re 51180 2015-02 · plete configuration documentation sent to you via email including material...

RE 51180, edition: 2015-02, Bosch Rexroth AG

Motor-pump groups

Features

Electric energy is converted into hydraulic energy via the motor-pump groups.They have been designed for hydrostatic drives in open circuits.

▶ Efficiency class IE3 ▶ Electric motor design IM B5 (ABHPG) and/or

IM B3/B5 (ABAPG) ▶ Pump connected at the electric motor with rigid pump

carrier and coupling ▶ Low operating noise ▶ Versatile possible applications on tank, base frame or

separate installation ▶ Clear, maintenance-friendly set-up ▶ With axial piston pump A10VSO (variable displacement

pump) ▶ Adjustment DFR1 (pressure/flow controller) and DFLR

(pressure/flow power controller)

▶ With pump type: A10VSO – Series 52: Size 10, – Series 31: Sizes 18 to 140

▶ Electric motor frame size 100L bis 315S Efficiency class IE3

RE 51180 Edition: 2015-02

H7890+7894_d

Type ABAPG and ABHPG

IE3Contents

Features 1Ordering code 2Set-up of the motor-pump group 3The motor-pump group configurator at www.boschrexroth.com/ics/abapg 4Technical data 5Circuit diagrams 6, 7Performance characteristic 8Standard program incl. preferred types 8 ... 10Dimensions: 11 ... 16Pressure line connections 17Optional accessories at the pressure connection 17, 18Instructions for transport, installation, commissioning, operation and maintenance 19 ... 21Necessary and amending documentation 22

2/22 ABAPG; ABHPG | Motor-pump groups

Bosch Rexroth AG, RE 51180, edition: 2015-02

Module01 With motor design B35 ABAPG

With motor design B5 ABHPG

Pump type02 Axial piston pump A10VSO according to data sheets 92703 with NG10 and 92711 NG18 … 140 A10VSO

Displacement03 10 … 140 cm3 per rotation 10 … 140

Control and adjustment device04 E.g. Pressure/flow controller DFR1

E.g., pressure, flow and power controller DFLR

Seal material (according to DIN ISO 1629)05 FKM V

Shaft end version06 Cylindrical with key DIN 6885 P

Mounting flange07 ISO 2-hole A

ISO4-hole B

Motor power08 3 kW … 110 kW 3 … 110

Rated voltage09 230/400 V at 50 Hz (up to 3 kW) CA

400/690 V at 50 Hz (from 4 kW) CB

10 Number of pole pairs 4

Rated frequency11 50 Hz 5

Efficiency class12 IE3 according to IEC 60034-30 3

Motor protection13 PTC resistor with 3 temperature sensors 3

Pump carrier design14 Rigid pump carrier AB 03337 S

Damping bearing design15 Elastic damping bearing E

Motor supplier16 Hoyer Motors HOY

Siemens SIE

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

‒ A10VSO V P / 4 5 3 3 / S E HOY

Order example:ABAPG-A10VSO 28DFR1VPA/18.5CB4523/SE HOY

Ordering code

Motor-pump groups | ABAPG; ABHPG 3/22


Set-up of the motor-pump group

ABAPG designABHPG design

▶ Pump ▶ Electric motor ▶ Pump carrier ▶ Coupling ▶ Strips ▶ Damping bearing

▶ Pump ▶ Electric motor ▶ Pump carrier ▶ Coupling ▶ Pump base

Use of this design is particularly recommended for requirements on low noise levels min. performance range 5.5 kW

The use of this design is recommended in confined spaces (e.g. on oil tanks) max. performance range 7.5 kW

STEP-files for the respective modules available on request or at www.boschrexroth.com/ics/abapg



The motor-pump group configurator at www.boschrexroth.com/ics/abapg

Motor-pump groups can be put together quickly and easily with the APAPG configurator: The standard types defined in the data sheet enables users and sales people without detailed knowledge to individually configure the central drive unit for aggregates. A practical, product-neutral kit

provides 3D data that can be immediately applied to appli-cations. This saves time.This is performed online by selecting the relevant product components or by specifying the operating conditions (flow rate, rated frequency, type of pump, operating pressure).

Thanks to the intuitive menu navigation, you are guided safely through the required configuration steps. Related features are clearly arranged on one page.

When the configuration is finished, you can have the com-plete configuration documentation sent to you via email including material list, circuit diagram, 2D drawing and 3D model (STEP). This is done by way of an automatic request to your local distributor who will promptly contact you and send you an offer.

Associated features are clearly displayed on the same page.



Technical data (For applications outside these parameters, please consult us!)

1) The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and at the same time increases the life cycle of the components.

For selecting the filters, see data sheet 51501.

