reaction turbine problems.pdf

18
1 The external diameter of an inward flow reaction turbine is 0.5 m. The width of the wheel at inlet is 150 mm and the velocit y of flow at inlet is 1.5 m/s. Find the rate of flow passing through the turbine. Solution: D 1 = 0.5 m, B 1 = 0.15 m, V f 1 = 1.5 m/s, Q = ? Discharge through the turbine = Q = D 1 B 1 V f 1 = x 0.5 x 0.15 x 1.5 Q = 0.353 m 3 /s (Ans) The external and internal diameters of an inward flow reaction turbine are 600 mm and 200 mm respectivel y and the breadth at inlet is 150 mm. If the velocity of flow through the runner is constant at 1.35 m 3 /s, find the discharge through turbine and the width of wheel at outlet. Solution: D 1 = 0.6 m, D 2 = 0.2 m, B 1 = 0.15 m, V f 1 = V f 2 = 1.35 m/s, Q = ?, B 2 = ? Discharge through the turbine = Q = D 1 B 1 V f 1 = x 0.6 x 0.15 x 1.35 Q = 0.382 m 3 /s (Ans) Also discharge is given b y Q = D 2 B 2 V f 2 = x 0.2 x B 2 x 1.35 0.382 B 2 = 0.45 m/s (Ans) An inward flow reaction turbine running at 500 rpm has an external diameter is 700 mm and a width of 180 mm. If the gu ide vanes are at 20º to the wheel tangent and the absolute velocit y of water at inlet is 25 m/s, find (a) discharge through the turbine (b) inlet vane angle. Solution: N = 500 rpm, D 1 = 0.7 m, B 1 = 0.18 m, a = 20º, V 1 = 25 m/s, Q = ?, = ? We know that the peripheral velocit y is given b y s m N D u / 33 . 18 60 500 7 . 0 60 1 1 From inlet velocit y triangle, we have V f 1 = V 1 Sin x Sin 20 = 8.55 m/s

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  • 1

    The external diameter of an inward flow reaction turbine is 0.5 m. The

    width of the wheel at inlet is 150 mm and the velocit y of flow at inlet is

    1.5 m/s. Find the rate of flow passing through the turbine.

    Solution:

    D1 = 0.5 m, B1 = 0.15 m, V f 1 = 1.5 m/s, Q = ?

    Discharge through the turbine = Q = D1 B1 V f 1 = x 0.5 x 0.15 x 1.5

    Q = 0.353 m 3 /s (Ans)

    The external and internal diameters of an inward flow reaction turbine are

    600 mm and 200 mm respectivel y and the breadth at inlet is 150 mm. If

    the velocit y of flow through the runner is constant at 1.35 m 3 /s, find the

    discharge through turbine and the width of wheel at outlet.

    Solution:

    D1 = 0.6 m, D2 = 0.2 m, B1 = 0.15 m, V f 1 = V f 2 = 1.35 m/s, Q = ? , B2 = ?

    Discharge through the turbine = Q = D1 B1 V f 1 = x 0.6 x 0.15 x 1.35

    Q = 0.382 m 3 /s (Ans)

    Also discharge is given b y Q = D2 B2 V f 2 = x 0.2 x B2 x 1.35 0.382

    B2 = 0.45 m/s (Ans)

    An inward flow reaction turbine running at 500 rpm has an external

    diameter is 700 mm and a width of 180 mm. If the gu ide vanes are at 20

    to the wheel tangent and the absolute velocit y of water at inlet is 25 m/s,

    find (a) discharge through the turbine (b) inlet vane angle.

    Solution:

    N = 500 rpm, D1 = 0.7 m, B1 = 0.18 m, a = 20, V1 = 25 m/s, Q = ? , = ?

