pumps & accessories for the air conditioning and

Pumps & Accessories for the air conditioning and refrigeration industry

www.aspenpumps.com

46

aspen contents

designed by engineers for engineers...

Aspen was established in 1992 by

three engineers who were installing

air conditioning and refrigeration

equipment. This often proved to be

awkward with the existing products, so

we developed the peristaltic condensate

pumps to meet our own needs.

Since then Aspen Pumps have developed

a market leading range of pumps,

designed and manufactured

in the UK, for all conditions and

variable installations. The success has

been built by hands-on knowledge

of installation engineers.

6 20 28 30 38

Only Advanced Engineering’s indoor rangeof Coil Cleaners and condensate drain cleanare approved ‘pump safe’ by Aspen Pumps.

32

04 PERISTALTIC PUMPS

06 Universal

08 Standard

10 MK4 & Mechanical

12 Compressor Sensor

14 TANK PUMPS

16 Hi-flow

18 Hi-lift

20 Heavy Duty

22 Hot Water

24 MINI PUMPS

26 Mini Aqua

28 Mini Orange

28 Maxi Orange

30 Mini Lime

30 Maxi Lime

32 Lime Systems

34 SUPERMARKET PUMPS

36 ERRP & Cold Cabinet

38 Low Profile ERRP

40 Macerator

42 COLUMN PUMPS

44 PUMP ACCESSORIES

RECLAIM UNITS

46 EcoWarrior

48 EcoBuddy

50 CONTROLS

52

70

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Peristaltic PumpsIn 1992 Aspen pioneered the use of Peristaltic condensatepumps and today are still setting the standard forreliability and innovation.

Peristaltic pumps offer the ideal solution

for condensate removal due to the

combination of quietness, reliability and

installation advantages. The Peristaltic

rotary movement generates a continuous

pressure meaning that the pump can be

sited over 15m away from the

condensate source with no effect on

performance. In addition, the pump

mechanism does not come into contact

with the water, removing the risk of

contamination or corrosion.

New & improved UniversalThe Universal peristaltic pump operates with two

temperature sensors. These allow the pump to detect

and be triggered by a change in air temperature,

making this pump suitable for many applications.

New & improved StandardThe Standard peristaltic pump is triggered by

the hard-wired cooling signal from the air

conditioning unit.

MK4The MK4 peristaltic pump operates using water level

sensors. This allows the pump to detect and be

triggered by the level of water in the condensate tray.

MechanicalThe Mechanical peristaltic pump operates by using a

remote reservoir with an internal float mechanism. It

is available with or without a high level alarm output.

Compressor SensorIdeal for applications where complete silence is

important. The Compressor Sensor pump is triggered

by a sensor, which is designed to be mounted onto the

compressor in an external condenser unit.

Peristaltic accessories are available on page 44

• QUIET OPERATION

• SITED AWAY FROM THECONDENSATE SOURCE

• RELIABILITY & LONG LIFE

• CAN RUN DRY

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7

• Senses 5˚C differential across the evaporating coil

• Only requires live/neutral supply and 2 sensors either side of the evaporating coil – one ‘air on’ and one ‘air off’

• Operates only on cooling

• Self-priming lifts 3 metres

• 12 metres discharge head

• Water flow rate: 6.25 ltrs per hr@ 12 metres head

• 3 minute timer overrun

• No siphoning back

• No loud sound from dry running

• Manual test switch

• Pumps water, fibrously contaminatedwater and air

• Pump rating: 0.2A, 230V ACAlternative voltages available

• Connecting cable: 3 metres

• Fire retardant plastics

• Inlet /outlet size: 6mm

• Push-in plug

• Wall-mounted bracket

TECHNICAL SPECIFICATIONS

6

We recommend that you inspect the pump head regularly, andchange the pump head tube every12 months or more frequently if required.

SERVICE GUIDE

ELECTRICAL CONNECTIONS

INSTALLATION NOTES

The Universal peristalticpump operates with twotemperature sensors. Theseallow the pump to detectand be triggered by achange in air temperature,making this pump suitablefor many applications.

The Universal is designed to fit in ceiling

voids and lift the condensate water from

wall mounted machines where a gravity

drain is too obtrusive. It can also be

used on cassettes fitted with an internal

lift pump.

The pump can be mounted remotely

as it is self-priming to a height of

3 metres and will pump 6.25 litres of

water per hour against a maximum

head of 12 metres. The pump runs

constantly while the air conditioning

system is cooling – when the cooling

switches off a 3 minute timer ensures

that the condensate tray is emptied

before the pump switches off.

The Universal pump is a peristaltic

rotary type - which means that it is

quiet in operation, very reliable and will

run dry without fear of damage or

embarrassing noise. Unlike other pumps

using either mechanical or electrical

conductivity sensors, the Universal does

not suffer from corrosion or

contamination problems.

Product Height Width Depth Weight

115mm 135mm 77mm 1.35kgUNIVERSAL

PUMP DIMENSIONS

Connect the pump to the appropriate driptray (using the vinyl tube supplied), thenconnect to the mains power supply.Situate the red sensor in the ambient ‘airon’ side of the evaporating coil (NOTTOUCHING COIL). Position the bluesensor to the ‘air off’ side of theevaporating coil. This will sense 5ºCdifferential and operate the pump.

The pump is designed to sit level on itsbase and MUST at all times have adequatespace around it for good ventilation.

Ensure that there are no kinks or trappedparts in the piping, which must have a6mm I/D and a 9mm O/D. Fix the pipes withcable ties to the pump inlet and outlet.

PLEASE NOTE: where space is limitedlay and fix suction vinyl tube alongbottom of condense tray, as pump isself-priming.

A variable connector is provided to makeeasy installation between the condensatetray outlet and vinyl tube.

PUSH-IN PLUG

Brown Live

Blue Neutral

Green/Yellow

Earth

Universal

FP 2082/2

NEWIMPROVED SMALLERDESIGN

9

• Operates on hard-wired 150-230V cooling signal



• Water flow rate: 6.25 ltrs per hr @ 12 metres head





• Pumps water, fibrously contaminated water and air




• Push-in plug



8


All the peristaltics now come with a wall-mounted bracketwhich is designed to hold a replacement head tube for yourservicing convenience.

