radar level detection
DESCRIPTION
Vega Controls - The Process Engineers Directory.TRANSCRIPT
37
Overview Page 38
VEGAMIP series 60 Page 40
Mounting adapter Page 46
RadarLevel detection
Leve
l
38 Radar – VEGAMIP
VEGAMIPLevel detection in bulk solids and liquids
Measuring principleThe measuring system consists of a microwave emitter and a respective receiver. The emitting signal isfocussed by an antenna system and emitted against the receiver. A medium in the path of rays damps thissignal. This signal damping is detected by the receiver and converted into a switching signal. The adaptationto the local conditions and the medium is easily possible by adjusting the sensitivity. Because microwaves canpenetrate non-conductive products, a measurement through plastic vessels is possible. With metal vessels,mounting is carried out directly on the vessel or through suitable window materials such as for example plastic,glass or ceramic.
Applications
Level in bulk solidsThe main application area of the microwave barrier is the leveldetection of bulk solids. The non-contact measuring principle isparticularly suitable for harsh application conditions in mineral oremining, coal or ore dressing. Due to the rugged sensor design and theuse of suitable window materials, the use with very abrasive productsor high temperature is possible. Different sensor and antenna versionsenable a simple adaptation to various applications.
Level in liquidsThe microwave barrier is particularly suitable for measurement ofliquids in plastic or glass vessels because no opening is required formounting. The measurement can be carried out directly through thevessel wall. In metallic vessels, the sensor is mounted on a threadedsocket.
Object monitoringSimilar to a light barrier, the microwave barrier can be also used forobjectmonitoring.Sincemicrowavesarenotinfluencedbyambientcondition, this measuring system is ideal for harsh operating conditionsand offers high reliability even in case of rain, snow or strong dustgeneration. Typical applications are loading of trucks in the quarry orcollision protection of crane systems. Due to the high dynamic range ofthe receiver, an effective radius of 100 m can be reached.
39Radar – VEGAMIP
Instrument type Measuring range Process fitting Process tempe-rature
Process pressure
VEGAMIP T61 Microwave emitter Bulk solids, liquids
up to 100 m Thread G1½, 1½NPT,flanges,Clamp
-40 … +80 °C+450 °C with mounting adapter
-1 … +4 bar (-100 … +400 kPa)
VEGAMIP R61 Microwave receiverBulk solids, liquids
up to 100 m Thread G1½, 1½NPT,flanges,Clamp
-40 … +80 °C+450 °C with mounting adapter
-1 … +4 bar (-100 … +400 kPa)
VEGAMIP R62 Microwave receiver, separate versionBulk solids, liquids
up to 100 m Thread G1½, 1½NPT,flanges,Clamp
-40 … +80 °C+450 °C with mounting adapter
-1 … +4 bar (-100 … +400 kPa)
Overview
Leve
l
40
22 m
m(0
.87"
)83
mm
(3.2
7") SW 46 mm
(1.81")
SW 60 mm(2.36")
G1 ½
2
1
3
15 m
m(0
.59"
)98
mm
(3.8
6")
170
mm
/ 30
0 m
m(6
.69"
) / (
11.8
1")
19 m
m(0
.75"
)
ø 75 mm(2.95")
ø 115 mm(4.53")
Radar – VEGAMIP T61
1 Threaded version, inside horn antenna with PTFE cover, thread G1½
2 Plastic horn antenna with PP cover3 Mounting strap
Youwillfindfurtherprocessfittingsandoptionsunderwww.vega.com/configurator.Youwillfindfurtherdrawingsandtablesunderwww.vega.com/downloads.Youwillfindmountingaccessory,weldedsocketsandhousingoverviewsinchapter"Accessory".