Line connections see Line connections table on page 17Hydraulic fluid Mineral oil HLP according to DIN 51524; part 2 e.g. with operating

temperature 50 °C ISO VG46 DIN ISO 3448 (other fluids on request!)

▶ Please observe our provisions according to data sheet 90220, 90221, 90223.

▶ Different oil types must not be mixed as this might result in degradation and deterioration of the lubricity.

▶ According to the operating conditions, the fluid must be renewed at certain intervals.

Pump type A10VS010 series 52 according to data sheet 92703A10VSO18-140 series 31 according to data sheet 92711

▶ Direction of rotation ClockwiseOperating pressure, absolute

▶ Input pmin-max bar 0.8 … 10 ▶ Output pnom bar 280 and 250 with A10VSO10 ▶ Peak pressure pmax bar 350 and 315 with A10VSO10 ▶ Leakage port pmax bar 2

Hydraulic fluid temperature range, observe viscosity range

ϑ °C –25 … +90

▶ Toptimal with HLP 46 (DIN 51524)

ϑ °C +45 … +55

▶ Tmaxin continuous operation

ϑ °C < +65

For start-up at low temperatures a heating can be provided. For cooling, you can either provide an oil/water or an oil/air cooler. See data sheet 50125 (ABUKG) and 50112 (KOL/KOLP).

Cleanliness classes according to ISO code Maximum admissible degree of contamination of the hydraulic fluid according to ISO 4406 (c) and according to the pump type used 1). At least cleanliness class 20/18/15 must be achieved.

Viscosity range ϑ mm2/s 16 … 36 optimal 10 … 1000 shortly (see data sheets 92703, 92711)

Electric motor ▶ Motor type Three-phase asynchronous motor ▶ Efficiency class IE3 according to IEC 60034-30 ▶ Number of pole pairs 4 ▶ Voltage according to IEC 38 U V 230 / 400 at 50 Hz (CA) to 3 kW, 400 / 690 at 50 Hz (CB) from 4 kW ▶ Speed n min–1 1450 at 50 Hz ▶ Protection class IP 55 ▶ Installation position horizontal

Surface treatment

By default, all steel components and components are at least provided with temporary corrosion protection (e.g. for transport).

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Circuit diagrams

Axial piston pump (basic design)

NG10 DFR 1

NG28 … 100 DFR1 NG140 DFR1

1 Axial piston pump A10VSO2 Electric motor3 Pump carrier4 Coupling

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Circuit diagrams

Axial piston pump with pressure/flow power controller (basic design)

28 … 100 DFLR

140 DFLR

1 Axial piston pump A10VSO2 Electric motor3 Pump carrier4 Coupling

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Performance characteristic

Flow qV in l/min

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ratin

g pr

essu

re p

in b

ar →

Axial piston pump with power controller at n = 1450 min‒1

(application example)

For the project planning, please use the performance characteristic from data sheet 92711.

Standard program incl. preferred types ABHPG-A10VSO 1)

1) Pump manifold possible without special design.2) MKZ = material mark A2 = preferred delivery range A3 = Standard delivery range dimensions see page 11-16

Frequency 50 Hz 1450 min‒1

50 Hz 1450 min‒1 Electric

motor size

ABHPG material no. (Motor B5)

Pump qV max in l/min

pmax in bar

Power in kW HOY MKZ 2) SIE MKZ 2)

A10VSO10DFR1 14

60 3.00 100L R901397364 A3 R901397377 A392 4.00 112M R901397365 A3 R901397378 A3139 5.50 132S R901397366 A3 R901397379 A3203 7.50 132M R901397367 A3 R901397380 A3

A10VSO18DFR1 25

41 3.00 100L R901397368 A3 R901397382 A358 4.00 112M R901397369 A2 R901397383 A398 5.50 132S R901397370 A3 R901397384 A3137 7.50 132M R901397371 A3 R901397385 A3

A10VSO28DFR1 3866 5.50 132S R901397372 A3 R901397386 A393 7.50 132M R901397374 A3 R901397387 A3

A10VSO45DFR1 62 48 7.50 132M R901397376 A3 R901397389 A3

A10VSO45DFLR 62 48 7.50 132M R901397375 A3 R901397388 A3



Standard program incl. preferred types ABAPG-A10VSO

1) MKZ = material mark A2 = preferred delivery program



motor size

ABAPG material no. (Motor B5)


pmax in bar


A10VSO10DFR1 14139 5.50 132S R901397616 A3 R901397666 A3203 7.50 132M R901397617 A3 R901397667 A3

A10VSO18DFR1 25

98 5.50 132S R901397618 A3 R901397668 A3137 7.50 132M R901397619 A2 R901397670 A3229 11.00 160M R901397621 A2 R901397671 A3280 15.00 160L R901397622 A3 R901397672 A3

