rastgar air compressors - turnkey solutions & customised … · 2020-01-31 · and services...

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OIL & GAS SOLUTIONS

Turnkey Solutions & Customised Machines

for EPC Contracts

Gardner Denver is a leading global provider of compression, vacuum and associated aftermarket equipment with more than 150 years of experience. Gardner Denver has manufacturing facilities in more than 30 countries worldwide, with the headquarters based in the USA.

Gardner Denver. Overview

OneAir. A single source industrial airCollaborating with a single source supplier can help reduce costs, streamline administrative processes and improve operational efficiencies. With a world-renowned brand portfolio, the Industrial Group is able to help you with all your industrial air needs – delivering quality and efficient compressed air, vacuum, high-pressure and low-pressure solutions.

GARDNER DENVER | OIL & GAS SOLUTIONS

Gardner Denver designs, manufactures, markets and services rotary screw, liquid ring, reciprocating and sliding vane compressors in addition to multistage, positive displacement and centrifugal compressors, plus blowers and vacuum pumps. The OEM and end-user market sectors served are primarily Oil & Gas, Power Generation, Chemical & Petrochemical, Mining and other industrials industries such as Enviromental, Industrial Manufacturing and others. Gardner Denver delivers the broadest range of compressors and

vacuum products, in a wide array of technologies, to end-user and OEM customers worldwide.

In order to service the Engineering, Procurement and Construction (EPC) market, Gardner Denver has established specialised centres to ensure we are able to deliver our solutions worldwide. Our commitment focuses on delivering successful outcomes, a wide range of compressed air and vacuum machines, industrial engineered solutions and customised projects.

• Lower Costs

• Optimised Maintenance

• Intuitive Partnership

• Choice

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Industrials Segment

Energy Segment

The Gardner Denver Industrials Segment delivers the broadest range of compressors and vacuum products, in a wide array of technologies, to end-user and OEM customers worldwide in the industries it serves. The Segment provides reliable and energy-efficient equipment that is put to work in a multitude of manufacturing and process applications. Products ranging from versatile low- to high-pressure compressors, to customised blowers and vacuum pumps serve industries including general manufacturing, automotive, and wastewater treatment, as well as food & beverage, plastics, and power generation.

The Gardner Denver Energy Segment delivers a broad range of compressors, blowers, loading arms, and vacuum pumps in many end-markets. All the brands provide reliable and efficient equipment that can stand up to the most demanding industrial process applications. Energy Segment’s products and systems serve industries including chemical, oil and gas, pulp and paper, electric power, mining, water and wastewater, and other general industrial applications. The global offering also includes a comprehensive suite of aftermarket products and service to complete the product line.

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Thanks to an unmatched portfolio of technologies and equipment, Gardner Denver can provide complete solutions combining:

Complete Solutions

EPC focus. What we deliver:Based on the extensive experience we have built-up with EPC companies, we have the capacity to carry out complex projects for our customers with special conditions:

• Oil-lubricated rotary screw compressor packages

• Oil-free compressor packages

• High pressure compressor packages

• Dryer packages

• Positive displacement blower (Pressure / vacuum)

• N2 generator packages

• Compressed air system packages

• Control and instrumentation

• Interconnecting piping design and fabrication

• Complete packages or “skids”

• Closed loop cooling water system

• Liquid Ring Vacuum Systems

• Liquid Ring Compressor Systems

• Dry Vacuum Systems

• Steam Ejector Systems

• Hybrid Systems that combine technologies to optimise performance and efficiency

• Loading arms

At Gardner Denver, we know that every customer has unique requirements. Every machine can therefore reflect the particular needs of each customer, ensuring that we deliver equipment and solutions that fit the brief perfectly.