VEGAMIP T61 Microwave emitter for level detection of bulk solids and liquids Application area The VEGAMIP T61 is the emitting unit of the microwave barrier for level detection of bulk solids and liquids. Typical applications are the detection of bulk solids in silos, bunkers and crushers as well as of liquids in tubes and vessels. The non-contact measuring principle has no direct contact to the medium and guarantees wear and maintenance-free permanent operation. Your benefit Reliable measurement even with very abrasive products Simple adjustment saves time and costs for setup Reliable measurement even with changing product features Technical data Measuring range: up to 100 m Process fitting: thread G1½, 1½ NPT flanges Clamp Process temperature: -40 … +80 °C +450 °C with mounting adapter Process pressure: -1 … +4 bar (-100 … +400 kPa)
41Radar – VEGAMIP T61
Leve
lApprovalXX without ...................................................................................................................................................................................................................................................DK ATEX II 1/2G,2G Ex d IIC / II 1D,1/2D,1/3D,2D Ex t IIIC ...................................................................................................................................................................................................GX ATEX II 1D,1/2D,1/3D,2D Ex t IIIC T.. Da,Da/Db,Db IP66 ....................................................................................................................................................................................................AX IEC EX nAmC or nA IIC T1...T4 Gc ..........................................................................................................................................................................................................................GX IEC Ex t IIIC T.. Da, Da/Db, Db IP66 ......................................................................................................................................................................................................................
Version / MaterialN Encapsulated horn antenna / PTFE ..........................................................................................................................................................................................................................A Horn antenna ø1½" / 316L with PTFE cover ..................................................................................................................................................................................................................F Plastic horn antenna ø80mm / PP ...........................................................................................................................................................................................................................
Process fitting / MaterialGA Thread G1½ (DIN 3852-A) PN4 / 316L ........................................................................................................................................................................................................................NA Thread 1½NPT (ASME B1.20.1) PN4 / 316L ....................................................................................................................................................................................................................CA Clamp 2" PN16(ø64mm) DIN32676,ISO2852 / 316L ..............................................................................................................................................................................................................RA Bolting DN50 PN16, DIN 11851 / 316L .......................................................................................................................................................................................................................Q1 DRD connection ø66 /316L ..................................................................................................................................................................................................................................QB Neumo Biocontrol sz. 50 PN16 / 316L .......................................................................................................................................................................................................................XC Mounting strap 170mm / 316L ...............................................................................................................................................................................................................................XD Mounting strap 300 mm / 316L ..............................................................................................................................................................................................................................FC Flange DN50PN40 Form C, DIN2501 / 316L ....................................................................................................................................................................................................................YD Combi compr.fl. DN80PN16, ANSI3", JIS DN80 10K / PPH ......................................................................................................................................................................................................FD Flange DN80PN40 Form C, DIN2501 / 316L ....................................................................................................................................................................................................................FE Flange DN100PN16 Form C, DIN2501 / 316L ...................................................................................................................................................................................................................KE Flange DN100PN16 EN1092-1 Form B1 / 316L ..................................................................................................................................................................................................................AE Flange 2" 150lb RF, ANSI B16.5 / 316L .....................................................................................................................................................................................................................AK Flange 4" 150lb RF, ANSI B16.5 / 316L .....................................................................................................................................................................................................................AM Flange 6" 150lb RF, ANSI B16.5 / 316L .....................................................................................................................................................................................................................
Seal / Process temperature1 FKM (A+P FPM 70.16-06) / -40...80°C .......................................................................................................................................................................................................................
ElectronicsT Voltage supply 20...72VDC / 20...253VAC ...................................................................................................................................................................................................................
Housing / ProtectionK Plastic / IP66/IP67 .......................................................................................................................................................................................................................................A Aluminium / IP66/IP68 (0.2bar) ............................................................................................................................................................................................................................8 StSt (electropolished) 316L / IP66/IP68 (0.2bar) ..........................................................................................................................................................................................................
Cable entry / Cable gland / Plug connectionM M20x1,5 / with / without ..................................................................................................................................................................................................................................N ½NPT / without / without ..................................................................................................................................................................................................................................
Additional equipmentX without ...................................................................................................................................................................................................................................................
MPT61.