SERVICE GUIDE

Brown Live

Blue Neutral

Green/Yellow Earth

Black Switched live from signal


INSTALLATION NOTES

The Standard peristalticpump is triggered by the hard-wired coolingsignal from the airconditioning unit.

The Standard is designed to fit in ceiling

voids and lift the condensate water from

wall mounted machines where a gravity

drain is too obtrusive. It can also be

used on cassettes fitted with an internal

lift pump.

The pump can be mounted remotely

as it is self-priming to a height of

3 metres and will pump 6.25 litres of

water per hour against a maximum head

of 12 metres.

The pump runs constantly while the air

conditioning system is cooling – when

the cooling switches off a 3 minute

timer ensures that the condensate tray

is emptied before the pump switches

off. Rollers in the pump act as check

valves to stop the condensate draining

back into the condensate tray.

The Standard pump is a peristaltic

rotary type - which means that it is

quiet in operation, very reliable and

will run dry without fear of damage or

embarrassing noise. Unlike other pumps

using either mechanical or electrical

conductivity sensors, the Standard

does not suffer from corrosion or

contamination problems.


115mm 135mm 77mm 1.35kgSTANDARD

PUMP DIMENSIONS

Connect the pump to the appropriate driptray (using the vinyl tube supplied), thenconnect to the mains power supply, andcontrol link to the air-conditioning unitscooling signal.

PLEASE NOTE: The signal wire must beconnected to the cooling signal only.This ensures that when the system ison heating, the pump does not run.

The pump is designed to sit level on itsbase and MUST at all times have adequatespace around it for good ventilation.

Ensure that there are no kinks or trappedparts in the piping, which must have a6mm I/D and 9mm O/D. Fix the pipes withcable ties to the pump inlet and outlet.

A variable connector is provided to makeeasy installation between the condensatetray outlet and vinyl tube.

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Standard

FP 2081/2

NEWIMPROVED

SMALLERDESIGN

11

MK4 • Operates on bead contact with water• 3 minute timer overrun

Mechanical • Operates on a float switch• 2 reservoir options available• Available with an alarm option







• Pumps water, contaminated water & air




• Push-in plug



10

The pump is designed to sit level on its base andmust at all times have adequate space around itfor good ventilation.

Ensure that there are no kinks or trapped partsin the piping, which must have a 6mm I/D andan 9mm O/D. Fix the pipes with cable ties to thepump inlet and outlet.

Both the MK4 and Mechanical share the same SERVICE GUIDE &ELECTRICAL CONNECTIONS as theUniversal peristaltic pump (see page 6).

MK4 INSTALLATION NOTES

The pump is designed to be mounted

remotely if required and has a 3 metre

(9.8ft) lead to the float switch. Simply

position the float switch in the

condensate tray or fix to the drain-pipe

connection (depending on chosen

reservoir). Then connect the reservoir

to the pump.

Connect the pump to the appropriate driptray (using the vinyl tube supplied), thenconnect to the mains power supply.

WATER LEVEL DETECTOR:When the unit is first switched on you needto allow 5 mins for the electronics to stabilise.

To ensure that the detector will operatesatisfactorily, please abide by the following:

1. The detector will trigger when thewater level has reached the first 2 or 3mmof the sensor, this should be taken intoaccount when positioning the height ofthe sensor. As the device works on heatconductivity it can take up to 30 secs forthe pump to switch on.

2. Position the sensor away from directdraught and make sure the tip is aminimum of 5mm from the base of thetray. Ensure the tip is in free air andunable to touch the sides. The ambientsensor within the cable 5cm from the tipcan be seen as a small disc beneath thesleeve, this should also be positioned infree air to avoid any heat conduction.

MECHANICAL INSTALLATION NOTES

Connect to the mains power supply.

Decide which reservoir is correct for yourinstallation and position the reservoir intothe condensate tray or to the drainpipeconnection (depending on whichreservoir you use).

Ensure you have placed the float magnet facing upwards. Then Connect the pump tothe reservoir (using the vinyl tube supplied).

ALWAYS ENSURE RESERVOIR IS MOUNTED HORIZONTALLY

The MK4 peristaltic pumpoperates using water levelsensors. This allows thepump to detect and betriggered by the level ofwater in the condensate tray.

The detector has two sensors within the

head which warm up to 15C̊ above

ambient. When the lower sensor comes

into contact with water, the heat

conductivity from the sensor provides a

temperature difference energising the

pump. Once the level of the water has

dropped below the tip of the sensor, the

pump will continue until the the sensor

has completely dried out.

The Mechanical peristalticpump operates by using aremote reservoir with aninternal float mechanism. It is available with orwithout a high level alarm output.


145mm 160mm 83mm 1.7kgMK4 &MECHANICAL

PUMP DIMENSIONS

FP 2080FP 2078

(WITH ALARM) FP 2079

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MK4 & Mechanical

1312

• Operates on 150-230V compressor signal








• Pumps water, fibrously contaminated water and air




• Push-in plug


• Mains cable: 3 metres

• Sensor cable: 10 metres



SERVICE GUIDE

Brown Live

Blue Neutral

Green/Yellow

Earth


INSTALLATION NOTES


145mm 160mm 83mm 1.7kg

126mm 22mm 16mm 0.1kg

PUMP

SENSOR

PUMP DIMENSIONS

Decide where the pump will be locatedand connect it to the appropriate drip tray(using 6mm I/D vinyl tube), then connectto a 240V mains power supply.

Position the sensor vertically against thecompressor, so it protrudes above the topof the compressor like an aerial. This isimportant as it is where the electromagneticfield is strongest. Use the cable tie suppliedto fix the sensor securely to the compressor.A 10m sensor cable is supplied, which canbe extended if required.

The pump is designed to fit level on itsbase and MUST have adequate ventilationspace around it at all times.

Ensure that there are no kinks or trappedsections in the piping, which must have a6mm I/D and 9mm O/D. Fix the pipes withcable ties to the pump inlet & outlet.

A variable connector is provided to alloweasy fixing between the condensate outlet tray and the vinyl tube.

Ideal for applications where complete silence is important.