Customising your machinery


• Turnkey Solutions for EPC Contracts

• A detailed technical offer

• Complete project management

• Customised machines

• Customised installations

• PLC based control

• Closed loop cooling water system

• Documentation

• 3D modelling. Simulation & analysis

• Customer training

• Quality control plan

Special Design• Adaptation to the process and gas composition

• Special separators for wet gases

• Welding specifications

• Stainless steel components and piping

• Special paint

Electrical Equipment• Control and safety instrumentation

• Redundant PLC

• Soft starter

• Different voltages

• Nema /IP65

Drive• Reduction gear

• Direct drive on request

• Electrical motor - diesel engine

Environment• Explosion-proof versions are available: ATEX, IECEx

• Air conditioned/pressurised cubicles

• Marine protection/high temperatures found in deserts

Different customised options• Vibration control/monitoring

• Instrumentation

• Rod drop control

• Cylinder liners

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Customised PackagingGardner Denver can custom design and manufacture your equipment package, which can include: structural bedplate, machinery mounting pads, piping, tubing, electrical wiring, instrumentation, and controls. The different installation types are custom designed in accordance with customer specifications and applicable ISO/API standards and to major international codes and standards.

Shelter• Equipment installed in a shelter except for receivers. Interconnecting

piping between equipment and receivers is disassembled for transport

• Easy transportation of the whole station

• Connection points with customer: compressed air outlet, cooling water drains and electrical supply

• Ambient conditions inside the shelter controlled

• Compact design

• Evacuation ducts for cooling air outlet

Skid• Equipment installed in a common skid.

• Easy transportation

• Connection points with customer at skid edge: inlet/outlet, make-up water drains and electrical supply

• Compact design

• Bigger skid equipment is installed on different skids. Interconnecting piping between equipment and receivers is disassembled for transport

Supply of system components• Whole installation mounted in our facilities. We have the capability to

run the package fully assembled.

• Before transportation, all interconnecting piping and wiring is disassembled

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The perfect technology for every challengeWith more than a century of applications experience and a range that covers every major technology, we can advise on, design, and supply the right machine for the Oil & Gas industry.


Oil-free

Oil- injected Reciprocating Centrifugal High

PressureLiquid Ring

Vacuum Systems Blowers Air

TreatmentNitrogen

Generation

Upstream

Surge vessels •Air / natural gas / methane / nitrogen / hydrogen / vent compression • • • • • • • •Air Instrumentation • • • •Startup Air Compressor Package for LNG Plant • • • •Bulk & Service Air for Offshore Drilling Plat-form • • • • •Emergency Air for Top-side Offshore Platform • • • •Ventilation & Breathing Air • • • •Starting Air • • • • •Drying control room of off drilling platform • • •Bulk Air • • • •MEG (Glycol) Recovery • • •Flare Gas Recovery • •Vapor Recovery • •Floating Production, Storage and Offloading (FPSO) vessels • • • • • •Wellhead Stimulation / Recovery • •Deaeration • •Vent Gas Compression •

Midstream

Fuel Gas Train Treatment • • • •Starting Air • • • •Instrument Air • • • •Aeration Air • • •Flare Gas Recovery • • •Vacuum Distillation •Oil Field Gas Boosting • •Crude Stabilisation • •Vapor recovery •

Downstream

Combustion air for refinery torch • • • • •Air / natural gas / methane / nitrogen / hydrogen compression • • • •Instrument Air • • • • •Aeration Air • • •Fuel Gas Train Treatment • •Starting Air • • •LACT (Lease Automatic Custody Transfer skids) • •Gas Compression & Boosting • • • • • •Inerting (gas) • • •Wellhead Gas Gathering Units • • •Flare Gas Recovery • • • • •TEG (Glycol) recovery • • • •Vapor recovery, Process Gas Handling • • • •Air, Gas & Nitrogen sampling / boosting / circulation • • •Vacuum Distillation / Crude Tower Vacuum Systems • •Amine Treating • •Coker • •Fluid catalytic Cracking (FCC) • •Naphtha / Solvent Recovery •Solvent Dewaxing