42
22 m
m(0
.87"
)83
mm
(3.2
7") SW 46 mm
(1.81")
SW 60 mm(2.36")
G1 ½
2
1
3
15 m
m(0
.59"
)98
mm
(3.8
6")
170
mm
/ 30
0 m
m(6
.69"
) / (
11.8
1")
19 m
m(0
.75"
)
ø 75 mm(2.95")
ø 115 mm(4.53")
Radar – VEGAMIP R61
1 Threaded version, inside horn antenna with PTFE cover, thread G1½
2 Plastic horn antenna with PP cover3 Mounting strap
Youwillfindfurtherprocessfittingsandoptionsunderwww.vega.com/configurator.Youwillfindfurtherdrawingsandtablesunderwww.vega.com/downloads.Youwillfindmountingaccessory,weldedsocketsandhousingoverviewsinchapter"Accessory".
VEGAMIP R61 Microwave receiver for level detection of bulk solids and liquids Application area The VEGAMIP R61 is the receiving unit of the microwave barrier for level detection of bulk solids and liquids. Typical applications are the detection of bulk solids in silos, bunkers and crushers as well as of liquids in tubes and vessels. The non-contact measuring principle has no direct contact to the medium and guarantees wear and maintenance-free permanent operation. Your benefit Reliable measurement even with very abrasive products Simple adjustment saves time and costs for setup Reliable measurement even with changing product features Technical data Measuring range: up to 100 m Process fitting: thread G1½, 1½ NPT flanges Clamp Process temperature: -40 … +80 °C +450 °C with mounting adapter Process pressure: -1 … +4 bar (-100 … +400 kPa)
43Radar – VEGAMIP R61
Leve
lApprovalXX without ...................................................................................................................................................................................................................................................DK ATEX II 1/2G,2G Ex d IIC / II 1D,1/2D,1/3D,2D Ex t IIIC ...................................................................................................................................................................................................GX ATEX II 1D,1/2D,1/3D,2D Ex t IIIC T.. Da,Da/Db,Db IP66 ....................................................................................................................................................................................................AX IEC EX nAmC or nA IIC T1...T4 Gc ..........................................................................................................................................................................................................................GX IEC Ex t IIIC T.. Da, Da/Db, Db IP66 ......................................................................................................................................................................................................................
Version / MaterialN Encapsulated horn antenna / PTFE ..........................................................................................................................................................................................................................A Horn antenna ø1½" / 316L with PTFE cover ..................................................................................................................................................................................................................F Plastic horn antenna ø80mm / PP ...........................................................................................................................................................................................................................
Process fitting / MaterialGA Thread G1½ (DIN 3852-A) PN4 / 316L ........................................................................................................................................................................................................................NA Thread 1½NPT (ASME B1.20.1) PN4 / 316L ....................................................................................................................................................................................................................CA Clamp 2" PN16(ø64mm) DIN32676,ISO2852 / 316L ..............................................................................................................................................................................................................RA Bolting DN50 PN16, DIN 11851 / 316L .......................................................................................................................................................................................................................Q1 DRD connection ø66 /316L ..................................................................................................................................................................................................................................QB Neumo Biocontrol sz. 50 PN16 / 316L .......................................................................................................................................................................................................................XC Mounting strap 170mm / 316L ...............................................................................................................................................................................................................................XD Mounting strap 300 mm / 316L ..............................................................................................................................................................................................................................FC Flange DN50PN40 Form C, DIN2501 / 316L ....................................................................................................................................................................................................................YD Combi compr.fl. DN80PN16, ANSI3", JIS DN80 10K / PPH ......................................................................................................................................................................................................FD Flange DN80PN40 Form C, DIN2501 / 316L ....................................................................................................................................................................................................................FE Flange DN100PN16 Form C, DIN2501 / 316L ...................................................................................................................................................................................................................KE Flange DN100PN16 EN1092-1 Form B1 / 316L ..................................................................................................................................................................................................................AE Flange 2" 150lb RF, ANSI B16.5 / 316L .....................................................................................................................................................................................................................AK Flange 4" 150lb RF, ANSI B16.5 / 316L .....................................................................................................................................................................................................................AM Flange 6" 150lb RF, ANSI B16.5 / 316L .....................................................................................................................................................................................................................