The Compressor Sensor pump is

triggered by a sensor, which is designed

to be mounted onto the compressor in

an external condenser unit. When the

air conditioning system starts up, the

compressor produces a localised electro-

magnetic field, triggering the sensor, which

in turn activates the peristaltic pump. The

pump runs constantly while the compressor

is operational. When the compressor

switches off, a 3 minute timer ensures

that the condensate tray is emptied

before the pump switches off.

Rollers in the pump act as check valves

to stop the condensate draining back

into the condensate tray.

The pump can either be fitted in the

ceiling void or installed within the

condenser unit (or nearby), as long as

the pump and it's plug/socket are

sheltered and fully protected from any

water ingress. The pump can be

mounted remotely in this way, as it is

self-priming to a height of 5m and will

pump 6.25L/h of water against a

maximum head of 12m. The Compressor

Sensor pump is a peristaltic rotary type -

which means that it is quiet in operation,

very reliable and will run dry without fear

of damage or embarrassing noise.

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Compressor SensorFP 2584

1514

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Tank PumpsWhen looking for high flow rate, reliability and value formoney, Aspen tank pumps are the perfect solution.

• HIGH FLOW RATES

• BUILT IN HIGH LEVEL SAFETY

• HOT & COLD WATER OPTIONS

• VALUE FOR MONEY

Improved Hi-flow 1L & 2LHi-flow tank pumps are designed to collect condensate

water from refrigeration and air conditioning units.

They operate automatically when the float rises and

will discharge to a head of 4.6 metres.

Hi-lift 1L & 2LHi-lift tank pumps are designed to collect condensate

water from refrigeration and air-conditioning units.

They operate automatically when the float rises to

discharge to a head of 12 metres. The Hi-lift will

pump a smaller volume of water than the Hi-flow,

but to a greater head.

Heavy Duty 6m & 10mHeavy Duty pumps are designed for the rapid removal

of condensate. They are particularly useful in situations

where multiple refrigeration units are installed, or

where large refrigeration systems deposit considerable

quantities of condensate at one time.

Hot Water Heavy Duty & EconomyThe Hot Water Heavy Duty and Economy pumps are

designed to collect hot water from humidifier drain

down cycles and normal condensate water from any

associated air conditioning or boiler systems.

NEW, COMPACT HI-FLOW 0.5 LITRE TANK PUMPThe same market leading reliability of the Hi-flow

pump, for use when space is limited.

Tank pumps accessories are available on page 44

COMING

SOON

Aspen’s continued focus on innovation

has created a market leading range of

tank pumps, designed to suit a diverse

array of applications. With reliability

as the key decision criteria, the tank

pumps are designed to perform even

under the most challenging of

applications, including hot water.

Aspen’s Hi-flow tank pumps are designed

to collect condensate water from

refrigeration and air-conditioning units.

They operate automatically when the

float rises and will discharge to a head of

4.6 metres.

The Hi-flow will pump agreater volume of waterthan the Hi-lift, but to a lesser head.

The Hi-flows incorporate two high quality

switches, activated by a float system. One

operates the centrifugal type pump and

the other is used as a high level safety

switch. In the event of a pump failure

this device will switch off the refrigeration

unit and can simultaneously activate an

optional audio and/or visual alarm.

The deck of the pump is clear plastic

for quick and easy internal inspection,

and it comes with a 2 metre long

cable with push in plug which makes

installation and maintenance easier.

In all cases a tank pump must be sited

under the source of the condensate.

17

• Tank capacity: 1 litre or 2 litres

• 4.6 metres discharge head

• Water flow rate: 288 litres per hr max

• In-line valve to prevent siphoning back

• Pre-wired safety float switch

• Clear deck for quick and easy inspection

• Incorporated back-plate for vertical mounting

• Pump rating: 0.6A, 230V A.C.Alternative voltages available

• Auto-resetting thermal cut-out toshaded pole motor


• Safety switch 4.0A max


• 2 inlet positions: 25mm ø

• Outlet size: 6mm x 10mm



140mm 235mm 140mm 1.7kg

170mm 235mm 140mm 1.75kg

HI-FLOW1L

HI-FLOW2L

16

PUMP DIMENSIONS

300

250

200

150

100

50

00 1 2 3 4

FLO

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HI-FLOW PERFORMANCE

METRES HEAD

Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in thepump housing.

SERVICE GUIDE

Brown Live

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2x Black Safety switch


2L: FP 2122 TAN

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Hi-flow 1L & 2L

NEWIMPROVED

DESIGNNow with 6mm & 10mm outlet barb

1L: FP 2096

Aspen’s Hi-lift tank pumps are designed

to collect condensate water from

refrigeration and air-conditioning units.

They operate automatically when the

float rises to discharge to a head of

12 metres.

The Hi-lift will pump asmaller volume of waterthan the Hi-flow, but to a greater head.

The pumps incorporate two high quality

switches, activated by a float system. One

operates the centrifugal type pump and

the other is used as a high level safety

switch. In the event of a pump failure

this device will switch off the refrigeration

unit and can simultaneously activate

an optional audio and/or visual alarm.

The pump is a peristaltic rotary type,

which means that it is quiet in operation,

very reliable and will run dry without fear

of damage or embarrassing noise.

Unlike other pumps using either

mechanical or electrical conductivity

sensors, the Hi-lift does not suffer from

corrosion or contamination problems.

The deck of the pump is clear plastic

for quick and easy internal inspection.

19

• Tank capacity: 1 litre or 2 litres




• Requires 230V supply only

• Water flow rate: 11 litres per hr@ 12 metres

• Clear deck for quick and easy inspection

• Fits into shallow ceiling void or unit

• Incorporated back-plate for vertical mounting

• Pump rating: 0.4A, 230V A.C.Alternative voltages available

• Pumps water, fibrously contaminatedwater and air

• 4 amps pre-wired safety switch



• Outlet size: 6mm



132mm 235mm 140mm 1.8kg

165mm 235mm 140mm 2kg

HI-LIFT1L

HI-LIFT2L

18

PUMP DIMENSIONS

Inspect the pump head regularly andchange the pump head tube every12 months or more frequently ifrequired. Flush the pump thoroughlywith anti-bacterial wash every 6months to avoid sludge build-up inthe pump. This only takes 3 minutes!