    We know that th e peripheral velocit y is given b y

    smND

    u /33.1860

    5007.0

    601

    1

    From inlet velocit y triangle, we have

    V f 1 = V1 Sin x Sin 20 = 8.55 m/s

  • 2

    Vw1 = V1 Cos = x Cos 20 = 23.49 m/s

    657.133.1849.23

    55.8Tan

    11

    1

    uV

    V

    w

    f

    = 58.89 (Ans)

    Q = D1 B1 V f 1 = x 0.7 x 0.18 x 8.55 = 3.384 m 3 /s (Ans)

    A reaction turbine works at 450 rpm under a head of 120 m. Its diameter

    at inlet is 1.2 m and the flow area is 0.4 m 2 . The angle made b y the

    absolute and relative velocities at inlet are 20 and 60 respectivel y with

    the tangential velocit y. Determine (i) the discharge through the turbine

    (ii) power developed (iii) efficiency. Assume radi al discharge at outlet .

    Solution:

    N = 450 rpm, H = 120 m, D1 = 1.2 m, a1 = 0.4 m2 , = 20 and = 60

    Q = ?, = ?, Vw2 = 0

    We know that the peripheral velocit y is given b y

    smND

    u /27.2860

    4502.1

    601

    1

    u1

    V1

    Vr1

    Vw1

    Vf1

  • 3

    27.2860Tan

    Tan

    1

    1

    11

    1

    w

    f

    w

    f

    V

    V

    uV

    V

    Hence V f 1 = (Vw 1 28.27) Tan 60 (01)

    Further 20TanTan1

    1 w

    f

    V

    V

    Hence V f 1 = (Vw 1) Tan 20 (02)

    From equa tions 1 and 2, we get

    (Vw 1 28.27) Tan 60 = Vw 1 Tan 20

    Hence Vw 1 = 35.79 m/s

    V f 1 = 35.79 x Tan 20 = 13.03 m/s

    Discharge Q = D1 B1 V f 1 = a1 V f 1 = 0.4 x 13.03 = 5.212 m 3 /s (Ans)

    Work done per unit weight of water =

    NmkNuVg w

    /178.10127.2879.3510

    1111

    Water Power or input per unit weight = H = 120 kN-m/N

    Hydraulic efficiency = %31.84120

    178.101

    The peripheral velocit y at inlet of an outward flow reaction turbine is 12

    m/s. The internal diameter is 0.8 times the external diameter. The vanes

    are radial at entran ce and the vane angle at outlet is 20. The velocit y of

    flow through the runner at inlet is 4 m/s. If the final discharge is radial

    and the turbine is situated 1 m below tail water level, determine:

    1. The guide blade angle

    2. The absolute velocity of water leav ing the guides

    3. The head on the turbine

    4. The h ydraulic efficiency

    Solution:

    u1 = 12 m/s, D1 = 0.8 D2 , = 90, = 20 , V f 1 = 4 m/s, Vw2 = 0, Pressure

    head at outlet = 1m, = ?, V1 = ?, H = ?, h = ?

