rafael flores - asset, quality, & safety management software conference... · rafael flores –...
TRANSCRIPT
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Rafael Flores SVP and Chief Nuclear Officer
Comanche Peak Nuclear Power Plant
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2012 DevonWay Continuous Improvement Conference
Rafael Flores – Sr. Vice President & Chief Nuclear Officer Luminant Power 2
Comanche Peak Nuclear Power Plant
Our Journey Towards Excellence ….. It’s About Staying “ UNCOMFORTABLE”
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Comanche Peak Vision & Mission
CPNPP will be the best in safety, performance and cost through a
constructive culture led by Servant Leaders
To generate electricity using nuclear energy safely,
reliably and with the best long-term benefit for the
Company and the community
SAFETY
PERFO
RM
AN
CE
CULTURE
CO
ST
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Performance = Behavior + Results
4
RES
ULT
S
BEH
AV
IOR
96 98 00 02 04 06 08 10 12
2
1
1 1
2
2 1 1 1
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Creating a WIN/WIN
environment
All working toward one
common goal
One SUPER Team
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Teaming Alliance
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“We provide value to our member stations through a culture of continuous improvement.”
“Excellence through a Strong Alliance”
Functional Area Teams
• Chemistry • Emergency Planning • Engineering/ER • Industrial Safety • Maintenance • Operations • Outage
• Performance Improvement • Radiation Protection • Regulatory Affairs • Security • Training (FAM assigned) • Work Management
Joint Activities with USA after formation of STARS LLC
• Mid-Cycle Review Assessment leadership & support
• Safety Culture Assessment leadership • Personnel sharing for outages • Regulatory Affairs training • Tool & equipment sharing • SOER 10-2 Assessments
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STARS Alliance
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Pursuit of
Excellence
(No Silos, Teaming, working together, building
relationships, respect)
(programs, processes, checklists in place to
maintain)
(We all do it the same, no differences, maintaining
consistency)
(Always 1st, Nuclear, Personnel, Radiation and
Environmental safety)
(Using Operating Experience,Benchmarking,
Performance Indicators)
(Raising the bar,continuous improvement,
being the best)
Category Year 2012 2013 2014 2015 2016
Nuclear Safety
(# of Events)
Personnel Safety
(# of Events)
Dose (REM at Pow er) 10 10 11 10 10
(REM Outage) NA / 46 69 / NA 46 / 69 NA / 46 42 / NA
Production
(TWh)
Refueling Outage Unit 1 0 20 20 0 20
Unit 2 22 0 22 22 0
O&M
(Non Fuel O&M)
Growth
Long Range Superior Goals
00 0 0 0
0
20.7
0 0 0 0
20.7 20.7 20 20.6
260
MHI US-APWR Design Certification issued – Oct. 2014 (tentative)
CPNPP Units 3 & 4 COL issued - December 2014 (tentative)
243 248 289 269
Safety Performance Cost Culture Growth •Excellent Safety
Performance
•Capacity Factor of >99.5%
Consistently
•Excellent Standing with NRC •Develop a 16 Day Outage
Baseline
•INPO Excellence
•Nuclear Safety (0) •Production (20.5)
•Personnel Safety (0) •Outage (0/22)
•Dose (9/46)
•ALARA •Work Instruction Quality
•Equipment Reliability
•Work Management Program
•Corrective Action Process
Efficiency
•Short Term Worker Safety
Performance
•Benchmarking documentation
process
•Business Cost Control
Process Effectiveness
•Work/Life Balance
Improvements
•Knowledge Transfer &
Retention
•Center of Excellence •Observation Program •Leadership Development
•Project Management •Site Material Condition •Station Staffing Plan
•Implement Safety Culture
Initiatives
•Continue Succession
Planning
•Operating Experience •CPNPP 3 & 4
•Dry Cask Storage •NIEP Quality Assurance Audit •Refueling Outage 2RF13 •Cyber Security Program •Emergency Plan Regulations