A10VSO28DFR1 39

66 5.50 132S R901397623 A3 R901397673 A393 7.50 132M R901397624 A3 R901397674 A3

150 11.00 160M R901397625 A2 R901397675 A3212 15.00 160L R901397626 A2 R901397676 A3263 18.50 180M R901397627 A3 R901397677 A3280 22.00 180L R901397628 A3 R901397678 A3

A10VSO45DFR1 62

48 7.50 132M R901397629 A3 R901397679 A379 11.00 160M R901397630 A3 R901397680 A3

117 15.00 160L R901397631 A2 R901397682 A3147 18.50 180M R901397632 A3 R901397683 A3182 22.00 180L R901397633 A3 R901397684 A3262 30.00 200L R901397634 A3 R901397685 A3280 37.00 225S R901397635 A3 R901397686 A3

A10VSO71DFR1 98

48 11.00 160M R901397636 A3 R901397687 A372 15.00 160L R901397637 A3 R901397688 A391 18.50 180M R901397638 A3 R901397689 A3

109 22.00 180L R901397639 A2 R901397690 A3156 30.00 200L R901397640 A3 R901397691 A3197 37.00 225S R901397641 A3 R901397692 A3244 45.00 225M R901397642 A3 R901397693 A3280 55.00 250M R901397643 A3 R901397694 A3

A10VSO100DFR1 138

61 18.50 180M R901397644 A3 R901397695 A373 22.00 180L R901397645 A3 R901397696 A3

107 30.00 200L R901397646 A3 R901397697 A3136 37.00 225S R901397647 A3 R901397698 A3170 45.00 225M R901397648 A2 R901397699 A3208 55.00 250M R901397649 A3 R901397700 A3280 75.00 280S R901397650 A3 R901397701 A3280 90.00 280M R901397651 A3 R901397702 A3

A10VSO140DFR1 193

53 22.00 180L R901397652 A3 R901397703 A374 30.00 200L R901397653 A3 R901397704 A394 37.00 225S R901397654 A3 R901397705 A3

119 45.00 225M R901397655 A3 R901397707 A3146 55.00 250M R901397656 A3 R901397708 A3205 75.00 280S R901397657 A3 R901397709 A3246 90.00 280M R901397658 A3 R901397710 A3280 110.00 315S R901397659 A3 R901397711 A3

A10VSO45DFLR 62 48 7.50 132M R901397660 A3 R901397712 A3

A10VSO71DFLR 9848 11.00 160M R901397661 A3 R901397714 A372 15.00 160L R901397662 A3 R901397715 A391 18.50 180M R901397663 A3 R901397716 A3

A10VSO100DFLR 13861 18.50 180M R901397664 A3 R901397717 A373 22.00 180L R901397665 A3 R901397718 A3

A3 = Standard delivery range dimensions see page 11-16



Standard range ABAPG-A10VSO designed for pump manifold block 1)

1) Pump manifold block must be ordered separately.2) MKZ = material mark A2 = preferred delivery program A3 = Standard delivery range dimensions see page 11 ... 16



motorFrame size

ABAPG material no. (motor B35) for PSBD


pmax in bar


A10VSO18DFR1 25

98 5.50 132S R901397719 A3 R901397793 A3137 7.50 132M R901397720 A3 R901397794 A3229 11.00 160M R901397721 A3 R901397795 A3280 15.00 160L R901397722 A3 R901397796 A3

A10VSO28DFR1 39

66 5.50 132S R901397723 A3 R901397797 A393 7.50 132M R901397724 A3 R901397798 A3150 11.00 160M R901397725 A3 R901397799 A3212 15.00 160L R901397726 A3 R901397800 A3263 18.50 180M R901397727 A3 R901397801 A3280 22.00 180L R901397728 A3 R901397802 A3

A10VSO45DFR1 62

48 7.50 132M R901397729 A3 R901397803 A379 11.00 160M R901397730 A3 R901397804 A3117 15.00 160L R901397732 A3 R901397805 A3147 18.50 180M R901397733 A3 R901397806 A3182 22.00 180L R901397734 A3 R901397807 A3262 30.00 200L R901397735 A3 R901397808 A3280 37.00 225S R901397736 A3 R901397809 A3

A10VSO71DFR1 98

48 11.00 160M R901397737 A3 R901397810 A372 15.00 160L R901397760 A3 R901397811 A391 18.50 180M R901397762 A3 R901397813 A3109 22.00 180L R901397763 A3 R901397814 A3156 30.00 200L R901397764 A3 R901397815 A3197 37.00 225S R901397765 A3 R901397816 A3244 45.00 225M R901397766 A3 R901397817 A3280 55.00 250M R901397768 A3 R901397818 A3