  • 4

    From inlet velocit y triangle,12

    4Tan

    1

    1 u

    V f , Hence = 18.44

    Absolute velocit y of water leaving guide vanes is

    m/s65.12412 2221211 fVuV

    60and

    602

    21

    1

    NDu

    NDu

    Comparing the above 2 equations, we have2

    2

    1

    1

    2

    2

    1

    1 henceand6060

    D

    u

    D

    u

    D

    u

    D

    u

    Hence m/s158.0

    12

    1 12

    2 uDD

    u

    From outlet velocit y triangle, V2 = V f 2 = u2 tan 20 = 15 tan 20 = 5.46 m/s

    As Vw2 = 0

    Work done per unit weight of water = m/NkN4.1410

    121211

    g

    uVw

    Head on turbine H

    Energy Head at outlet = WD per unit weight + losses

    u2

    V2=Vf 2

    Vr1= Vf1V1

    u1

    Vr2

  • 5

    g

    uVw

    g

    VH 11

    22

    21 and hence

    m89.164.142

    46.51

    2

    gH

    Hydraulic efficiency = %26.8510089.1610

    121211

    Hg

    uVwh

    Jan/Feb 2006

    An inward flow water turbine has blades the inner and outer radii of

    which are 300 mm and 50 mm respectively. Water enters the blades at the

    outer periphery with a velocit y of 45 m/s making an angle of 25 with the

    tangent to the whe el at the inlet tip. Water leaves the blade with a flow

    velocit y of 8 m/s. If the blade angles at inlet and outlet are 35 and 25

    respectivel y, determine

    (i) Speed of the turbine wheel

    (ii) Work done per N of water (08)

    Solution:

    D1 = 0.6 m; D2 = 0.1 m, V1 = 45 m/s, 25, V2 = 8 m/s, 35, 25,

    N = ?, WD/N = ?

    423.0251

    1 SinV

    VSin f

    Hence V f 1 = 0.423 x 45 = 19.035 m/s

    466.025tan1

    1 w

    f

    V

    VTan

    Hence Vw1 = 40.848 m/s

    111

    1

    848.40

    035.107.035tan

    uuV

    VTan

    w

    f

    u1 = 13.655 m/s

    601

    1

    NDu

    and hence RPM434.65

    6.0

    655.136060

    1

    1

    D

    uN (Ans)

  • 6

    m/s552.460

    3.8691.0

    602

    2

    ND

    u

    Ignoring shock losses, V r 2 = V r 1 = m/s187.3335sin

    035.19

    sin1

    fV

    Vw2 = V r 2 cos - u2 = 33.187 cos 25 4.552 = 25.526 m/s

    Work done per unit weight of water = 22111

    uVuVg ww

    m/s4.67552.4526.25655.13848.401/ g

    NWD (Ans)

    July/Aug 2005

    A reaction turbine 0.5 m dia develops 200 kW while running at 650 rpm

    and requires a discharge of 2700 m 3 /hour; The pressure head at entrance

    to the turbine is 28 m, the elevation of the turbine casing above the tail

    V2Vr2

    u2

    Vf2

    Vw2F

    GH

    E

    V1 Vr1

    u1

    Vf1

    Vw1

    B

    D

    CA

    Tangent

    Tangent

  • 7

    water level is 1.8 m an d the water enters the turbine with a velocit y of 3.5

    m/s. Calculate (a) The effective head and efficiency, (b) The speed,

    discharge and power if the same machine is made to operate under a head

    of 65 m

    Solution :

    D = 0.5 m, P = 200 kW, N = 650 rpm, Q = 2700/602 = 0.75 m 3 /s,

    V1 = 3.5 m/s, mg

    p281

    The effective head =H=Head at entry to runner Kinetic energy in tai l race

    + elevation of turbine above tailrace

    m29.18758.1102

    5.328

    2

    2221

    g

    V

    g

    pH

    (Ans)

    Hydraulic efficiency = %36.911001875.2975.0101000

    10200 30

    HQg

    P

    Further unit quantit ies are given b y

    Unit speed =2

    2

    1

    1

    H

    N

    H

    NN u

    Unit Discharge =2

    2

    1

    1

    H

    Q

    H

    QQu

    Unit Power =2

    3

    2

    2

    23

    1

    1

    H

    P

    H

    PPu

    31.120651875.29

    650 2 N

    Nu

    N2 = 969.97 rpm (Ans)

    1388.0651875.29

    75.0 2 Q

    Qu

    Q2 = 1.119 m3 /s (Ans)

    268.1651875.29

    200

    232

    23

    P

    Pu

    P2 = 664.49 kW (Ans)

  • 8

    A Francis turbine has inlet wheel diameter of 2 m and outlet diameter of

    1.2 m. The runner runs at 250 rpm and water flows at 8 c umecs. The

    blades have a constant width of 200 mm. If the vanes are radial at inlet

    and the dis charge is radiall y outwards at exit, make calculations for the

    angle of guide vane at inlet and blade angle at outlet (10)

    Solution:

    D1 = 2 m, D2 = 1.2 m, N = 250 rpm, Q = 8 m3 /s, b = 0.2 m, Vw1 = u1 ,

    Vw2 = 0, = ?, = ?