Seal / Process temperature1 FKM (A+P FPM 70.16-06) / -40...80°C .......................................................................................................................................................................................................................
ElectronicsR Relay (DPDT) 20...72VDC / 20...253VAC(3A) .................................................................................................................................................................................................................T Transistor (NPN/PNP) 20...55VDC ...........................................................................................................................................................................................................................
Housing / ProtectionK Plastic / IP66/IP67 .......................................................................................................................................................................................................................................A Aluminium / IP66/IP68 (0.2bar) ............................................................................................................................................................................................................................8 StSt (electropolished) 316L / IP66/IP68 (0.2bar) ..........................................................................................................................................................................................................
Cable entry / Cable gland / Plug connectionM M20x1,5 / with / without ..................................................................................................................................................................................................................................N ½NPT / without / without ..................................................................................................................................................................................................................................
Additional equipmentX without ...................................................................................................................................................................................................................................................
MPR61.
44
90 mm (3.54")110 mm (4.33")
~ 66 mm(2.6")
59 m
m(2
.32"
)
22 m
m(0
.87"
)83
mm
(3.2
7") SW 46 mm
(1.81")
SW 60 mm(2.36")
G1 ½
2
1
Radar – VEGAMIP R62
1 Receiving unit2 External housing (processing unit) /
remote adjustment
Youwillfindfurtherprocessfittingsandoptionsunderwww.vega.com/configurator.Youwillfindfurtherdrawingsandtablesunderwww.vega.com/downloads.Youwillfindmountingaccessory,weldedsocketsandhousingoverviewsinchapter"Accessory".
VEGAMIP R62 Microwave receiver in separate version for level detectin of bulk solids and liquids Application area The VEGAMIP R62 is the receiving unit of the microwave barrier in separate version for level detection of bulk solids and liquids. Typical applications are the detection of bulk solids in silos, bunkers and crushers as well as liquids in tubes and vessels. The non-contact measuring principle has no direct contact to the medium and guarantees wear and maintenance-free permanent operation. Your benefit Relibale measurement event with very abrasive measured products Separate instrument version enables mounting in installtion positions difficult to
access Reliable measurement also with changing product properties Technical data Measuring range: up to 100 m Process fitting: thread G1½, 1½ NPT flanges Clamp Process temperature: -40 … +80 °C +450 °C with mounting adapter Process pressuer: -1 … +4 bar (-100 … +400 kPa)
45Radar – VEGAMIP R62
Leve
lApprovalXX without ...................................................................................................................................................................................................................................................DK ATEX II 1/2G,2G Ex d IIC / II 1D,1/2D,1/3D,2D Ex t IIIC ...................................................................................................................................................................................................GX ATEX II 1D,1/2D,1/3D,2D Ex t IIIC T.. Da,Da/Db,Db IP66 ....................................................................................................................................................................................................AX IEC EX nAmC or nA IIC T1...T4 Gc ..........................................................................................................................................................................................................................GX IEC Ex t IIIC T.. Da, Da/Db, Db IP66 ......................................................................................................................................................................................................................
Version / MaterialN Encapsulated horn antenna / PTFE ..........................................................................................................................................................................................................................A Horn antenna ø1½" / 316L with PTFE cover ..................................................................................................................................................................................................................F Plastic horn antenna ø80mm / PP ...........................................................................................................................................................................................................................