Vapor recovery - Loading/Unloading • •

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Oil-free

Oil- injected Reciprocating Centrifugal High

PressureLiquid Ring

Vacuum Systems Blowers Air

TreatmentNitrogen

Generation

Upstream

Surge vessels •Air / natural gas / methane / nitrogen / hydrogen / vent compression • • • • • • • •Air Instrumentation • • • •Startup Air Compressor Package for LNG Plant • • • •Bulk & Service Air for Offshore Drilling Plat-form • • • • •Emergency Air for Top-side Offshore Platform • • • •Ventilation & Breathing Air • • • •Starting Air • • • • •Drying control room of off drilling platform • • •Bulk Air • • • •MEG (Glycol) Recovery • • •Flare Gas Recovery • •Vapor Recovery • •Floating Production, Storage and Offloading (FPSO) vessels • • • • • •Wellhead Stimulation / Recovery • •Deaeration • •Vent Gas Compression •

Midstream

Fuel Gas Train Treatment • • • •Starting Air • • • •Instrument Air • • • •Aeration Air • • •Flare Gas Recovery • • •Vacuum Distillation •Oil Field Gas Boosting • •Crude Stabilisation • •Vapor recovery •

Downstream

Combustion air for refinery torch • • • • •Air / natural gas / methane / nitrogen / hydrogen compression • • • •Instrument Air • • • • •Aeration Air • • •Fuel Gas Train Treatment • •Starting Air • • •LACT (Lease Automatic Custody Transfer skids) • •Gas Compression & Boosting • • • • • •Inerting (gas) • • •Wellhead Gas Gathering Units • • •Flare Gas Recovery • • • • •TEG (Glycol) recovery • • • •Vapor recovery, Process Gas Handling • • • •Air, Gas & Nitrogen sampling / boosting / circulation • • •Vacuum Distillation / Crude Tower Vacuum Systems • •Amine Treating • •Coker • •Fluid catalytic Cracking (FCC) • •Naphtha / Solvent Recovery •Solvent Dewaxing

Vapor recovery - Loading/Unloading • •

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Project management team of expert engineers control the whole process throughout: from the design, through assembly, to commissioning and start-up, including technical & quality management. Advanced engineering (AutoCAD, 3D modelling) and management tools (Microsoft Project) are used. The sales team, together with the Project Management Manager, work closely with both the technical staff from the client side and the engineering companies, with the following targets:

• Analysis and study of the customer’s requirements

• Configuration of the complete installation

• Definition of electric and I&C diagrams

Project Management

Customised ConfigurationAfter this detailed engineering step, the main documents (machinery assembly, P&ID, electrical diagrams, instrumentation lists, etc.) are ready to be reviewed if necessary, by the client or engineering contractor, and then progressed into production. Quality and effective operation is guaranteed by testing not only the individual components, but also the whole equipment solution. All machinery parameters are tested under real conditions based on customer’s requirements.

In order to be able to test the whole machinery set before being supplied, Gardner Denver’s Engineering Department integrates all auxiliary systems on the installation type, as per customer requirements.


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Quality Management

• Basic and detailed design engineering

• Compressor modification to customer requirement

• Project integration

• Quality, environmental and safety management

• Feasibility studies, market studies and technical, economic and financial consultancy

• Compressor, blower, vacuum pump design and modification to project specification

• Construction, assembly, pre-commissioning, commissioning and start-up

• Marking and packaging of the whole supply

• Shipping


• Design and manufacturing according to customer specifications

• Documentation to customer requirements (mechanical, electrical, I&C, quality, logistics, etc.)

• Quality documentation to client requirements and country of destination

• Preparation of as built drawings: P&ID, general arrangement, sectional drawings and 3D modelling

• Complete assembly of the package, including piping and control of the installation (PLC)

• Preparation of installation, operation and maintenance manuals

• Protection against severe ambient conditions

• Purchasing, inspection, expedition and logistics management

• Inspection tests (mechanical, hydrostatic, packing…) and final tests

DESIGN Project Management

Commisioning & Start-Up

• Machines testing

• Delivery & start-up


• Detailed Engineering

• Documentation

• Manufacturing & assembly

• Analysis of specification

• Product configuration

• Project integration

Design

Commissioning and start-up

Project Management

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Screw Compressor Package

CompAir lubricated rotary screw compressors incorporate the very latest technological advances and guarantee a continuous supply of high quality compressed air. The screw compression element is the heart of the compressor and therefore CompAir keeps the design and manufacture in-house, using the latest CNC rotor grinding machinery, coupled with online laser technology.