SERVICE GUIDE

Brown Live

Blue Neutral

Green/Yellow

Earth



15

12

9

6

3

00 3 6 9 12 15

METRES HEAD

FLO

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HI-LIFT PERFORMANCE

1L: FP 2099

2L: FP 2071

Hi-lift 1L & 2L

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The Aspen Heavy Duty pumps are

designed for the rapid removal

of condensate. They are particularly

useful in situations where multiple

refrigeration units are installed, or

where large refrigeration systems

deposit considerable quantities of

condensate at one time.

The pump unit is robustly

constructed and designed to give

reliable performance. This is

particularly important in environments

where efficient cleanliness is of

utmost importance.

Two floats provide the operational

control, one to operate the pump,

and the other a safety float to be

wired into the refrigeration unit

control circuit.

The Heavy Duty tank pumps have a greaterwater flow rate than the Hi-flow tank pumps, for more heavy dutyapplications.

21

Heavy Duty 6m• 6 metre discharge head

• Power supply: 230V 1.5AAlternative voltages available

• Water flow rate: 900 litres per hr

Heavy Duty 10m• 10 metre discharge head

• Power supply: 230V 0.7AAlternative voltages available

• Water flow rate: 1250 litres per hr

• Tank capacity: 4 litres

• 6 &10 metre discharge head

• Non-return valve


• 4 amps pre-wired safety switch

• Plastic tank and pump unit fire retardant plastics





205mm 300mm 150mm 3.5kg

265mm 300mm 150mm 4.3kg

HEAVY DUTY6m

HEAVY DUTY10m

20

PUMP DIMENSIONS

Brown Live

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1400

1200

1000

800

600

400

200

00 2 4 6 8 10

METRES HEAD

FLO

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HEAVY DUTY PERFORMANCE

HEAVY DUTY6m

HEAVY DUTY10m


SERVICE GUIDE

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Heavy Duty 6m & 10m

6m: FP 2074

10m: FP 2066

The Hot Water pumps aredesigned to collect hotwater from humidifier draindown cycles and normalcondensate water from anyassociated air conditioningor boiler systems.

23

Hot Water Heavy Duty• 2 metres connecting cable

• Water flow rate: 1800 litres per hour


• Maximum discharge head: 15 metres

• Pump rating: 230V AC 1.1AAlternative voltages available

• Pre-wired safety switch 230V, 4A max

• Max. water temp: 100ºC

• 2x non-return check valves



Hot Water Economy• 2 metres connecting cable• Water flow rate: 900 litres per hour• Tank capacity: 4 litres• Maximum discharge head: 6 metres• Pump rating: 230V 1.5A

Alternative voltages available• Pre-wired safety switch 230V, 4A max• Max. water temp: 100ºC• Fire retardant plastics• No non-return valve supplied• 2 inlet positions: 40mm ø• Outlet size: 10mm



160mm 355mm 320mm 7kg

205mm 300mm 150mm 3.6kg

HOT WATERHEAVY DUTY

HOT WATERECONOMY

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PUMP DIMENSIONS

Brown Live

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2000

1600

1200

800

400

00 3 6 9 12 15

METRES HEAD

FLO

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HOT WATER PERFORMANCE

HOT WATER ECONOMY

HOT WATER HEAVY DUTY

Hot Water Heavy DutyThe internal pre-wired safety float is

a low current switch to stop the drain

down cycle in the unlikely event of

pump failure. The pump is operated

via internal float switches.

Hot Water EconomyThe pump unit is built of heat resistant

cycoloy and operates in the same way

as the Heavy Duty tank pumps (see

pages 20-21).

HOT WATER HEAVY DUTYFP 2132

HOT WATER ECONOMY

FP 2092


SERVICE GUIDE

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Hot Water Heavy Duty & Economy

2524 2524

MIN

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Mini PumpsSince the launch of the Mini Orange, Aspen has becomethe global market innovator for Mini Pumps. Aspen hasbuilt a reputation for designing reliable and quiet pumps,that the installer can fit where space is limited.

Mini AquaThe ultra slim Mini Aqua is the latest addition to

Aspen’s family of mini pumps. It has been designed to

give the installation flexibility needed, where the latest

generation of A/C units are becoming even smaller.

Mini Orange & Maxi OrangeThe Mini Orange and Maxi Orange condensate pumps

allow great installation flexibility. Perfect for fitting

quickly and easily either above the false ceiling, behind

wall-mounted evaporators or in the plastic conduit.

Mini Lime & Maxi LimeThe Mini Lime and Maxi Lime pumps are completely

unique, in both their design and installation advantages.

The pumps are clipped directly onto the reservoir so there

is minimal suction lift. The Lime pumps are completely

reversible and also benefit from easy access for servicing.

Lime SystemsOnce you have selected the required Lime pump, the

next step is choosing the desired system. There are 5

types of trunking systems available; all comprise all the

components required: pump, elbow, 800mm conduit

& ceiling plate. (Pump is available without system).

NEW EASYFITA discreet mini pump that can be mounted directly

below the wall unit.

Mini pumps accessories are available on page 44

COMING

SOON

• QUIET

• SMALL

• RELIABLE

• FLEXIBLE INSTALLATION OPTIONS

The Mini Lime was an industry

revolution, a one piece pump held

horizontally within a dedicated system,

which allows easy access and pipe

management. Following the trend for

smaller AC units, the Mini Aqua was

designed to fit in the smallest of spaces,

continuing Aspen’s focus on making the

installer’s life easier.

MIN

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SYSTEM LOCATION

• Power supply: 230V AC < 16W

• 1PH 50/60 Hz

• 3A volt-free alarm wires, N.O, N.C. contacts rated @ 5A inductive at 230V

• Hall effect semi conductor level sensors, with high level safety

• Water flow rate: 10 litres/hour at zero head

• Maximum recommended head: 10 metres

• 21dB(A) @ 1 metre head

• Fully potted

• Thermally protected

• CE marked


26 27

FALSE CEILING

EVAPORATOR COIL

CONDENSATE DRAIN TRAY

CONDUIT

VINYL TUBE


28mm 165mm 28mm 0.18kgMINI AQUA

PUMP DIMENSIONS

1

2

EXAMPLE POSITIONS

1 INSIDE EVAPORATOR

2 INSIDE CONDUIT

The Mini Aqua is the latest addition to

the Aspen family of mini pumps, and has

been designed to give the installation

flexibility, where the latest generation of

A/C units are becoming even smaller.