•Fire Safe Shutdown Analysis
Initiative
•USA Nuclear Safety Culture
Assessment
•Summer & Winter
Readiness
•Initial Licensed Operator
Training Class 20
•INPO Fire Protection Review
Visit
•Maintenance and Technical
Training Programs Accreditation
Renewal
•Fukushima Evaluations and
Upgrades
•WANO Peer Review
including new Crew
Performance Evaluation
Process
Nuclear Priorities
Aspirational
Goals
•Overall Cost among the
best in the Industry
•Constructive Culture led by
Servant Leadership
•MHI US-APWR Design
Certification issued
•CPNPP Units 3 & 4 COL
issued
Superior
Goals
•$235m
Mission
Critical
Activites
Tier 2
Initiative
Tier 1
Initiative
•Training
•Evaluate Fukushima task Team
Recommendations
•Implement Teaming
Initiatives
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Concentrate On Your Gaps! Long Range Superior Goals
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• INPO Excellence
• Excellent Safety Performance
• Excellent Standing with NRC
• Constructive Culture Led by Servant Leaders
• Capacity Factor of > 99.5% Consistently
• Develop a 16 Day Outage Baseline
• Develop Option to build Units 3 & 4
• Overall Cost among best in the Industry
Goals help establish a a continuous improvement mentality
SAFETY
PERFO
RM
AN
CE
CULTURE
CO
ST
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Challenge Station to Continually Improve! Aspirational Goals
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0
10
20
30
40
50
60
70
80
Unit 1
Days
Unit 2
2011 1990
18
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Challenge Station to Continually Improve! Historical Refueling Outage Performance
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Celebrate Successes!
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Servant Leadership Shaping a Constructive Culture
Led by Servant-Leaders
Servant
• Cares about people
• Helps others succeed
• Provides a legacy
• Displays positive attitude
• Continuous learning
Leadership
• Visionary
• Proactive
• Accountable
• High technical expertise
• High performance 17
Pay Attention to the People!
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Pay Attention to the People!
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Planning cycle
Determining critical jobs / roles
Determining the station “bench strength”
Creating developmental plans for each individual
Providing opportunities
Pay Attention to the People! Succession Planning Process
Developing
Strength
Identifying
Critical
Positions
Identifying
Bench
Strength
Identifying
Bench
Strength
Developing
Strength
Identifying
Critical
Positions
Hire
Outside
Talent
Succession Planning Cycle
Promote
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Pay Attention to the People! Knowledge Transfer
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ExcellentStation
Performance
ExcellentStation
Performance
Benchmarking•STARS
•INPO
•Nuclear industry
•Outside industry
•Industry committees
•WANO
•Publication reviews
Benchmarking•STARS
•INPO
•Nuclear industry
•Outside industry
•Industry committees
•WANO
•Publication reviews
Training•Training Review Boards
•Program Review Boards
•Management observations
•Continuing Training
•Systematic Approach
to Training
•OJT/TPE/OJE
•Curriculum boards
•Oral boards
•Individual
development plans
•Living ASER
•Qualifications
Training•Training Review Boards
•Program Review Boards
•Management observations
•Continuing Training
•Systematic Approach
to Training
•OJT/TPE/OJE
•Curriculum boards
•Oral boards
•Individual
development plans
•Living ASER
•Qualifications
Culture
•Leadership forums
•One-On-Ones
•Leading
•Training observations
•SAFETEAM
•Culture surveys
•Field presence
•Celebrations
•Performance reviews
•Career Devmt. plans
•360° reviews
•PEOPLE Team
•Continuous Improvement
Plan
•Employee meetings
•Exclamation Peak
•Annual incentive plan
•Periodic surveys
•Wellness programs
Culture
•Leadership forums
•One-On-Ones