Depending on the application, a specific technology in an even more specific performance range might be much better suited than another. We offer a wide range of oil-free compressor technologies, each one built to give you the peace of mind that comes with high-quality air supply. You can rely on our expertise to to select the right solution for your exact needs.

• Premium efficiency two stage airend design• Fully packaged and silenced enclosure reduces noise and

simplifies installation • Comprehensive control ensures safe and reliable operation

and includes remote communication capability

For more info visit www.gardnerdenver.com

• Premium airend providing high reliability• Low installation costs thanks to the compact design• High quality air• Safe and economical operation• Excellent accessibility contributing to the low maintenance costs

Oil-free Compressor Package

Reciprocating Compressors

Our reciprocating compressor packages are known for their excellent energy efficiency, and we have consolidated and at the same time, consistently developed this proven technology to maintain its cutting edge. High-quality, robust construction along with excellent efficiency means that payback times are short.

High pressure air compressors supply the world’s major industries. Our products utilise the leading high pressure compressor technology to provide solutions to a wide range of global industries. Our status as a premium, high pressure compressor manufacturer is based on over 250 years of combined design and manufacturing expertise and experience.

High Pressure Compressor Package

• Robust and durable technology• High reliability• Easy to maintain• High quality oil-free air• Comprehensive electronic control• Open or with noise-reduced housing

• Market Leading Efficiency• Maximum Uptime• Wide Range of Options• Proven reliability• Outstanding accessibility

• Flow rate: up to 3,000 m3/hr (FAD)• Operating Pressure: up to 10.5 barg• Power: up to 250 kW

• Flow rate: up to 3,000 m3/hr (FAD)• Operating Pressure: up to 13 barg• Power: up to 315 kw

• Flow rate: 4.9 to 4094 m3/hr• Operating Pressure: 2 to 414 barg

• Flow rate: 4.9 to 5028 m3/hr• Operating Pressure: 2.5 to 414 barg• Power: up to 325 KW


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Nitrogen Compressor Package

Gardner Denver’s comprehensive range of nitrogen generation systems can be installed within a compressor house or production area with standard piping. The nitrogen generation plant can also utilise a Pressure Swing Adsorption (PSA) system. In addition, Gardner Denver deliver high quality nitrogen generation packages and bespoke solutions for the recovery of high purity nitrogen from air.

An efficient and smart air solution is more than a line of high-quality compressors. It is a combination of air generation, filtering, drying, condensation and purification expertise and products. Gardner Denver’s complete compressed air systems provide not only compression packages, but a full range of air treatment systems.

Air Treatment

Customised Liquid Ring Technologies

Robuschi is constantly researching and developing new equipment and technical features for customised packages that will match your specific requirements. We deliver liquid ring vacuum pumps as well as liquid ring compressors. These customised machines can been supplied including piping, valves, tank separators, seal water cooler, controllers, ejectors and other required equipment.

Our blower packages are customised and adapted with different kinds of features and accessories to meet your individual needs. Minimise the operational costs with easy maintenance and maximise efficiency with the many available options. In support of the group, we can add separator cyclones and filters, powder and solid impurities and other required accessories, years of combined design and manufacturing expertise and experience.

Customised Blower Package

• They are designed for the most extreme conditions• Extended the life of all package components• Customised according to technical requirement• Optimal performance• Maximum uptime

with consistent quality and reliability in every application

• Reduced downtime due to an on-demand supply• Cost savings following payback of up to 90%• High purity nitrogen at consistent flow and pressure• Compact space saving design. Flexible modular design• Low cost of ownership

• Air treatment equipment is designed for optimum performance and life with a sensitive watch on energy consumption

• Each Gardner Denver product has been designed to offer reduced energy usage or to include energy saving features