The Mini Aqua is designed to be installed:

• within wall mounted evaporators

• in plastic conduit

By connecting the drain hose to the

reservoir and placing the pump drive

unit within the evaporator or conduit,

condensate water can be pumped to

a height of 8 metres.

Using the provenfunctionality of our other mini pumps, the Mini Aqua is also incredibly slim in size.

Measuring only 28mm in height and 28mm indepth, it is probably the smallest condensate pump in the world!

ACTUAL SIZE

Mini Aqua

FP 2406

15

12

9

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00 3 6 9 12 15

LITRES PER HOUR

MET

RES

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MINI AQUA PERFORMANCE

WE RECOMMEND USING THIS PUMP FOR

NO GREATER THAN 10m HEAD(WITH 1m SUCTION LIFT)

25

20

15

10

5

00 5 10 15 20 25

LITRES PER HOUR

MET

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MAXI ORANGE PERFORMANCE15

12

9

6

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00 3 6 9 12 15

LITRES PER HOUR

MET

RES

HEA

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MINI ORANGE PERFORMANCE

SYSTEM LOCATIONThe Aspen Mini Orange andMaxi Orange pumps are designed to be installed:

• above the false ceiling where possible

• behind wall mounted evaporators

• in plastic conduit

By connecting the drain hose to the

reservoir and placing the pump drive

unit within the evaporator, condensate

water can be pumped away to a

suitable drain.

Within the Orange kit there are two

reservoirs to choose from, which must

sit flat and horizontal. One allows you

to connect directly to the drain hose

of the evaporator and the second

reservoir can be placed directly into

a condensate tray.

MINI ORANGE FP 2212

MAXI ORANGE FP 2210

• Mini Orange Power supply: 230V-16WMaxi Orange Power supply: 230V-21W

• 1PH 50 Hz



• Fully potted


• CE marked

Mini Orange

• Water flow rate: 10ltrs/hour at zero head



Maxi Orange





28 29


51mm 107mm 39mm 0.25kg

66mm 122mm 44mm 0.45kg

MINI ORANGE

MAXI ORANGE

PUMP DIMENSIONS

CONDENSATE DRAIN TRAY

CONDUIT

VINYL TUBE

EXAMPLE POSITIONS

1 ABOVE CEILING2 INSIDE CONDUIT3 BEHIND

EVAPORATOR

FALSE CEILING

EVAPORATOR COIL

MIN

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Mini Orange & Maxi Orange



NEWIMPROVEDPERFORMANCE(10M HEAD)

The Aspen Mini & Maxi Lime pumps

are completely unique, in both their

design and installation advantages.

The pumps are clipped directly onto

the reservoir so there is minimal suction

lift. By connecting the drain hose to

the reservoir of the pump unit,

condensate water can be pumped

away to a suitable drain.

The pumps fit securely into a specifically

designed elbow that holds them

horizontally to ensure reliable operation.

The pump and elbow are reversible

therefore they can be installed easily

on either side of an evaporator unit.

The Lime system makes installation

easy by providing a pump complete

with the conduit trunking, in which

the pump and all pipework are hidden.

This system allows easy access for

maintenance and ensures that the

reservoir is level at all times.

• Completely reversible• Quick and easy to install

Simple…1. Select Mini or Maxi Lime

2. Choose from the 5 trunking ranges available(see next page)

31

25

20

15

10

5

00 5 10 15 20 25 30 35

LITRES PER HOUR

MET

RES

HEA

D

MAXI LIME PERFORMANCE

PUMP DIMENSIONS

15

12

9

6

3

00 3 6 9 12 15

LITRES PER HOUR

MET

RES

HEA

D


NO GREATER THAN 15m HEAD

MINI LIME PERFORMANCE

• Mini Lime Power supply: 230V - 16WMaxi Lime Power supply: 230V - 16W

• 1PH 50 Hz



• Fully potted


• CE marked

Mini Lime




Maxi Lime


• Maximum recommended head:15 metres




79mm 99mm 44mm 0.31kg

115mm 99mm 44mm 0.47kg

MINI LIME

MAXI LIME

30

MIN

I PU

MPS

Mini Lime & Maxi Lime

MAXI LIME


NO GREATER THAN 10m HEAD

NEWIMPROVEDPERFORMANCE(10M HEAD)

Once you have selected the required

pump, the next step is choosing the

desired system. There are 5 types of

trunking systems available.

The systems all comprise ofall the components required:pump, elbow, 800mmconduit & ceiling plate.

For simple installations the Slimline

system is perfect (Slimline is a non

extendable range of trunking).

For both simple and more complex

installations the BBJ and Inoac system

packs are ideal. They can be integrated

within the ranges of BBJ (pages 64/65),

Inoac (page 66/67) and Inaba trunking.

This allows for maximum installation

flexibility when required.

Finally there are the Artiplastick and

Optimal systems which can be integrated

within the Artiplastick and Optimal ranges

of trunking accessories respectively.

The Lime pumps are available on their

own, without a system.MINI LIME OEM: FP 2124 MAXI LIME OEM: FP 2215

33

Systems available for Mini Lime

• Slimline system IVORY: FP 1500(includes conduit sleeve) WHITE: FP 2857

• BBJ system IVORY: FP 2083WHITE: FP 2856

• Inoac/Inaba system IVORY: FP 2100WHITE: FP 2855

• Artiplastick system IVORY: FP 2077

• Optimal system IVORY: FP 2291

Systems available for Maxi Lime

• BBJ system IVORY: FP 2213

• Inoac/Inaba system IVORY: FP 2214

• Artiplastick system IVORY: FP 2405

• Optimal system IVORY: FP 2290

Please note that the Maxi Lime is suppliedwith BBJ trunking (D.70) as standard.

32

Lime BBJ system

Lime Inoac/ Inaba system

Lime Artiplastick system

70mm

Lime Optimal system

82mm

74mm

79mm

Lime Slimline system

80mm

50mm 60

mm

65mm

61mm

62mm

The Lime pump included in theOptimal system comes complete witha Optimal rubber casing (as shown inthe picture above).

MIN

I PU

MPS

Lime Systems

SLIMLINE SYSTEM

SU

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PS

Supermarket PumpsA complete solution, to meet the growing demand for the reliable condensate removal pumps within the retailrefrigeration industry.