•Leading
•Training observations
•SAFETEAM
•Culture surveys
•Field presence
•Celebrations
•Performance reviews
•Career Devmt. plans
•360° reviews
•PEOPLE Team
•Continuous Improvement
Plan
•Employee meetings
•Exclamation Peak
•Annual incentive plan
•Periodic surveys
•Wellness programs
ContinuousImprovement
•Industry benchmarking
•Outside industry benchmarking
•Use of Lean
•KPI reviews against the best
•Continuous Improvement Plan
•COE reviews
•MRM reviews
•STARS
•Industry committees
•Leadership Challenge sessions
•Outage Readiness meetings
•Observation programs
ContinuousImprovement
•Industry benchmarking
•Outside industry benchmarking
•Use of Lean
•KPI reviews against the best
•Continuous Improvement Plan
•COE reviews
•MRM reviews
•STARS
•Industry committees
•Leadership Challenge sessions
•Outage Readiness meetings
•Observation programs
Indicators
•EP Review boards
•ALARA Health Committee
•COE reports
•QA Summary reports
•Reactivity Mgt. reports
•Corporate Dashboard
•Teammate KPI reports
•Human Performance
Steering Committee
•Outage Review Team
•Servant Leadership
Learning Community
•Financial Excellence Committee
•MRM package
•Dept. KPIs
•System Health
•Program Health
•Component Health
•CAP review
•CARB
•SORC
•Plant Health Committee
•Senior Safety Committee
•Nuclear Leadership
Team meetings
•Staff meetings
Indicators
•EP Review boards
•ALARA Health Committee
•COE reports
•QA Summary reports
•Reactivity Mgt. reports
•Corporate Dashboard
•Teammate KPI reports
•Human Performance
Steering Committee
•Outage Review Team
•Servant Leadership
Learning Community
•Financial Excellence Committee
•MRM package
•Dept. KPIs
•System Health
•Program Health
•Component Health
•CAP review
•CARB
•SORC
•Plant Health Committee
•Senior Safety Committee
•Nuclear Leadership
Team meetings
•Staff meetings
IndependentAssessments
•STARS
•INPO
•WANO
•Industry involvement
•Peer reviews
•Assist Training Visits
•Assist visits
•EPRI
•NEI
•QA
IndependentAssessments
•STARS
•INPO
•WANO
•Industry involvement
•Peer reviews
•Assist Training Visits
•Assist visits
•EPRI
•NEI
•QA
Plant Daily Checks•POD meeting
•Phone status
•CAP review
•POD package
•POND meeting
•In-plant time
•Observation reviews
•Employee engagement
•Control Room visits
•Site walk downs
•Industry publications
•STARS reports
Plant Daily Checks•POD meeting
•Phone status
•CAP review
•POD package
•POND meeting
•In-plant time
•Observation reviews
•Employee engagement
•Control Room visits
•Site walk downs
•Industry publications
•STARS reports
StationAssessments
•Self assessments
•QA surveillances
•COE reports
•CAP evaluations
•Observation Program
•Plant Event Reviews
StationAssessments
•Self assessments
•QA surveillances
•COE reports
•CAP evaluations
•Observation Program
•Plant Event Reviews22
Never Stop Looking at All Areas! Keeping the Pulse of the Station
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Pursuit of
Excellence
(No Silos, Teaming, working together,
building relationships, respect)
(programs, processes, checklists in place to
maintain)
(We all do it the same, no differences, maintaining
consistency)
(Always 1st, Nuclear, Personnel, Radiation and
Environmental safety)
(Using Operating Experience, Benchmarking,
Performance Indicators)
(Raising the bar, continuous improvement,
being the best)
Success with “6 S”
Checklist
Establish Sustainable Programs & Processes The Pursuit of Excellence – Going Forward
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26 SAFETY
PERFO
RM
AN
CE
CULTURE
CO
ST
Pursuit of
Excellence
(No Silos, Teaming, working together, building
relationships, respect)
(programs, processes, checklists in place to
maintain)
(We all do it the same, no differences, maintaining
consistency)
(Always 1st, Nuclear, Personnel, Radiation and
Environmental safety)
(Using Operating Experience,Benchmarking,
Performance Indicators)
(Raising the bar,continuous improvement,
being the best)