• Reduced water consumption• Low noise and vibrations• Minimum maintenance• Capable of sucking gas and vapors without contamination

from lubricants and with nearly isothermal gas compression

• Duty point: 6417 @ 900 mbar (g)• Usage: pressure• Power: 250Kw

• Purity: 95 ~ 99.99 %• Feature: Nitrogen system consists of air compressor,

dryer, receiver, Nitrogen tank, nitrogen booster compressor, nitrogen cylinder rack

• Package capacity: 51 kg/h of saturated air• Operating Pressure: 40 mbar• Power: 55 kW (3 motors)

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Engineered & Package SolutionsWe’ll never forget our roots. As the original Nash Engineering Company, and today operating as Gardner Denver Nash, we know customised engineered solutions. We utilise our extensive knowledge of liquid ring technology packages and bespoke solutions for the recovery of high purity nitrogen from air.

Liquid Ring Systems

GARO Engineered Packages are built around our branded OEM Liquid Ring compressors and they are the perfect solutions for the most demanding Oil & Gas applications from Flare Gas and Vapor Recovery to Vent Gas Compression and Well Head Gas Recovery. Garo engineered packages based on LRC are completed with separators, seal water cooler, controllers, ejectors and other required equipment.

• Highest Reliability - design life of + 40 years• Reduced Maintenance - no external lubricant required• Technology leader in Oil & Gas applications• Experienced engineering & design• Full compliance to API 681, NACE, International

standards and customer specifications

Quality Sustainable SolutionsGaro is committed to providing sustainable solutions that help refineries and production plants to comply with environmental regulations while respecting industry specifications. Our products and systems reduce resource consumption & emissions, while operating reliably with minimal maintenance requirements. Together we build more sustainable and profitable Oil & Gas production plants and refineries.

Flare Gas Recovery has never been so easy with GARO WAIS, our Patent Solution to scrub and condense hydrocarbons in one process. With this solution, Garo guarantees 100% clean up from H2S, without using additional washing amine treatings. Reliably with minimal maintenance requirements.

Crude Tower Vacuum DistillationNASH ENER-JET Hybrid Vacuum SystemsNASH ENER-JET ejectors & NASH liquid ring pumps combine into a powerful, efficient hybrid vacuum system that offers a 2-year payback through energy savings.• More efficient than all ejector systems• Reduced greenhouse gas emissions name you can trust for

efficient and reliable systems

Naphtha/Solvent RecoveryNASH Vectra Liquid Ring Vacuum Pumps & SystemsNASH vacuum pumps can use naphtha and other chemicals as a seal liquid, allowing you to seal the pump with the same liquid that is being condensed.• Reclaims solvents without contamination• Recovered solvent can be reused in the process or sold

Vacuum Filtration for Solvent DewaxingNASH 2BE Series Liquid Ring Vacuum PumpsNASH pumps are used extensively as the vacuum source on rotary drum and disc filters used for solvent dewaxing.• Removes water efficiently• Handles carryover reliably

Vapor RecoveryNASH Liquid Ring Compressors & Vacuum PumpsNon-sparking and cool running NASH liquid ring pumps recover hydrocarbon vapors vented from storage tanks, and the condensate can be used as a seal liquid.• Avoids contamination of recovered product• Eliminates waste• Reduce pump size by condensing gas vapors

DRY-PRO VSB Pre-Engineered SystemsNASH Pre-Engineered DRY-PRO VSB packages offer quick shipment with plug & play installation for a variety of dry vacuum processes in the pharmaceutical and fine chemical industries. All of our systems are fully assembled and tested at our packaging plants.

Applications & Technologies

• Flow rate: up to 6500m3/hr• Pressures: up to 12 bar g

For more info visit www.gdgaro.com For more info visit www.gdnash.com

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The leader in EPC markets we serve

by continuously improving all business processes

with a focus on innovation and reliability.

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API 619Gardner Denver compressor technology is based on the requirements of API 619. These compressors offer a horizontal balanced design, moderate and low speeds and a low operating temperature for reliable operation year after year.

API 681NASH & GARO products comply with API 681 requirements. The isothermal compression characteristic of our pumps and compressors enable NASH and GARO products to run cooler than any other technology.