    601

    1

    NDu

    m/s18.26

    60

    2502

    m/s71.1560

    2502.1

    602

    2

    ND

    u

    Q = D1b V f 1 = D2b V f 2

    8 = x 2 x 0.2 x V f 1

    Hence V f 1 = 6.366 m/s

    Similarl y 8 = x 1.2 x 0.2 x V f 2

    V2= Vf 2

    u2

    Vr1= Vf 1

    u1= Vw 1

    V1

    Vr2

  • 9

    V f 2 = 10.61 m/s

    18.26

    366.6tan

    1

    1 u

    V f

    = 13.67 (Ans)

    71.15

    61.10tan

    2

    2 u

    V f

    = 34.03 (Ans)

    Determine the ov erall and h ydraulic efficiencies of an inward flow

    reaction turbine using the following data. Output Power = 2500 kW,

    effective head = 45 m, diameter of runner = 1.5 m, width of runner = 200

    mm, guide vane angle = 20 , runner vane angle at inlet = 60 and specific

    speed = 100.

    Solution:

    P = 2500 kW, H = 45 m, D1 = 1.5 m, b1 = 0.2 m, = 20 , = 60 ,

    N s = 110, o= ? , h = ?

    We know that specific speed is given b y

    u2

    Vr2Vf2=V2

    u1

    V1

    Vr1 Vf1

    Vw1

  • 10

    45

    H

    PNN s and hence rpm

    P

    HNN s 233

    2500

    45100 45

    45

    smND

    u /3.1860

    2335.1

    601

    1

    But from inlet velocity triangle, we have

    tantan11

    1ff VVu

    60tan20tan3.18 11 ff

    VV and hence V f 1 = 8.43 m/s

    m/s16.2302tan

    43.8

    tan1

    1 f

    w

    VV

    Vw 2 = 0 and hence

    %18.941004510

    3.1816.2311

    Hg

    uVwh (Ans)

    Q = D1 b1 V f 1 = x 1.5 x 0.2 x 8.43 = 7.945 m 3 /s

    %93.6910045945.7101000

    102500 3

    HQg

    Po

    (Ans)

    Determine the output Power, speed, specific speed and vane angle at exit

    of a Francis runner using the following data. Head = 75 m, Hydraulic

    efficiency = 92%, overall efficiency = 86 %, runner diameters = 1 m and

    0.5 m, width = 150 mm and guide blade angle = 18 . Assume that the

    runner vanes are set normal to the periphery at inlet.

    Solution:

    Data: H = 75 m, h = 0.92, o = 0.86, D1 = 1 m, D2 = 0.5 m, = 18 ,

    Vw1 = u1 , P = ?, N = ?, = ?

    Hg

    u

    Hg

    uVwh

    2111

    u12 = 0.92 x 10 x 75 = 690

    u1 = 26.27 m/s

  • 11

    u1=Vw1

    Vr1=Vf1V1

    V2=Vf2Vr2

    u2

    smNND

    u /27.2660

    0.1

    601

    1

    N = 501.7 RPM

    Vf1 = u1 tan 26.27 x tan 18 = 8.54 m/s

    Q = D1 b1 V f 1 =

    = x 1.0 x 0.15 x 8.54 = 4.02 m 3 /s

    2

    2

    1

    1

    D

    u

    D

    u and hence u2 = 0.5 x u1 = 13.135 m/s

    Assuming V f 1 = V f 2

    From outlet velocit y triangle, we have

    65.0135.13

    54.8tan

    2

    2 u

    V f

    Hence = 33

    86.07502.4101000

    P

    HQg

    Po

    Hence P = 2592.9 kW (Ans)