A10VSO100DFR1 138

61 18.50 180M R901397769 A3 R901397819 A373 22.00 180L R901397770 A3 R901397821 A3107 30.00 200L R901397772 A3 R901397822 A3136 37.00 225S R901397773 A3 R901397823 A3170 45.00 225M R901397774 A3 R901397824 A3208 55.00 250M R901397775 A3 R901397825 A3280 75.00 280S R901397776 A3 R901397826 A3

A10VSO140DFR1 193

53 22.00 180L R901397778 A3 R901397827 A374 30.00 200L R901397779 A3 R901397828 A394 37.00 225S R901397780 A3 R901397829 A3119 45.00 225M R901397781 A3 R901397830 A3146 55.00 250M R901397782 A3 R901397831 A3205 75.00 280S R901397783 A3 R901397832 A3246 90.00 280M R901397785 A3 R901397834 A3280 110.00 315S R901397786 A3 R901397835 A3

A10VSO45DFLR 62 48 7.50 132M R901397787 A3 R901397837 A3

A10VSO71DFLR 9848 11.00 160M R901397788 A3 R901397838 A372 15.00 160L R901397789 A3 R901397839 A391 18.50 180M R901397790 A3 R901397840 A3

A10VSO100DFLR 13861 18.50 180M R901397791 A3 R901397842 A373 22.00 180L R901397792 A3 R901397843 A3

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Dimensions: Type ABHPG A10VSO 10 HOYER-MOTORS (dimensions in mm)

ABHPG with motor supplier HOYER-MOTORS

PumpE-motor Dimensions Weight

in kgkW / frame size B1 B2 B4 ØD H1 H2 L1 L2 L3 L4

A10VSO 10

3.0 / 100L 250 220 28.6 14.0 279 132 650 60 172 386 444.0 / 112M 250 220 28.6 14.0 300 132 674 60 172 410 525.5 / 132S 300 260 28.6 14.0 347 160 707 80 172 423 667.5 / 132M 300 260 28.6 14.0 347 160 745 80 172 481 74

ABHPG with motor supplier SIEMENS


in kgkW / frame size B1 B2 B4 ØD H1 H2 L1 L2 L3 L4

A10VSO 10

3.0 / 100L 250 220 28.6 14.0 298 132 674.5 60 172 410.5 444.0 / 112M 250 220 28.6 14.0 309 132 658 60 172 394 485.5 / 132S 300 260 28.6 14.0 362 160 761 80 172 495 807.5 / 132M 300 260 28.6 14.0 362 160 761 80 172 495 80

2D-drawing and 3D-model (STEP) available at http://www.boschrexroth.com/ics/abapg

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Dimensions: Type ABHPG A10VSO 18 … 45 HOYER-MOTORS, SIEMENS (dimensions in mm)

ABHPG with motor supplier HOYER-MOTORS


in kgkW / frame size B1 B2 ØD H1 H2 H3 L1 L2 L3 L4

A10VSO 18

3.0 / 100L 250 220 14.0 279 132 63 665 60 169 386 484.0 / 112M 250 220 14.0 300 132 63 689 60 169 410 565.5 / 132S 300 260 14.0 347 160 63 722 80 169 423 677.5 / 132M 300 260 14.0 347 160 63 760 80 169 461 75

A10VSO 285.5 / 132S 300 260 14.0 347 160 80 744 80 199 423 787.5 / 132M 300 260 14.0 347 160 80 782 80 199 461 86

A10VSO 45 7.5 / 132M 300 260 14.0 347 160 90 800 80 219 461 90

ABHPG with motor supplier SIEMENS


in kgkW / frame size B1 B2 ØD H1 H2 H3 L1 L2 L3 L4

A10VSO 18

3.0 / 100L 250 220 14.0 298 132 63 689.5 60 169 410.5 484.0 / 112M 250 220 14.0 309 132 63 673 60 169 394 525.5 / 132S 300 260 14.0 362 160 63 774 80 169 475 847.5 / 132M 300 260 14.0 362 160 63 774 80 169 475 84

A10VSO 285.5 / 132S 300 260 14.0 362 160 80 796 80 199 475 927.5 / 132M 300 260 14.0 362 160 80 796 80 199 475 92

A10VSO 45 7.5 / 132M 300 260 14.0 362 160 90 814 80 219 475 97


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Dimensions: Type ABAPG A10VSO 10 HOYER-MOTORS, SIEMENS (dimensions in mm)

