qa/qc presentation - neb-one.gc.ca · qa/qc presentation canadoil forge . world class provider of...

QA/QC PRESENTATIONCANADOIL FORGE

World Class Provider Of Piping Solutions www.canadoilgroup.com

MORE THAN 35 YEARS EXPERIENCE

• Canadoil Forge LTD has the facilities and resources to perform all in house manufacturing processes

• Strategically located closer to end-user markets enabling us to offer products and services effectively across regions


CANADOIL FORGE LTD PRODUCTS

ELBOWS TEES BARRED TEES TRANSITION PIECES

REDUCERS CAPS


REGISTERED QUALITY MANAGEMENTSYSTEMS

ISO 9001-2008 / ISO 9001-2015RÉGIE DU BATIMENT DU QUÉBEC CERTIFICAT

FOR CONSTRUCTION OF PRESSURE VESSELS

CNSC NUCLEAR SUBSTANCES & RADIATIONDEVICE LICENSE


DESIGN PROOF TEST

All manufactured Butt-Weld Fittings are covered by an approved Proof Test Report

We have CRN’s for every Canadian Province including ABSA

We also manufacture fittings to Clients’ technical agreements which might have more stringent design criteria then our proof test results


CANADOIL FORGE IS COMMITTED TO STRINGENTQUALITY CONTROL PROCESSES AND

PROCEDURES

We’ve developed a solid Manufacturer Procedure Specifications (MPS) document which demonstrates our QC procedures for every manufacturing process and their control points.

Each MPS is adapted to the applicable manufacturing standard (CSA or MSS) and Client’s specification(s).

Our Inspection and Test Plans(Manufacturer/ Client/ TPI) sets out clearly what inspection activities are required to be done during different manufacturing or QC processes.

The Inspection Activities consists of:

Monitoring/ Review/ Witnessing/ Hold Points

ITPs are currently requested from end users and distributors


IDENTIFICATION / TRACEABILITYInspection & Approval of

Incoming Raw material

Internal Identification and

Unique traceability Number

QC Daily verification of welding instructions

against shop traveller

QC Daily verification of H.T. instructions

against shop traveller Carrying out of 100% Destructive and Non-

Destructive testing

Carrying out of 100% Dimensional & Visual

Inspection

QC verification of stamp marking and

tagging

QA approval of complete certification

package

TRACEABILITY


INCOMING RAW MATERIALINSPECTION

Verification that the received Plate chemistry is within the limits of our internal restricted plate chemistry instructions

Actual thickness measurement of each plate is verified by QC at its reception

An internal Heat number is given to each Mill Heat / per thickness received

A product analysis is conducted on each heat to validate the mill ladle analysis.


UNIQUE TRACEABILITY NUMBERS

• All butt-weld fittings are given, from the start of the manufacturing process, a sequential piece number, called Serial Number which can be traced back up to the raw material.

• The radiography number is, also, a unique identification that can also be used for traceability purposes.


CONTROL OF OUR HEAT TREATMENTPROCESS

Heat Treatment is done by Trained Operators H.T. Operators validate that the H.T. instructions stated

on shop traveller are in accordance with the H.T. procedure and “Standardization H.T Dwell Time” Table

H.T. Travellers are filled out with the following points:• Indication of number of fitting(s)/lot, • Their location in furnace, • The position of the test coupons, • The temperature of the water basin before and after quench • The travel time between furnace and water basin for each fitting• Time maintained under the agitated water for each fitting


CONTROL OF OUR HEAT TREATMENTPROCESS (CON’D)

QC Technician validates daily that the H.T. Operators have followed the H.T. instructions (Verification of H.T. Charts, H.T. Travellers, Required Mechanical Tests...etc.)

QC Technician enters in an electronic database the actual H.T. parameters for every fitting in furnace lot

Production / Quality departments have in time information on each fitting that has undergone the H.T. process


CLIENTS SPECIFICATIONS EXCEEDINGMANUFACTURING STANDARDS REQUIREMENTS

Request for Pre-production meetings Approval of Raw Material Reports, Drawings and

WPS/PQRs prior to the manufacturing commencement Review/Approval of Production and QC procedures A more restrictive chemistry and maximum C.E.% Test coupons/heat code in every furnace lot Witnessing of Furnace Loading and Quenching operations

by a TPI Request H.T. Travellers & Charts in final documentation


CLIENTS SPECIFICATIONS EXCEEDINGMANUFACTURING STANDARDS REQUIREMENTS

(CONT’D)

MT, PT and/or UT on Bevel ends, base material or welds Witnessing of NDE and/or NDT by a TPI Distributed Hardness tests taken on Base Material, Weld

and HAZ Maximum limits on yield & tensile tension tests Minimum values on average & individual Impact test

results Final Documentation package released by TPI


THANK YOU !

THANK YOU!

qa/qc presentation - neb-one.gc.ca · qa/qc presentation canadoil forge . world class provider of...

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