    Specific speed = RPM75.11575

    9.25927.501

    45

    45

    H

    PNN s

    The following data is given for a Francis turbine. Net Head = 60 m; speed

    N = 700 rpm; Shaft power = 294.3 kW; o = 84%; h = 93%; flow rat io =

    0.2; breadth ratio n = 0.1; Outer diameter of the runner = 2 x inner

    diamete r of the runner . The thickness of the vanes occupies 5%

    circumferential area of the runner, velocity of flow is constant at inlet and

    outlet and discharge is radial at outlet. Determine:

    (i) Guide blade angle

    (ii) Runner vane angles at inlet and outlet

    (iii) Diameters o f runner at inlet and outlet

    (iv) Width of wheel at inlet

    Solution

    H = 60 m; N = 700 rpm; P = 294.3 kW; o = 84%; h = 93%;

  • 12

    flow ratio = 2.02

    1 Hg

    V f

    m/s928.6601022.01 fV

    Breadth ratio 1.01

    1 D

    B

    D1= 2 x D2

    V f 1 = V f 2 = 6.928 m/s

    Thickness of vanes =

    5% of circumferential area of runner

    Actual area of flow = 0.95 D1B1Discharge at outlet = Radial and hence

    Vw 2 = 0 and V f 2 = V2

    We know that the overall efficiency is

    given b y

    60101000

    103.29484.0;

    3

    0

    QHQg

    P

    Q = 0.584 m 3 /s

    Q = 0.95 D1B1V f 1=0.95 D1 x (0.1 D1) x 6.928 = 0.584

    Hence D1 = 0.531 m (Ans)

    1.01

    1 D

    Band B1 = 53.1 mm (Ans)

    m/s46.1960

    700531.0

    601

    1

    ND

    u

    Hydraulic efficiency6010

    46.1993.0; 111

    wwhV

    Hg

    uV

    Vw 1 = 28.67 m/s

    From Inlet velocit y triangle 242.067.28

    928.6tan

    1

    1 w

    f

    V

    V

    Hence Guide bla de angle = = 13.58 (Ans)

    u2

    Vr2Vf2=V2

    u1

    V1

    Vr1 Vf1

    Vw1

  • 13

    752.046.1967.28

    928.6tan

    11

    1

    uV

    V

    w

    f

    Vane angle at inlet = = 37 (Ans)

    m/s73.9

    60

    7002531.0

    602

    2

    ND

    u

    From outlet velocit y triangle, we have

    712.073.9

    928.6tan

    2

    2 u

    V f

    = 35.45 (Ans)

    Diameters at inlet and outlet are D1 = 0.531m and D2 = 0.2655 m

    A Kaplan turbine develops 9000 kW under a net head of 7.5 m. Overall

    efficiency of the wheel is 86% The speed ratio based on outer diameter is

    2.2 and the flow ratio is 0.66. Diameter of the boss is 0.35 times the

    external diameter of the wheel. Determine the diameter of the runner and

    the specific speed of the runner.

    Solution:

    P = 9000 kW; H = 7.5 m; o = 0.86; Speed ratio = 2.2; flow ratio = 0.66;

    Db = 0.35 Do ;

    2.22

    1 Hg

    u

    m/s94.265.71022.21 u

    66.02

    1 Hg

    V f

    m/s08.85.710266.01

    fV

    5.7101000

    10900086.0;

    3

    0

    QHQg

    P

    Q = 139.5 m 3 /s

  • 14

    5.13908.835.044

    221

    22 oofbo DDVDDQ

    Do = 5.005 m (Ans)

    m/s94.2660

    005.5

    60

    NNDu o

    N=102.8 rpm (Ans)

    (Ans)rpm76.7855.7

    90008.102

    45

    45

    H

    PNN s

    A Kaplan turbine working under a head of 25 m develops 16,000 kW shaft

    power. The outer diameter of the runner is 4 m and hub diameter is 2 m.