ATEX & IECEXAs specialists in compressor and blower technology for conveying air and gaseous media, the Gardner Denver protection within different ATEX and IECEx-zones is part of our day-to-day business. Our machines are certified on equipment for potentially explosive environments.

Gardner Denver have a long tradition of providing solutions for explosive environment applications. Having worked on some of the largest projects around the globe, we have many years of expertise in providing IECEx certified air-cooled oil-free screw and ATEX certified air-cooled oil injection screw compressors. In addition, we deliver certified instrumentation, ATEX certified PLC control panel, pneumatic operated LCP for air dryers, explosion proof certified junction boxes, cable glands and IS barriers.

Our equipment is designed to provide air for a multitude of applications in complex conditions. We are proud to deliver innovative products with technologically advanced features that ensure moving units from different applications or sites is simple. These compressors are user-friendly, easy to service, and economical in operation, delivering best-in-class cost of ownership.

Regulations

Advanced Aftermarket ProgrammeOur customers rely on us day after day to keep their systems running cost-effectively and at optimum performance.

We take customer care very seriously and have developed our aftermarket capabilities year on year. Today, Gardner Denver is known globally for its excellent service and support.

Of all the things you can supply to a customer, nothing compares to peace of mind. Peace of mind. The reason why thousands of companies around the globe put their trust in Gardner Denver. It is not something that magically appears. Peace of mind has to be earned. It comes from years of trusted performance. Customers see first-hand that you deliver on promises -- that you do what you say you will do.

iConn. Smart Proactive real-time monitoringThe new iConn service* provides compressed air users with in-depth and real-time knowledge about their system. The system generates and delivers insight and statistics that keeps compressed air users informed of the performance of their installation, highlighting potential issues before they become a problem.

Benefits of proactive real-time monitoring and insight• Real-time monitoring, alarms & warnings to reduce the risk

of downtime

• Browser-based system for monitoring remote sites

• On-time maintenance as required optimising costs and ensuring longer machine life

• Optimal performance with machine parameter and over-time trend analysis

• Enabled for energy efficiency and production optimisation

• Gardner Denver remote monitoring and efficiency audits as a service option

* iConn is available in machines of Industral Group

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Gardner Denver Project Team. EMEAI & AMERICAS

Avda. La Recomba, 6 - P. I. La Laguna.28914 Leganés (Madrid) - Spain.Tel: +34 91 649 92 00www.gardnerdenver.com/industrials

Global Expertise

Gardner Denver CEP (Custom Engineered Product) & ETO (Engineering to Order). APAC

Room No. 704, Kolon Digital Tower Aston, #212, Kasan Digital Road 1, Keumchon-ku, Seoul, 08502 - Korea

Tel: +82 2 853 5000 www.gardnerdenver.com/industrials

Industrial Segment

Energy Segment

Gardner Denver Nash Charleroi

200 Simko Boulevard / PO Box 130 Charleroi, Pennylvania, 15022Tel: +1 724 239 1500www.GDNash.com

Energy Segment has an expanded our product portfolio to offer a complete range of vacuum solutions including liquid ring vacuum pumps and compressors, dry vacuum pumps, steam and air ejectors, rotary vane compressors and vacuum pumps.

The Gardner Denver Industrials Group designs, manufactures, markets and services rotary screw, reciprocating and sliding vane compressors in addition to multistage and positive displacement, centrifugal and blowers.

Other locations: Houston (US), Alabama (US), Westlake (US), Sao Paulo (Brazil), Cheshire (UK), Noord(Holland), Bavaria (Germany), Lyon (France), Manama (Bahrain), Dubai (Dubai), Maharashtra (India), Singapore (Singapore), Si Chuan (China), Beijing (China), Shandong (China), Shanghai (China), GuangDong (China), New South Wales (Australia), Seoul (South Korea).

GARDNER DENVER | WORLDWIDE LOCATIONS

Gardner Denver Garo

Via Pompei, 15, 20900. Monza - ItalyTel: +39 039 839601www.GDGaro.com

rastgar air compressors - turnkey solutions & customised … · 2020-01-31 · and services...

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