reaction mechanism, bioreaction and bioreactors

26
Reaction Mechanism, Bioreaction and Bioreactors Lecture 9

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Page 1: Reaction Mechanism, Bioreaction and Bioreactors

Reaction Mechanism, Bioreaction and Bioreactors

Lecture 9

Page 2: Reaction Mechanism, Bioreaction and Bioreactors

Active Intermediates

• Many reaction proceed via formation of active intermediate by collision or interaction with other molecules

A M A M∗+ → +

• The idea was suggested in 1922 by F.A.Lindermann , acitveintermediates were experimentally observed using femtosecond spectroscopy by A.Zewail (Nobel Prize 1999)

cyclobutane x2 ethylene

Page 3: Reaction Mechanism, Bioreaction and Bioreactors

Pseudo –Steady-State Hypothesis (PSSH)

• Active intermediates react as fast as they are formed, so their net rate of formation is zero:

* *1

0N

A iAi

r r=

= ≡∑

Page 4: Reaction Mechanism, Bioreaction and Bioreactors

Pseudo –Steady-State Hypothesis (PSSH)

• Gas-phase decomposition of azomethane( )3 2 2 6 22CH N C H N→ +

• experimentally found to follow

– 1st order at pressures above 1atm

– 2nd order below 50mmHg

2 6C H AZOr C∝

2 6

2C H AZOr C∝

Page 5: Reaction Mechanism, Bioreaction and Bioreactors

Pseudo –Steady-State Hypothesis (PSSH)• Suggested mechanism:

( ) ( ) ( ) ( )1 *3 2 3 2 3 2 3 22 2 2 2

*AZOkCH N CH N CH N CH N⎡ ⎤+ ⎯⎯⎯→ + ⎣ ⎦

( ) 3 *3 2 2 6 22

* AZOkCH N C H N⎡ ⎤ ⎯⎯⎯→ +⎣ ⎦

( ) ( ) ( ) ( )2 *3 2 3 2 3 2 3 22 2 2 2

* AZOkCH N CH N CH N CH N⎡ ⎤ + ⎯⎯⎯→ +⎣ ⎦

21 * 1 *AZO AZO AZOr k C=

• the rate laws

2 * 2 * *AZO AZO AZO AZOr k C C= −

3 * 3 * *AZO AZO AZOr k C= −

* 1 * 2 * 3 * 0AZO AZO AZO AZOr r r r= + + ≡

Page 6: Reaction Mechanism, Bioreaction and Bioreactors

Pseudo –Steady-State Hypothesis (PSSH)• solving for Cazo* and finding the rate of formation of product:

6

21 3

2 3r

AZOC H

AZO

k k Crk C k

=+

• at low concentrations

6

22 3 1rAZO C H AZOk C k r k C=

6

1 32 3

2rAZO C H AZO AZO

k kk C k r C kCk

= =

• at high concentrations

Page 7: Reaction Mechanism, Bioreaction and Bioreactors

Pseudo –Steady-State Hypothesis (PSSH)• Experimentally finding the mechanism:

6

21

1r

AZOC H

AZO

k Crk C

=′ +

• Rule of thumb for developing the mechanism:– species having the concentration appearing in the denominator

probably collide with the active intermediate – species having the concentration appearing in the numerator probably

produce the active intermediate

Page 8: Reaction Mechanism, Bioreaction and Bioreactors

Enzymatic reactions

• lower activation energies for enzymatic pathways lead to enormous enhancement in reaction rates

• enzymes are highly specific: one enzyme can usually catalyze only one type of reaction

• enzymes usually work at mild conditions; at extreme temperatures or pH may unfold losing its activity

Page 9: Reaction Mechanism, Bioreaction and Bioreactors

Enzymatic reactions

• Two models for enzyme-substrate interaction: the lock-and-key and the induced fit:

both the enzyme molecule and the substrate molecule are distorted thereforstressing and weakining the bond for rearrengement

Page 10: Reaction Mechanism, Bioreaction and Bioreactors

Michaelis-Menten equation

• kcat (s-1)– the turnover number: the number of substrate molecules converted in a given time on a single enzyme molecule when saturated with the substrate

• Km (mol/l) – Michaelis constant or affinity constant: measure of attraction of the enzyme to the substrate

( )( )( )cat t

SM

k E Sr

S K− =

+

( )( )

maxS

M

V Sr

S K− =

+

Page 11: Reaction Mechanism, Bioreaction and Bioreactors

Evaluation of Michaelis-Menten parameters

• Michaelis-Menten plot • Lineweaver-Burk plot

• Hanes-Woolf plot (better Vmax)