ABAPG with motor supplier HOYER-MOTORS


in kgkW / frame size B1 B2 B3 B4 ØD H1 H2 L1 L2 L3 L4 L5

A10VSO 105.5 / 132S 300 216 50 28.6 13.5 423 235 724 480 116 96 79 827.5 / 132M 300 216 50 28.6 13.5 423 235 762 480 116 134 79 90

ABAPG with motor supplier SIEMENS


in kgkW / frame size B1 B2 B3 B4 ØD H1 H2 L1 L2 L3 L4 L5

A10VSO 105.5 / 132S 300 216 50 28.6 13.5 437 235 759 480 116 131 79 967.5 / 132M 300 216 50 28.6 13.5 437 235 759 480 116 131 79 96


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Dimensions: Type ABAPG A10VSO 18 … 140 HOYER-MOTORS to 55 kW (dimensions in mm)


PumpE-motor Dimensions

Weight in kgkW / frame

size B1 B2 B3 ØD H1 H2 H3 L1 L2 L3 L4 L5

A10VSO 18

5.5 / 132S 300 216 50 13.5 422 235 63 722 480 113 79 79 837.5 / 132M 300 216 50 13.5 422 235 63 760 480 113 117 79 9111.0 / 160M 350 254 50 13.5 539 263 63 883 580 151 102 79 18515.0 / 160L 350 254 50 13.5 539 263 63 927 580 151 146 79 195

A10VSO 28

5.5 / 132S 300 216 50 13.5 422 235 80 744 480 143 79 79 947.5 / 132M 300 216 50 13.5 422 235 80 782 480 143 117 79 102

11.0 / 160M 350 254 50 13.5 539 263 80 894 580 170 102 79 19615.0 / 160L 350 254 50 13.5 539 263 80 938 580 170 146 79 20518.5 / 180M 269 279 65 17.5 605 313 80 985.5 620 184 139.5 87 25122.0 / 180L 369 279 65 17.5 605 313 80 1023.5 620 184 177.5 87 266

A10VSO 45

7.5 / 132M 300 216 50 13.5 422 235 90 800 480 163 117 79 10711.0 / 160M 350 254 50 13.5 539 263 90 912 580 190 102 79 20015.0 / 160L 350 254 50 13.5 539 263 90 956 580 190 146 79 21018.5 / 180M 369 279 65 17.5 605 313 90 1003.5 620 204 139.5 87 25822.0 / 180L 369 279 65 17.5 605 313 90 1041.5 620 204 177.5 87 27330.0 / 200L 418 318 65 17.5 651 338 90 1087 700 171 176 87 36237.0 / 225S 456 356 80 17.5 721 385 90 1140.5 800 127 173.5 100 431

A10VSO 71

11.0 / 160M 350 254 50 13.5 539 263 104 961 580 239 102 79 22115.0 / 160L 350 254 65 13.5 539 293 104 1005 580 239 146 87 23118.5 / 180M 369 279 65 17.5 605 313 104 1036.5 620 237 139.5 87 27522.0 / 180L 369 279 65 17.5 605 313 104 1074.5 620 237 177.5 87 29030.0 / 200L 418 318 80 17.5 651 360 104 1120 700 204 176 100 38437.0 / 225S 456 356 80 17.5 721 385 104 1173.5 800 160 173.5 100 43645.0 / 225M 456 356 80 17.5 721 385 104 1198.5 800 160 198.5 100 46655.0 / 250M 550 406 80 17.5 794 420 104 1274 850 192 192 100 585

A10VSO100

18.5 / 180M 369 279 65 17.5 605 313 100 1108.5 620 295 139.5 87 29522.0 / 180L 369 279 65 17.5 605 313 100 1146.5 620 295 177.5 87 31030.0 / 200L 418 318 80 17.5 651 360 100 1216 700 286 176 100 40437.0 / 225S 456 356 80 17.5 721 385 100 1245.5 800 218 173.5 100 45645.0 / 225M 456 356 80 17.5 721 385 100 1270.5 800 218 198.5 100 48655.0 / 250M 550 406 80 17.5 794 420 100 1346 850 250 192 100 605

A10VSO140

22.0 / 180L 369 279 65 17.5 605 313 110 1178.5 620 319 177.5 87 31130.0 / 200L 418 318 80 17.5 651 360 110 1224 700 286 176 100 40337.0 / 225S 456 356 80 17.5 721 385 110 1281.5 800 246 173.5 100 45445.0 / 225M 456 356 80 17.5 721 385 110 1306.5 800 246 198.5 100 48455.0 / 250M 550 406 80 17.5 794 420 110 1371 850 267 192 100 597


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Dimensions: Type ABAPG A10VSO 18 … 140 SIEMENS to 55 kW (dimensions in mm)


