012/03/dreamstime_xs_17999966-300x300.jpg

http://static.seekingalpha.com/uploads/2009/3/4/saupload_mar04_09_bm.jpg

Page 20: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

Next Steps

• Obtain Real-Time Data from Sensorso Working with Professor Laurent Michel &

Schneider Electric

• Complete Updated Model

• Begin & implement code development

Page 21: Real-time Monitoring and Diagnostic Solution for an HVAC System ECE Team 169 Anthony Bellatoni (ECE) Greg Carmichael (EPhys) Joe Grassi (ECE) Sponsored

Questions

?