• Eadie-Hofstee plot(doesn’t bias low concentraion points

( )( )

maxS

M

V Sr

S K− =

+

( )maxS

S Mrr V KS

⎡ ⎤−− = − ⎢ ⎥

⎣ ⎦

( )max max

1 1 1M

S

Kr V V S

⎡ ⎤− = + ⎢ ⎥

⎣ ⎦

( ) ( )max max

1M

S

S K Sr V V

− = +

Page 12: Reaction Mechanism, Bioreaction and Bioreactors

Batch reactor calculations

• after integration, in terms of conversion

ureaurea

dN r Vdt

− = −urea

ureadC r

dt− = −

in liquid

max ureaurea

urea M

V CrC K

− =+

0 0

max

urea urea

urea urea

C Curea urea M

ureaurea ureaC C

dC C Kt dCr V C

+= =

−∫ ∫

0

max max

1ln1

ureaM C XKtV X V

= +−( )0 1urea ureaC C X= −

• combining with the Michaelis-Menten law

• mole balance on urea:

Page 13: Reaction Mechanism, Bioreaction and Bioreactors

Effect of Temperature

• catalytic breakdown of H2O2 vs temperature

temperature inactivationdue to enzyme denaturation

rise due to Arrhenius law

Page 14: Reaction Mechanism, Bioreaction and Bioreactors

Inhibition of Enzyme reactions• Competitive inhibition

Page 15: Reaction Mechanism, Bioreaction and Bioreactors

Inhibition of Enzyme reactions• Uncompetitive inhibition

Page 16: Reaction Mechanism, Bioreaction and Bioreactors

Inhibition of Enzyme reactions• Non-competitive inhibition

Page 17: Reaction Mechanism, Bioreaction and Bioreactors

Bioreactors

• Cells consume nutrients to grow, to produce more cells and to produce the product in question:– (I) fueling reactions (nutrient degradation)– (II) synthesis of small molecules (amino acids)– (III) synthesis of large molecules (proteins, DNA, RNA)

• Cell growth and division

• Advantages of bioconversion:– mild reaction conditions– high yields approaching 100%– stereospecific synthesis

Page 18: Reaction Mechanism, Bioreaction and Bioreactors

Bioreactors• Growth in the reactor

Substrate More Cells ProductCells⎯⎯⎯→ +

e.g. CO2, water, proteins etc.• Batch bioreactor

Page 19: Reaction Mechanism, Bioreaction and Bioreactors

Bioreactors• Cell growth in bioreactors

adjusting pathways to the new conditions

exp growth: dividing at max rate

stationary phase: lack of some nutriotients limits cell growth;many important products (e.g. antibiotics) produced at this phase.

Page 20: Reaction Mechanism, Bioreaction and Bioreactors

Bioreactors: Rate laws

• Monod equation

Substrate More Cells ProductCells⎯⎯⎯→ +

g cr Cµ=

maxs

s s

CK C

µ µ=+

• Specific growth rate

max s cg

s s

C CrK Cµ

=+

• In many systems the product can inhibit cells growth (e.g. wine making)

max s cg obs

s s

C Cr kK Cµ

=+ *1

n

pobs

p

Ck

C⎛ ⎞

= −⎜ ⎟⎜ ⎟⎝ ⎠ product concentration

where metabolism ceases

• e.g. glucose-to-ethanol: n=0.5, Cp*=93g/l

Page 21: Reaction Mechanism, Bioreaction and Bioreactors

Bioreactors: Rate laws• Other growth equations:

– Tessier equation

– Moser equation

max 1 exp sg c

Cr Ck

µ ⎡ ⎤⎛ ⎞= − −⎜ ⎟⎢ ⎥⎝ ⎠⎣ ⎦

( )max

1s c

gs

C CrkC λ

µ−

=+

usually give better fit in the beginning and in the end of fermentation

• Cell death rate (due to harsh environment, mixing shear forces, local depletion in nutrients, toxic substances)

( )d d t t cr k k C C= +

• Temperature effect: similar curve with max

Page 22: Reaction Mechanism, Bioreaction and Bioreactors

Bioreactors: Stoichiometry

• Yield coefficient for cells and substrate

Substrate More Cells ProductCells⎯⎯⎯→ +

/Mass of new cells formed

Mass of substrate consumedC

c sS

CYC

∆= = −

• Yield coefficient for product in the exponential phase

/Mass of product formed

Mass of new cells formedP

p cC

CYC

∆= =

max/

s cp p c

s s

C Cr YK Cµ

=+

Page 23: Reaction Mechanism, Bioreaction and Bioreactors

Bioreactors: StoichiometrySubstrate More Cells ProductCells⎯⎯⎯→ +

• Yield coefficient for product in the stationary phase

/Mass of product formed

Mass of substrate condumedP

p sS

CYC

∆= = −

max/

s cp p c

s s

C Cr YK Cµ

=+

• Maintenance utilization term, typically m=0.05 h-1.

Mass of substrate consumed for maintenanceMass of cells Time

m =⋅

Page 24: Reaction Mechanism, Bioreaction and Bioreactors

Physiologically based pharmacokinetics (PBPK)

• Chemical reaction engineering approach can be applied to pharmacokinetics

Page 25: Reaction Mechanism, Bioreaction and Bioreactors

Physiologically based pharmacokinetics (PBPK)

• Chemical reaction engineering approach can be applied to pharmacokinetics

Page 26: Reaction Mechanism, Bioreaction and Bioreactors

Problem• P7-9: