quarry application
TRANSCRIPT
Quarry Applications
Pioneer Of Superconditioning Technology In Malaysia
MECNICOM
Services & Products
Manufacturing of Wear Resistant Plates
Distribution of Welding Electrodes
Distribution of Cold Repair Products
Fabrication
On-site Equipment Repair ( Heavy Equipment)
MECNICOM
Shovel Bucket Cutting Edge – Wear Plate
MECNICOM
Single Piece
XGMA Shovel Bucket Cutting Edge – Wear Plate
MECNICOM
Rotatable Double Piece
LiuGong Showel Bucket – Tungsten Welding
Before
After
Mining Excavator Bucket – Wear Plate
3X Service Life
MECNICOM
Excavator Arm Repair
MECNICOM
Plate was replaced with Carbon Steel & joined to main body Using Diffusaloy 6180
Grizzly Bar Feeder – Jaw Crusher
Before After
3X Service Life Compared to Hardox400
MECNICOM
In Operation
Wear plate
Vibrating Feeder – Jaw Crusher
Before After
Vibrating feeder has been installed with Mecnicom Wear Resistant Plate
which expected to give 3X life extra service life compared to Hardox 400
MECNICOM
Vibrating Screen
Vibrating screen using Mecnicom Wear Resistant plate .This material is highly resistant
towards abrasion & impact caused by granite stones.
MECNICOM
Secondary Crusher - Inner Body Liner
Inner body liner replaced from mild steel to wear plate. This could give 6 times
more life on the crusher body thus reduce maintenance cost on long term.
Areas where the
liners to be installed.
Crusher – Secondary Rotary Side Liner MECNICOM
Before installation
Mild steel liners has been superconditioned using double layer Xaloy52 (work hardening) to
prevent plates from wearing off. Side plate life can be extended to 6 months from previously
1 month.
*Hardox plates gives 2.5 months service life.
After 60 days in service
Crusher Body Repair – Using Diffusaloy 6180
( Lean Tuck Engineering Sdn Bhd)
Supported Lean Tuck Eng. Sdn Bhd in providing high quality welding electrodes & certified
welders to join heavy manganese steel to crusher body. Full job was completed in 2 days &
job was performed at Sing Cheong Eng. Sdn Bhd( Semenyih).
Cast Iron Bearing Housing Repair MECNICOM
Cast Iron bearing housing used for Jaw crusher is found to be worn out. The internal area is
gauged out, & heated to remove excess oil. Then, high nickel ( CACI 540) welding electrode
is used to overlay the worn out area.
The housing is later subjected to machining to desired final dimension.
Crusher Body Repair – Using Diffusaloy 6180
( Onsite job)
Performed onsite jaw crusher crack repair using Diffusaloy 6180 high manganese joining
welding electrode which exhibit extraordinary elongation property on manganese structures.
This material is also crack resistant . Before welding , the crack is gouged & arrested using
Mecnicom Supergauge electrode.
Before- crack identification
Completed – completed
welding using Diffusaloy 6180Inprocess – gauging &
crack arrest
Gear Repair & Reconditioning MECNICOM
Before After
Reconditioning of crusher gear which is is broken & worn out using Diffusaloy 624S which has
superior crack resistant & friction control properties.
Crusher MECNICOM
Crusher MECNICOM
Thank You