PumpE-motor Dimensions

Weight in kgkW / frame

size B1 B2 B3 ØD H1 H2 H3 L1 L2 L3 L4 L5

A10VSO 18

5.5 / 132S 300 216 50 13.5 437 235 63 774 480 113 131 79 977.5 / 132M 300 216 50 13.5 437 235 63 774 480 113 131 79 9711.0 / 160M 350 254 50 13.5 500 263 63 877 580 151 106 79 12715.0 / 160L 350 254 50 13.5 500 263 63 937 580 151 156 79 144

A10VSO 28

5.5 / 132S 300 216 50 13.5 437 235 80 796 480 143 131 79 1087.5 / 132M 300 216 50 13.5 437 235 80 796 480 143 131 79 10811.0 / 160M 350 254 50 13.5 500 263 80 888 580 170 106 79 13815.0 / 160L 350 254 50 13.5 500 263 80 948 580 170 156 79 15418.5 / 180M 269 279 65 17.5 575 313 80 968 620 184 122 87 22622.0 / 180L 369 279 65 17.5 575 313 80 998 620 184 152 87 231

A10VSO 45

7.5 / 132M 300 216 50 13.5 437 235 90 814 480 163 131 79 11311.0 / 160M 350 254 50 13.5 500 263 90 906 580 190 106 79 14215.0 / 160L 350 254 50 13.5 500 263 90 966 580 190 156 79 15918.5 / 180M 369 279 65 17.5 575 313 90 986 620 204 122 87 23322.0 / 180L 369 279 65 17.5 575 313 90 1016 620 204 152 87 23830.0 / 200L 418 318 65 17.5 638 338 90 1070.5 700 171 159.5 87 32737.0 / 225S 456 356 80 17.5 713 385 90 1081 800 127 114 100 401

A10VSO 71

11.0 / 160M 350 254 50 13.5 500 263 104 955 580 239 106 79 16315.0 / 160L 350 254 65 13.5 530 293 104 1015 580 239 156 87 18018.5 / 180M 369 279 65 17.5 575 313 104 1019 620 237 122 87 25022.0 / 180L 369 279 65 17.5 575 313 104 1049 620 237 152 87 25530.0 / 200L 418 318 80 17.5 660 360 104 1103.5 700 204 159.5 100 34937.0 / 225S 456 356 80 17.5 713 385 104 1114 800 160 114 100 40645.0 / 225M 456 356 80 17.5 713 385 104 1199 800 160 199 100 44155.0 / 250M 550 406 80 17.5 812 420 104 1252 850 192 170 100 584

A10VSO100

18.5 / 180M 369 279 65 17.5 575 313 100 1091 620 295 122 87 27022.0 / 180L 369 279 65 17.5 575 313 100 1121 620 295 152 87 27530.0 / 200L 418 318 80 17.5 660 360 100 1199.5 700 286 159.5 100 36937.0 / 225S 456 356 80 17.5 713 385 100 1186 800 218 114 100 42645.0 / 225M 456 356 80 17.5 713 385 100 1271 800 218 199 100 46155.0 / 250M 550 406 80 17.5 812 420 100 1324 850 250 170 100 604

A10VSO140

22.0 / 180L 369 279 65 17.5 575 313 110 1153 620 319 152 87 27630.0 / 200L 418 318 80 17.5 660 360 110 1207.5 700 286 159.5 100 36837.0 / 225S 456 356 80 17.5 713 385 110 1222 800 246 114 100 42445.0 / 225M 456 356 80 17.5 713 385 110 1307 800 246 199 100 45955.0 / 250M 550 406 80 17.5 812 420 110 1349 850 267 170 100 596


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Dimensions: Type ABAPG A10VSO 100 … 140 HOYER-MOTORS, SIEMENS (dimensions in mm)



in kgkW / frame size B1 B2 B3 ØD H1 H2 H3 L1 L2 L3 L4 L5A10VSO100 75.0 / 280S 727 667 205 23.0 798 395 100 1433 900 300 186 133 760

A10VSO14075.0 / 280S 727 667 205 23.0 798 395 110 1451 900 310 186 133 73690.0 / 280M 727 667 205 23.0 798 395 110 1502 900 310 235 135 836110.0 / 315S 828 768 250 23.0 1009 462 110 1700 1,100 216 332 170 1214



in kgkW / frame size B1 B2 B3 ØD H1 H2 H3 L1 L2 L3 L4 L5A10VSO100 75.0 / 280S 727 667 205 23.0 827 395 100 1415 900 300 160 141 792

A10VSO14075.0 / 280S 727 667 205 23.0 827 395 110 1433 900 310 160 141 76890.0 / 280M 727 667 205 23.0 827 395 110 1543 900 310 270 141 868110.0 / 315S 828 768 250 23.0 962 462 110 1559 1,100 216 201 160 1016