    The guide blade angle is 35 . The h ydraulic and overall efficiency are

    90% and 85% respectivel y. If the velocit y of whirl is zero at outlet,

    determine runner vane angles at inlet and outlet and speed of turbine.

    Solution

    H = 25 m; P = 16,000 kW; Db = 2 m; Do = 4 m; = 35; h = 0.9;

    o= 0.85; Vw 2 = 0; = ?; = ?; N = ?

    25101000

    101600085.0;

    3

    0

    QHQg

    P

    Q = 75.29 m 3 /s

    29.752444 1

    221

    22 ffbo VVDDQ

    V f 1 = 7.99 m/s

    From inlet velocit y triangle,

    1

    1tanw

    f

    V

    V

    m/s41.1135tan

    99.71 wV

    From Hydraul ic efficiency

    Hg

    uVwh

    11

  • 15

    2510

    41.119.0 1

    u

    u1 = 19.72 m/s

    9614.041.1172.19

    99.7tan

    11

    1

    w

    f

    Vu

    V

    = 43.88 (Ans)

    For Kaplan turbine, u1 = u2 = 19.72 m/s and V f 1 = V f 2 = 7.99 m/s

    From outlet velocit y triangle

    4052.072.19

    99.7tan

    2

    2 u

    V f

    = 22.06 (Ans)

    m/s72.1960

    4

    6021

    NNDuu o

    N = 94.16 rpm (Ans)

    Vr2

    u2

    V2=Vr2

    u1

    V1

    Vf1

    Vw1

    Vr1

  • 16

    A Kaplan turbine works under a head of 22 m and runs at 150 rpm. The

    diameters of the runner and the boss are 4.5 m and 12 m respectivel y. The

    flow ratio is 0.43. The inlet vane angle at the extreme edge of the runner

    is 16319. If the turbine discharges radiall y at outlet, determine the

    discharge, the h ydraulic efficiency, the guide blade angle at the extreme

    edge of the runner and the outlet vane angle at the extreme edge of the

    manner.

    Solution:

    H = 22 m; N = 150 rpm; Do = 4.5 m; Db = 2 m; 16319 V

    V V f 2 = V f 1 ; Q = ?; h = ?; 43.0

    21 Hg

    V f

    ,

    m/s34.3560

    1505.4

    6021

    ND

    uu o

    Vr2

    u2

    V2=Vr2

    u1

    V1

    Vf1

    Vw1

    Vr1

  • 17

    m/s02.92210243.01 fV

    111180tan

    w

    f

    Vu

    V

    2997.034.3502.9

    19'163180tan1

    wV

    Vw 1 = 5.24 m/s

    Hydraulic efficiency is gi ven b y

    %17.842210

    34.3524.511

    Hg

    uVwh

    72.124.5

    02.9tan

    1

    1 w

    f

    V

    V

    = 59.85 (Ans)

    2552.034.35

    02.9tan

    2

    2 u

    V f

    = 14.32 (Ans)

    A kaplan turbine is to be designed to develop 7,350 kW. The net available

    head is 5.5 m. Assume that the speed ratio as 0.68 and the overall

    efficiency as 60%. The diameter of the boss is r d of the diameter of the

    runner. Find the diameter of the runner, its speed and i ts specific speed.

    Solution:

    P = 7350 kW, H = 5.5 m

    68.02

    1 Hg

    V f

    and hencem/s13.75.510268.01 fV

    09.22

    1 Hg

    u

    and hencem/s07.235.51022.21 u

    5.5101000

    1073506.0;

    3

    0

    QHQg

    P

  • 18

    Q = 222.72 m 3 /s

    72.22213.7344

    22

    122

    oofbo

    DDVDDQ

    Do = 6.69 m (Ans)

    m/s07.2360

    69.6

    60

    NNDu o

    N=65.86 rpm (Ans)

    (Ans)rpm37.6705.5

    735086.65

    45

    45

    H

    PNN s