Accessories are available on page 44

3534

• QUICK AND EASY TO INSTALL

• EXCEPTIONALLY RELIABLE

• EASY TO CLEAN

• LOWER CARBON ALTERNATIVE TO EVAPORATOR TRAYS

NEW Low Profile ERRPStanding at a height of only 75mm, it is a simple

but very effective solution for the removal of

water from directly underneath refrigeration units

during the auto defrost cycle. Ideal for individual

refrigeration units with limited space, it is suitable for

both the OEM market and for direct installers.

ERRPThe high capacity Economy Retail Refrigeration

Pump tank and covers are plastic, which not

only makes the unit lightweight and easy to clean,

but has allowed the freedom to incorporate extra

features to benefit the service engineer during

installation and maintenance.

Cold CabinetThe stainless steel Cold Cabinet

Refrigeration Pumps high capacity permits

the draining of several units together.

The pump is operated by floats which activate

sensors as the water level rises in the tank. Cleaning

and maintenance of the pump is simple, as they can

be removed easily from underneath any unit.

MaceratorsThe Macerator pumps are designed to

collect condensation and defrost water

from food hall cabinets. They both

feature an internal filter blade to stop

the pump from clogging with food debris

between maintenance visits and will discharge the

water to a head of 8.5 metres.

As environmental concerns grow over

the use of energy within the retail sector,

the use of energy inefficient

evaporator/condensate trays is starting to

raise questions. Aspen’s refrigeration

pumps offer a lower carbon alternative.

The range is designed to work with

integral HT or LT multidecks. The pumps

are suitable for use by both the OEM

market and direct installers.

SU

PER

MA

RK

ET P

UM

PS

A simple yet very effectivesolution for the removal of water from supermarketretail refrigeration units.

The Retail Refrigeration pumps are low

in height which means they can be easily

installed underneath a refrigeration unit,

where direct drainage is not available and

water needs to be pumped up above the

ceiling and away to a suitable drain. The

high capacity of the pumps also permits

the draining of several units together.

The pumps are operated by floats which

activate sensors as the water level rises

in the tank.

Cleaning and maintenance of the

pumps is simple, as they can be

removed easily from underneath

any unit.

37



• Recommended head: 35 metres max

• Thermally protected 230V motor

• High level safety switch

• Strainer to catch debris

• 50mm inlet hole to lid10mm outlet hose connection

• Side inlet option available

Economy Retail Refrigeration Pump (ERRP)• Plastic• Lightweight• Push-in plug• Handles to enable easy carrying• Water temp: 0°C to 40°C• Single float hall effect switch

Cold Cabinet• Stainless steel• Hard-wired• Water temp: 0°C to 75°C• 3 floats & relay



100mm 585mm 400mm 7.8kg

100mm 590mm 405mm 4.9kg

COLD CABINET

ERRP

36

PUMP DIMENSIONS

4

3

2

1

00 10 20 30 40

FLO

W IN

LIT

RES

/MIN

TYPICAL PERFORMANCE

METRES HEAD

Brown Live

Blue Neutral

Green/Yellow

Earth



ERRP

COLD

CABIN

ET

IMPORTANT: Flush the pump throughwith anti-bacterial wash and cleanboth filters every 6 months or moreoften if required, to avoid sludgebuild-up. Replacement anti-bacterial“Stayclean” strips are recommendedand are available from Aspen Pumps.

SERVICE GUIDE

ERRP & Cold Cabinet

TOP INLET FP 2318SIDE INLET FP 2320


SU

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MA

RK

ET P

UM

PS

Standing at a height of only75mm, it is a simple butvery effective solution forthe removal of water fromdirectly underneathrefrigeration units duringthe auto defrost cycle.

Ideal for individual refrigeration units

with limited space, it is suitable for both

the OEM market and for direct installers.

The tank side of the pump has capacity

for 3.5 litres of water drained directly

from the refrigerator during the auto

defrost cycle, which is pumped away

quickly through two filters to catch

any debris.

The design shares many ‘service

engineer friendly’ features with the

larger, established ERRP, including

lightweight and easy-to-clean plastic

tank and covers, plus a push-in plug

and recessed handles at either end to

enable easy installation and servicing.

39

• Tank capacity: 3.5 litres


• Recommended head: 21 metres max

• Thermally protected 230V motor

• High level safety switch

• Filter to catch debris

• 50mm inlet hole to lid10mm outlet hose connection

• Side inlet option available

• Plastic - injection moulded

• Lightweight

• Push-in plug

• Handles to enable easy carrying

• Water temp: 0°C to 40°C

• Single float hall effect switch


38

4

3

2

1

00 10 20 30 40

FLO

W IN

LIT

RES

/MIN

LOW PROFILE ERRP PERFORMANCE

METRES HEAD

Brown Live

Blue Neutral

Green/Yellow

Earth



IMPORTANT: Flush the pump throughwith anti-bacterial wash and cleanboth filters every 6 months or moreoften if required, to avoid sludgebuild-up. Replacement anti-bacterial“Stayclean” strips are recommendedand are available from Aspen Pumps.

SERVICE GUIDE

Low Profile ERRP


75mm 530mm 240mm 2.4kgLOW PROFILEERRP

PUMP DIMENSIONS

NEW


MAX RECOMMEND21m HEAD

The Macerator pump is designed to

collect condensation and defrost water

from food hall cabinets. It has an

internal filter blade to stop the pump

from clogging with food debris between

maintenance visits and will discharge

the water to a head of 8.5 metres.

The internal pre-wired safety float is

a low current switch to stop the drain

down cycle in the event of pump

failure. The pump is operated via two

internal float switches.

The Macerator pump comes in two different tank sizes: The 4 litre, made from plastic and the 12 litre, made instainless steel.