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Pump typeLine connections

Pressure connection P(B)

Suction port S

Leakage oil connection L / L1

Pilot oil port X

A10VSO 10 DIN 3852 – M27x2 DIN 3852 – M27x2 DIN 3852 – M16x1.5 DIN 3852 – M14x1.5A10VSO 18 DIN/ISO 6162-1 3/4" DIN/ISO 6162-1 1" DIN 3852 – M16x1.5 DIN 3852 – M14x1.5A10VSO 28 DIN/ISO 6162-1 3/4" DIN/ISO 6162-1 1 1/4" DIN 3852 – M18x1.5 DIN 3852 – M14x1.5A10VSO 45 DIN/ISO 6162-1 1" DIN/ISO 6162-1 1 1/2" DIN 3852 – M22x1.5 DIN 3852 – M14x1.5A10VSO 71 DIN/ISO 6162-1 1" DIN/ISO 6162-1 2" DIN 3852 – M22x1.5 DIN 3852 – M14x1.5A10VSO100 DIN/ISO 6162-2 1 1/4" DIN/ISO 6162-1 2 1/2" DIN 3852 – M27x2 DIN 3852 – M14x1.5A10VSO140 DIN/ISO 6162-2 1 1/4" DIN/ISO 6162-1 2 1/2" DIN 3852 – M27x2 DIN 3852 – M14x1.5

Pressure line connections

Standard pressure SAE flange figure with metric mounting screws High pressure SAE flange figure with metric mounting screws

Optional accessories at the pressure connection

1 Hose line AB 02314, AB 023162 Shock and vibration absorber data sheet 292533 Fitting AB 020124 In-line filter data sheet 51421; 514225 Check valve AB 021126 SAE flange AB 022147 SAE flange high pressure AB 022138 Shock and vibration absorber data sheet 501429 Pump shut-off block data sheet 25891

10 Pump control block with attachment filter AB 05101-002

Items 1 to 10 as optional accessories upon request

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Optional accessories at the suction port and leakage oil connection

1 Compensator DIN AB 022312 Shut-off valve DIN AB 021293 Flange bend SAE–DIN AB 022294 DIN flange AB 022045 Suction pipe AB 023036 Elastic pipe fitting AB 01203

Tank top

Tank bottom

Leakage oil connection

recommended: 2-3x suction pipe-Ø

7 Suction tube SAE–DIN AB 023158 Suction tube SAE–SAE AB 023159 Shut-off valve SAE (on request)

10 SAE flange AB 0221511 Drain line

Items 1 to 11 as optional accessories upon request



Instructions for transport, installation, commissioning, operation and maintenance

2. Transportation and storage Transport

WARNING!

Risk of injury and property damage due to improper handling of the product If the module is not properly installed, used and main-tained, personal injury and damage can occur to the module or system.

▶ Installation, adjustment, maintenance and repair of the module may only be performed by authorized, trained and qualified personnel.

1. General safety instructions

Please note: ▶ The module may only be used in accordance with the

data described in the product documentation! ▶ Unauthorized modifications or changes which affect the

safety and proper function are not permitted!

▶ Existing protective devices must not be removed. ▶ The general safety and accident prevention regulations

must be observed!

WARNING!

Risks of injury caused by tumbling, falling or uncon-trolled movement of the module!The module can lose its stability in cases of improper transport and thereby tip over, fall or move in an uncon-trolled manner.

▶ Be aware of the module weight. ▶ Place the product on a suitable foundation/ ground. ▶ Before removing the existing auxiliary structure make

additional suitable measures (e.g. by fasteners or with the help of cranes) for the adequate stability of the module.

▶ Only the intended attachment points should be used for fastening or lifting the module (see Fig.).

▶ Modules are never to be are attached or raised on the established components (pipes, hoses, control blocks, accumulator, etc.).

▶ Observe the maximum load-bearing capacity of the attachment devices and floor conveyors.

▶ Ensure that no unauthorized persons are within the danger zone.

▶ The module must not be raised on the fan cover of the motor.

▶ The eye bolts of the motor must not be used for lifting the module. They are only intended for lifting the motor without additional attachments.

▶ Auxiliary eyelets e.g. on fan covers and cooler attach-ments, are also suitable for lifting the corresponding items must not be used for the transport of the module.



StorageIn general it is recommended that the modules are stored as follows until actual installation date:

▶ in the original packaging ▶ dry and dust-free


▶ at room temperature ▶ free of vibrations and oscillations ▶ protected from light and direct sunlight

WARNING!