Process fitting / MaterialGA Thread G1½ (DIN 3852-A) PN4 / 316L ........................................................................................................................................................................................................................NA Thread 1½NPT (ASME B1.20.1) PN4 / 316L ....................................................................................................................................................................................................................CA Clamp 2" PN16(ø64mm) DIN32676,ISO2852 / 316L ..............................................................................................................................................................................................................RA Bolting DN50 PN16, DIN 11851 / 316L .......................................................................................................................................................................................................................Q1 DRD connection ø66 /316L ..................................................................................................................................................................................................................................QB Neumo Biocontrol sz. 50 PN16 / 316L .......................................................................................................................................................................................................................XC Mounting strap 170mm / 316L ...............................................................................................................................................................................................................................XD Mounting strap 300 mm / 316L ..............................................................................................................................................................................................................................FC Flange DN50PN40 Form C, DIN2501 / 316L ....................................................................................................................................................................................................................YD Combi compr.fl. DN80PN16, ANSI3", JIS DN80 10K / PPH ......................................................................................................................................................................................................FD Flange DN80PN40 Form C, DIN2501 / 316L ....................................................................................................................................................................................................................FE Flange DN100PN16 Form C, DIN2501 / 316L ...................................................................................................................................................................................................................KE Flange DN100PN16 EN1092-1 Form B1 / 316L ..................................................................................................................................................................................................................AE Flange 2" 150lb RF, ANSI B16.5 / 316L .....................................................................................................................................................................................................................AK Flange 4" 150lb RF, ANSI B16.5 / 316L .....................................................................................................................................................................................................................AM Flange 6" 150lb RF, ANSI B16.5 / 316L .....................................................................................................................................................................................................................
Seal / Process temperature1 FKM (A+P FPM 70.16-06) / -40...80°C .......................................................................................................................................................................................................................
ElectronicsR Relay (DPDT) 20...72VDC / 20...253VAC(3A) .................................................................................................................................................................................................................T Transistor (NPN/PNP) 20...55VDC ...........................................................................................................................................................................................................................
Sensor housing / ProtectionK Plastic / IP66/IP67 .......................................................................................................................................................................................................................................A Aluminium / IP66/IP68 (0.2bar) ............................................................................................................................................................................................................................8 StSt (electropolished) 316L / IP66/IP68 (0.2bar) ..........................................................................................................................................................................................................
Connection cable length / Material / Plug connection1 5 m / PUR / without .......................................................................................................................................................................................................................................4 5 m / PUR / M12 ...........................................................................................................................................................................................................................................2 10 m / PUR / without ......................................................................................................................................................................................................................................5 10 m / PUR / M12 ..........................................................................................................................................................................................................................................3 25 m / PUR / without ......................................................................................................................................................................................................................................6 25 m / PUR / M12 ..........................................................................................................................................................................................................................................
Remote adjustment housing / ProtectionK Plastic / IP66/IP67 .......................................................................................................................................................................................................................................A Aluminium / IP66/IP68 (0.2bar) ............................................................................................................................................................................................................................8 StSt (electropolished) 316L / IP66/IP68 (0.2bar) ..........................................................................................................................................................................................................
Cable entry / Cable gland / Plug connectionM M20x1,5 / with / without ..................................................................................................................................................................................................................................N ½NPT / without / without ..................................................................................................................................................................................................................................
Additional equipmentX without ...................................................................................................................................................................................................................................................
MPR62.
46
24 mm(0.95")
x 61 mm(2.4")
G2
Radar – Mounting adpater
x Length 150 mm for 250 °Cx Length 300 mm for 450 °C
Version / Temperature rangeXA G2 adapter length 150 mm / -40...250°C ....................................................................................................................................................................................................................XB G2 adapter length 300 mm / -40...450°C ....................................................................................................................................................................................................................
MONTZUB-MIP.
Mounting adapter VEGAMIP Adapter for mounting of a VEGAMIP T61/R61/R62 at high temperatures and/or abrasive products Application area The adapter is used for mounting of VEGAMIP 61/62 in bulk solids applications with high product temperatures and/or very abrasive products. The very robust design is particularly suitable for arduous operating conditions in the mining of minerals, the coal and ore processing and the production of metals. The massive process separation of Aluminium oxide ceramic ensures a very high lifetime also in continuous operation even with very abrasive products. Your benefit Simple and quick mounting through compact process fitting Wear and maintenance-free operation through high resistance process
separation of Aluminium oxide ceramic Technical data Process fitting: thread G2, 2 NPT Process temperature: -40 … +250 °C/450 °C