41

• Self-priming

• 8.5 metres discharge head


• Pump rating: 0.38A 230V AC


• Pre-wired safety switch 4.0A max

Macerator 4L


• 2 inlet positions in deck: 40mm ø & 55mm ø


Macerator 12L


• 2 inlet positions in deck: 40mm ø & 55mm ø

• Additional 3/4” inlet connector in tank




230mm 335mm 150mm 3.8kg

230mm 335mm 310mm 6.8kg

MACERATOR4L

MACERATOR12L

40

PUMP DIMENSIONS

1000

800

600

400

200

00 2 4 6 8 10

FLO

W IN

LIT

RES

/HO

UR

MACERATOR PERFORMANCE

METRES HEAD

Brown Live

Blue Neutral

Green/Yellow

Earth




SERVICE GUIDE

SU

PER

MA

RK

ET P

UM

PS

Macerator Pump 4L & 12L

4L: FP 2305

12L: FP 2307

BEV

ER

AG

E P

UM

PS

43

• Temperature: -20ºC to +90ºC

• Motor options:230V-1Ph-50Hz thermally protected110V-1Ph-60HzOther motors available on request

• Shaft: 316 Stainless steel

• Sealed upper and lower bearings

• Motor IP54 rated (excluding Miniature column pump)

• All pumps supplied with agitator


42

COLUMN PUMP DIMENSIONS

30

25

20

15

10

5

0

21

18

15

12

9

6

3

00 2 4 6 8 10 12 14 16 18 20

HEA

D P

SI

MET

RES

HEA

D

COLUMN PUMP PERFORMANCE

FLOW (LITRES PER MINUTE)

120

173

140

192

185

228

185

228

4 S

TAG

E

1 S

TAG

E

(Mounting plate: 122mm x 149mm)

2 S

TAG

E

3 S

TAG

E

The four Aspen Columnpumps are designedprimarily for beveragechillers, to continuouslypump chilled water arounda python system to providethe optimum cooling rate for soft drinks and cold beverages.

Once the mounting plate is fixed to

the water tank, any of the four

interchangeable pumps can be fitted

by simply twisting the pump so it locks

securely into the bayonet detail on

the plate.

The pumps are just as quick to release

from the plate, without the need to

remove the outlet tube. With minimal

installation costs and low maintenance,

these pumps are ideal for both direct

installers and the replacement market.

Miniature Column PumpFor small chiller and recirculation duties,

this pump offers high

performance and quality

at low cost. The

pump is typically used

in vending machines

but can be adapted to

suit many different markets.

MINIATURE COLUMN PUMP DIMENSIONSAbove fixing surface: 76mm Below fixing surface: 116mm Fixing plate: 136.5mm x 90mm

Brown Live

Blue Neutral

Green/Yellow Earth



MINI

1 STAGE

2 STAGE

3 STAGE

4 STAGE

QUICK TWIST RELEASE

Column Pumps

FP 2866FP 2865

FP 2864FP 2863

PERISTALTICSPARE TUBE KIT

SILICONE GREASE100g

PERISTALTIC ROTOR ASSEMBLY

PERISTALTICFRONT HOUSING &BACK PLATE

PERISTALTICSTANDARDPLUG-IN CABLE

3m PERISTALTICUNIVERSAL PLUG-IN CABLE

PART NO. SA1382

PART NO. FP1282

PERISTALTICPUMP BRACKETFor all Aspen peristaltics

8m PERISTALTICUNIVERSAL PLUG-IN CABLE

TANK PUMPBRACKETFor Hi-flows & Hi-lifts

NON RETURN VALVES(Bag of 5)

1/4” or 3/8”

STRAIGHT CONNECTORS(Bag of 5)

1/4” or 3/8”

REDUCING CONNECTORS(Bag of 5)

1/4” to 3/8”

DRAIN TRAYCONNECTOR(Bag of 5)

16mm with 18,16 &14mm Pipe fitting Ø

INLINE FILTER700 micron mesh

1/4”-1/4” & 3/8”-3/8”

LIME INLET HOSE1 metre length

14mm I/D & 19mm O/D

MINI PUMPFLOAT

PART NO. 1553

PART NO. 1523

1/4” PART NO. 2622 3/8” PART NO. 2624 PART NO. SA1115

PART NO. 2472

PART NO. FP2626

PART NO’s. FRONT HOUSING: 1159 BACK PLATE: SA1161

PART NO. 2457

MINI AQUABRACKET

LIMEBRACKET

PART NO. 1117 PART NO. 1116

PART NO. 2461

PART NO. 1573

PART NO. FP2632 1/4” PART NO. FP2628 3/8” PART NO. FP2630

PART NO. SA2459

1/4” (BAG OF 5) FP2588 3/8” (BAG OF 5) FP25901/4” (50 PIECES) FP2545 3/8” (50 PIECES) FP2646

ANTI BACTERIALTABLET(50 per pack)

18mm Ø

STAY CLEAN STRIP(Bag of 3)

9 x 110 x 25mm

DRAINKLEENONE SHOT(Box of 12)

250ml

VINYL TUBE1/4” x 30m clear or braided3/8” x 30m clear or braided

PART NO’s. CLEAR 1/4”: 1270 BRAIDED 1/4”: 1235CLEAR 3/8”: 1060 BRAIDED 3/8”: 1977

PART NO. 2460

PART NO. FP2418 PART NO. FP1248

4544

PU

MP A

CC

ESSO

RIE

S

SOUND DAMPER(Bag of 5)

4 /6mm

INLINE FILTER (16mm)(Bag of 5)

PUMP TEST BOTTLE500ml capacity

PART NO. 2811

PART NO. FP2858

PART NO. FP2859

COLOURED REDUCERS(Bag of 20)

With 20,18,16 &14mm Pipe fitting Ø

PART NO’s. 16mm: FP2633 18mm: FP2634 20mm: FP2635

REC

LAIM

UN

ITSHighly affordable with nofrills on the outside, it’sextremely efficient on theinside where it matters.

With a 500W oil-less compressor, a large

condenser and high airflow, the

EcoWarrior offers a quick, easy to use

solution for reclaiming refrigerant gases,

which is not only an environmental

necessity but a legal requirement.

Suitable for most types of refrigerant, the

unit has a liquid recovery rate of up to

80kgs/hr, a vapour recovery rate of up to

30kgs/hr, with a purge facility.

Lightweight at under 13kg, the

EcoWarrior has a clear display panel and

a rugged, moulded case with a built-in

carry handle to make your life easier.

