QUALITY CONTROL PLANClient : SULTANIA ENGINEERING SERVICE

Final Client : NUCLER POWER CORPORATION OF INDIA LIMITED

Name of the Project : TAPS 3& 4

Work order No. : JEW/SES/60 QC No.: QA/SES/ 13003 Rev : Page 1/2 Date: 20.06.14 ORDER No: SES/2011-2012/1078 DTD. 11.05.13

Drawing No. JE/SES/40713003 Description: CONICAL VEE WIRE TYPE SCREEN MOC SS 316L Amendment No. DTD.

Sr.No.

Fabrication & Control Operation Operation Characteristic Class Type of CheckQuantumof Check

Reference Document Acceptance Norm Record FormatAgency

RemarksP W R H

A Preparation for Manufacturing

A1 WPS, PQR & WPQ Qualification of WPS, PQR & WPQ Major Visual 100% ASME Sec. IX ASME Sec. IX WPS, PQR & WPQ 3

B In Process Control

B1 Raw Material Checking & TestingVisual, chemical & mechanicalProperties with comply with toorder

Major

FOR Plates: Chemical, tensile,hardness, micro test in solutionannealed condition & IGC Practice‘A’ as per ASTM A 262 – no mill T.C

For pipes: Chemical, tensile,hardness, micro test in solutionannealed condition & IGC Practice‘A’ as per ASTM A 262 – no mill T.C

For Screens: Chemical, tensile,hardness, micro test in solutionannealed condition & IGC Practice‘A’ as per ASTM A 262 checktesting of the round wires fromthird party laboratories no mill T.C

Visual100%

NPCIL/PLLTDS & ASME Sec .II

Part A

NPCIL/PLLTDS & ASME Sec .II

Part A

Internal Reports& Test Certificate

3

B2 ManufacturingVisual dimensional control &identification of components

MajorVisual & Dimensional Checkedwith measuring instruments

100% Approved Drawing Approved Drawing Inspection Report 3

B3 DP TestDP test on accessible welds & Buttweld ring ends preparation

MajorDP test on accessible welded &butt weld ring ends preparation

100%NPCIL/PLL

Approved procedure

NPCIL/PLLApproved procedure

ASME, SEC IIIDP Test Reports 3

Written By : Date:

Age

ncy

P = ACTION PERFORM BY

Age

ncy

1 = NPCIL or his Authorized Representative NPCL Remarks

A = APPROVED BY 2 = SES or his Authorized Representative □ Approved without Comment

Checked by &Approved by

R = DOCUMENTS SUBMITTAL FOR REVIEW 3 = Jagtap Engineering Works □ Approved with Comment

H = HOLD POINT □ Not Approved

W = CONVOCATION FOR WITNESS

QUALITY CONTROL PLANClient : SULTANIA ENGINEERING SERVICE

Final Client : NUCLER POWER CORPORATION OF INDIA LIMITED

Name of the Project : TAPS 3& 4

Work order No. : JEW/SES/60 QC No.: QA/SES/ 13003 Rev : Page 2/2 Date: 20.06.14 ORDER No: SES/2011-2012/1078 DTD. 11.05.13

Drawing No. JE/SES/40713003 Description: CONICAL VEE WIRE TYPE SCREEN MOC SS 316L Amendment No. DTD.

Sr.No.

Fabrication & Control Operation Operation Characteristic Class Type of CheckQuantumof Check

ReferenceDocument

Acceptance Norm Record Format AgencyRemarks

P W R H

C. Final Inspection

C1 Visual Examination General Visual Aspect Major Visual 100%NPCIL/PLL

Approved procedureNPCIL/PLL

Approved procedureVisual inspection Report 3 2,1

C2 Dimensional Inspection (AS-Built) Overall Dimension Major Measurement 100% Approved Drawing Approved DrawingDimensional Report & as

Built Drawing3 2,1

C3Examination of conformity with respectto purchase order stipulations

Check compliance with clientsrequirement as per PO

MajorVerification of clientsrequirements & standards

100%clients requirements &

standardsclients requirements &

standardsCertification 3 1,2

C4 Dispatch Clearance Inspection documents Major Verification of documents 100%clients requirements &

standardsclients requirements &

standardsInspection Release Note 3 1,2 (Hold)

D Packing & Forwarding

D1 Packing Packaging Major Visual 100%NPCIL/PLL

Approved procedureNPCIL/PLL

Approved procedurePacking List

Written By : Date:

Age

ncy

P = ACTION PERFORM BY

Age

ncy

1 = NPCIL or his Authorized Representative NPCL Remarks

A = APPROVED BY 2 = SES or his Authorized Representative □ Approved without Comment

Checked by &Approved by

R = DOCUMENTS SUBMITTAL FOR REVIEW 3 = Jagtap Engineering Works □ Approved with Comment

H = HOLD POINT □ Not Approved

W = CONVOCATION FOR WITNESS

General Note :1 Co-related original material test certificate is acceptable. In absence of co-related original material test certificate, sample per lot (lot means, all material having same heat mark/material specification requirements) for chemical and physical test shall be drawn and witnessed by PLL. Chemical and

physical test shall be carried out in NPCIL approved labs only and PLL shall witness physical tests. PLL shall submit all material verification report as per material specification to NPCIL – QS for checking / verification and clearance. NPCIL-QS Hold point is only review and clearance. Stamping of Rawmaterial and stamp transfer shall be done by PLL. NPCIL - QS however, reserves the right to physically verify such activities by surprise visits and by retesting the material at NPCIL’s cost. In case the test results are not in line with TC submitted/material specification the cost will have to be borne bymanufacturer/supplier.

2 Welding procedure shall be qualified as per Sec-IX, with additional requirement of Sec-III-NC/ND. (delta ferrite requirement in welding consumable and WPS qualification)

3 Pull out test of which to be conducted & value reported

4 Welding consumable and DP material shall be of NPCIL approved brand make.

5 Witness quantum for NPCIL, QA may be of 10% at random selection basis.

6 Raw material (Like, Vee wire, V wire screen cylinder, flange and Rod) shall be specified with full material specification in bill of material presently only grade is specified in bill of material.