qafco process 1
TRANSCRIPT
Qafco V Steering a Major Fertilizer Project to Completion
Gianluca AliottaCommercial Development Manager
Gas MonetizationSaipem S.p.A.
e-mail: [email protected]
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Table of Contents
Introduction
Scope of Work
Technology Scheme & Design Approach
Contractual Scheme & Execution Approach
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Saipem – Leadership in the Fertiliser Sector Trend on Highest Capacity Ammonia/Urea Complexes
Design 3250 T/DRecord 3719 T/D
Profertil, Argentina
Single Train
EPCIn operation since 2000
Single Train
Engro, PakistanQafco 5 & 6, QatarMatix, India
Design 3850 T/D Revamp Target 4200 T/D
Profertil, Argentina
EPC & EPCSFirst Start-up 2010
Fertinitro, VenezuelaOmifco, Oman
Two Trains
Design Fertinitro 2x2200 T/DDesign Omifco 2x2530 T/D
EPCIn operation since 2001In operation since 2005
Snamprogetti™ 5000+ T/D
Snamprogetti™5000+ T/D
Same performancewith one train
as two world’s largesttwo trains complexwith many savings
Design ready, based on well proven process lay-out scheme as well as proven and referenced design for all major critical machines and equipments
Introduction
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Ammonia & Urea World Scale Project Location: Mesaieed, Qatar
Existing Qafco’s PlantsQafco5 + Qafco 6 plants area
Introduction
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Project Scope of Work
Process UnitsAmmonia 2 x 2300 (MTPD)
Urea Synthesis 1 x 3850 (MTPD)
Urea Granulation 1 x 3850 (MTPD)
UF85 1 x 85 (MTPD)
U&OsPower & Steam Generation 200 (MVA) / 840 (T/H)
SW / CW 125,000 (M3/H) / 64,000 (M3/H)
Potable water 36 (M3/H)
BFW 840 (M3/H)
Desalination Water 225 (M3/H)
Plant Instrument air 10,390 (NM3/H)
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Project Scope of Work
U&OsSolid Urea Storage 1 x 100,000 (MT)
Solid Urea Handling Facilities 1 x 1000 (MTPH)
Liquid Ammonia Storage & Pumping Facilities 2 x 50,000 (MT)
Ammonia Loading System 1 x 1000 (MTPH)
Extension of the existing berth of Jetty no 1 5,000 to 70,000 (DWT)
Qafco V – Steering a Major Fertilizer Complex to Completion
2 Ammonia Plants
1 Urea Plant
Cogen2 Plant
Sea Water Cooling Unit Urea bulk Hall
Project Scope of Work
7
QAFCO-V Site
Qafco V – Steering a Major Fertilizer Complex to Completion
Ammonia Storage
Cogen 1
Jetty Expansion
Project Scope of Work
8
QAFCO Existing Facilities Site
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Project Scope of Work
Description U/m Quantity
Buildings Nr. 12
Earth Movement m3 2.250.000
R.C. Concrete m3 120.000
Concrete Paving m2 163.000
Piping Tons 23.200
Steel Structures Tons 33.000
Equipment/Packages Tons 54.000
Electrical Cables km 2.850
Instrument Cables km 3.660
Insulation m2 262.000
Painting m2 713.000
MAIN QUANTITIES
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AMMONIA: HALDOR TOPSOE A/S
UREA: SNAMPROGETTITM
GRANULATION: UFT
UF85: PERSTOP
Technology Scheme & Design Approach
10
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Technology Scheme & Design Approach
Haldor Topsoe A/S Ammonia Process
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CARBONDIOXIDE
VACUUMSYSTEM
WWT
TO LP SECTION
FEED
PC AS BFW
AMMONIA UREASOLUTION
HIGH PRESSURE SECTION LOW PRESSURE SECTIONMEDIUM PRESSURE SECTION VACUUM SECTION
WASTE WATER TREATMENT SECTION
Technology Scheme & Design Approach
SnamprogettiTM Urea Process
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UFT Granulation Process
Technology Scheme & Design Approach
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Contractual SoW EPCC
Contractual Mode LSTK
Awarded to Saipem / HDEC(as Consortium)
Consortium’s Leader Saipem
Contractual Scheme & Execution Approach
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Contractual Scheme & Execution Approach
Activity by
License & Basic Engineering Design
SaipemDetailed Engineering
Procurement
Construction HDEC
Commissioning & Start-up Saipem