Risk of death by electric shock! Working in the areas of live parts is extremely dangerous.Work at the electric system may only be performed by a specialized electrician. Electricians tools (VDE tools) are strictly required.

▶ Using a suitable measuring device, check before the beginning of the work whether parts of the system are still under residual voltage (e.g. with capacitors). Wait until they have discharged.

▶ Electrical wiring work must be performed by trained specialist personnel in accordance with local regulations!

▶ Before starting work, make sure that all electrical connections are switched off and cannot be switched back on again. This also applies to auxiliary circuits such as space heaters.

▶ The connections must be made such that a continuous and safe electrical connection is ensured. This applies equally to power and ground connections.

3. Assembly and installation

▶ Position the module as indicated in the dimensions. ▶ Attach the product to the designated locations as speci-

fied in the dimensions . ▶ Always depressurize and deenergize the relevant plant

part before assembling the module.

▶ Ground the module before connecting and establish equipotential bonding using an equalization strip.

▶ Always ensure absolute cleanliness.

▶ Wiring diagrams for the power and accessory connec-tions (e.g. PTC thermistors, heating) are located in the terminal box.

▶ Make sure that the terminal box is clean and dry. ▶ Unused cable entry glands must be closed off. ▶ Check the terminal box seal before refitting.



Notice: The module will be damaged by polluted oil!Polluted oil could result in wear and malfunctions.In particular, foreign matter in the suction line such as weld-ing globules and metallic swarf can damage the module.

▶ During commissioning, absolute cleanliness must be ensured.

▶ When connecting the measuring terminals ensure that no contaminants infiltrate the module.

▶ In order to guarantee functional safety, at least cleanli-ness class 20/18/15 in accordance with ISO 4406 is necessary. Brand-name hydraulic oils are recommended.

CAUTION!

Commissioning an incorrectly installed product!Risk of injury and damage to property!

▶ Make sure that all electrical and hydraulic connections

are either connected or closed. ▶ Only take a fully installed product with original acces-

sories from Bosch Rexroth into operation.

4. Commissioning

▶ Before initial operation the pump must be vented and primed in order to protect internal components from damage.

▶ When commissioning or re-commissioning machinery or a system, you should ensure that the tank, as well the suction line and the pressure line of the module are

filled with oil according to the manufacturer's instruc-tions and remain filled during operation.

▶ Check the direction of rotation of the motor. ▶ Ensure that the suction pressure does not fall below the

specified minimum.


5. Operation

The product is a module which does not require any set-tings or modifications during operation. As a result, this chapter of the instructions does not contain any informa-tion on adjustment options. Only use the product within

the performance range provided in the technical data. The machine manufacturer is responsible for the correct project planning of the module and its control.

6. Maintenance

Maintenance ▶ Only genuine spare parts from Bosch Rexroth are

permitted.

Cleaning and care ▶ Always ensure absolute cleanliness when working at

the product. ▶ Do not use high-pressure washers for cleaning. ▶ Tightly seal openings such as inspection holes with

suitable protective devices and verify that all gaskets

and seals on electrical connections are secure so that no detergent can penetrate into the product.

▶ Never use solvents or aggressive cleaning agents. ▶ Cleaning intervals depend on the degree of contamina-

tion occurring locally.



Bosch Rexroth AG HydraulicsZum Eisengießer 197816 Lohr am Main, Germany Phone +49 (0) 93 52 / 18-0 [email protected] www.boschrexroth.de

© This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-duced or given to third parties without our consent.The data specified only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

▶ Axial piston-variable displacement pump A4VSO, A10VO, A10VSO, … Operating instructions 92703-01-B ▶ Axial piston-variable displacement pump A10VO Data sheet 92703 ▶ Axial piston-variable displacement pump A10VSO Data sheet 92711

▶ Control device DR, DRE, … Data sheet 92060 ▶ Pump control block PSBD 02 Data sheet 62300

▶ Pump safety block type DBA, DBAW Data sheet 25880

▶ Motor-pump groups -IE2- A10VSO series 31/52 Data sheet 51170

▶ Motor-pump groups -IE2- PV7 Data sheet 51171


▶ Motor-pump groups -IE2- A10VSO series 32 Data sheet 51174

▶ Motor-pump groups -IE2- PGZ Data sheet 51175


▶ Motor-pump groups -IE3- PV7 Data sheet 51181


▶ Motor-pump groups -IE3- A10VSO series 32 Data sheet 51184

▶ General Operating Instructions for Hydraulic Power Units and Assemblies Operating instructions 07009-B

The documents are available in the Internet under www.boschrexroth.comin the area of Training/Media/Media Directory or from your local distributor.

Necessary and amending documentation





Notes


ABAPG; ABHPG | Motor-pump groups



Notes

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