47

• Purge facility

• Liquid recovery rate: up to 80kgs/hr

• Vapour recovery rate: up to 30kgs/hr

• Push/pull: up to 320kgs/hr

• 230V & 110V models available

• 500W Oil-less compressor

• High pressure cut out of 410PSIG

• Large condenser and high air flow

• Suitable for most types of refrigerant,both liquid and vapour

• Rugged, moulded case

• Ergonomic carrying handle

• Lightweight at under 13kg

The EcoWarrior is suitable for refrigerants:

R-11, R-12, R-22, R-113, R-114, R-123,

R-134A, R-404, R-407C, R-410A,

R-500, R-502


46

Refrigerant Hoses

• STANDARD HOSE FP 1908

3000 PSI/206 bar burst750 PSI/51 BAR MAX. working pressure

• PREMIUM HOSE FP 1909


Both types of hose are available singly orin packs of 3. They are also available in 3different colours. (Hose length: 72”)


358mm 395mm 275mm 12.5kgECOWARRIOR

DIMENSIONS

230V FP 2566110V FP 2757

NEW

REC

LAIM

UN

ITSThe lightweight EcoBuddyoffers a highly efficient andeasy to use solution forreclaiming refrigerant gases,which has not only becomean environmental necessity,but a legal requirement.

The EcoBuddy has many features which

make it unique in comparison to other

reclaim units. The adjustable shoulder

strap enables the EcoBuddy to be carried

wherever you want, leaving your hands

free. Integrated into this strap is a shorter

carry strap for easy manoeuvring. The

EcoBuddy is lightweight at under 13kg.

The plug socket on the side of the

EcoBuddy can be used to power a

vacuum pump, electric drill, battery

charger or even your radio!

A tool tray is incorporated at the

front of the EcoBuddy for small fittings

and tools. This releases at the push of

a button and latches securely when

pushed shut.

With its own switch, the light is

invaluable in roof spaces, or on roofs

when nights draw in to help you finish

the job.

49

• Available with or without purge facility

• Liquid recovery rate: up to 80kgs/hr

• Vapour recovery rate: up to 30kgs/hr

• Push/pull: up to 320kgs/hr

• 230V & 110V models available

• 500W compressor

• High pressure output of 410PSIG

• Large condenser and high air flow

• Suitable for most types of refrigerant, both liquid and vapour

• Auxiliary socket

• Includes light and tool drawer

• Rugged, moulded case

• Shoulder strap (easy carry)

• Light weight at under 13kg

The EcoBuddy is suitable for refrigerants:

R-12, R-134a, R-22, R-401A/B/C, R-402A/B,

R-404A, R-407A/B/C/D, R-408A, R-410A,

R-500, R-502, R-507 & R-509


48

Refrigerant Hoses

• STANDARD HOSE FP 1908


• PREMIUM HOSE FP 1909


Both types of hose are available singly orin packs of 3. They are also available in 3different colours. (Hose length: 72”)


305mm 260mm 430mm 12.7kgECOBUDDY

DIMENSIONS

230V FP 2127110V FP 2125

CO

NTR

OLS

Fan Speed ControllerControls head pressure to air conditioning

and refrigeration systems by increasing

and reducing fan speed with temperature

on the condenser coil. There is also a

heat pump model for connection to the

reversing valve.

3 Phase Failure + PhaseProtection DetectorDesigned to protect 3 phase motors

and industrial equipment from

over-heating due to a phase failure.

When one phase

goes down

motors can seem

to run normally.

It is not until

the motor

overheats that it

is detected, which

may be too late.

Hi-Level Water SensorFor utmost security! The versatile

Hi-Level Water Sensor is available

with two different sensor options:

• Condensate sensor, as used by the

Aspen MK4 peristaltic pump (page 11).

• Float sensor, as used by the Aspen

Mechanical peristaltic pump (page 11).

and Mini Orange pump (page 28-29).

The Hi-Level Water Sensor can be used

in conjunction with most pumps that

do not include high level safety. It also

has 2 levels of sensing - high and low,

both with N.O, N.C & C.

51

Fan Speed Controller

• Available for cooling only• Optional heat pump model• Condenser temperature coil sensor• Max 3 amp output• Minimum speed setpoint 30 to 60°C• Volts: 230V Hertz: 50-60 Hz• Heat pump model: reversing valve input

24 to 240V A.C. opto isolated

3 Phase Failure + Phase Protection Detector

• Input supply 300 to 480V A.C. phase to phase

• Supply frequency 48-63 Hz• Temp range -20 to 60°C• Relay output 8A 250V A.C. resistive

3A 250V A.C. inductive 8A 24V D.C.

Hi-Level Water Sensor

• Volts: 230V Hertz: 50-60 Hz• Two sensor operating systems available:

condensate sensor or float sensor


Product Height Width Depth

83mm 154mm 52mmVFSC

50

DIMENSIONSProduct Height Width Depth

44mm 150mm 75mm

58mm 90mm 35mm

70mm 125mm 90mm

FSC

3 PHASE

HI-LEVEL

DIMENSIONS

These slim, stylish units are designed

for supply/extract ventilation systems.

So many Controllers on the market

are bulky and unattractive, but

this range from Aspen is designed

to be on show... not hidden in

a cupboard!

The controller can easily be

installed either as a flush-fit unit

(recessed) or as a surface mount

unit (retro-fit). The fascia and

enclosure are designed to be slim

and unobtrusive, while the smooth

keypad provides a simple

interface for the end user,

to allow easy control of

their local ventilation.

Ventilation Fan Speed Controller

• 2 & 4 amp models available

• I230V 50Hz fused

• Maximum ambient temperature: 40°C

• IP33 rated

ELECTRICAL SPECIFICATION

COOLING FP 2094HEATING FP 2095

FP 2131

2 AMP FP 23244 AMP FP 2325

FP 2098

bbj contents

designed by engineers for engineers...

The BBJ line of products have been

developed over a number of years

using our extensive knowledge of air

conditioning installations. These are

designed to compliment our extensive

range of pumps. This includes

condensing unit brackets, protective

guards and a complete range of pipe

fixings, all designed to make life easy

and quick for the installation engineer.

We offer full sales and technical support

from our UK based team who will be

pleased to help with any enquiries.

5352

BRACKETS, GUARDS & BLOCKS

54 Type 1 Brackets

54 Type 2 Brackets

56 Non Metal Brackets

56 Quick Fit Brackets

57 Industrial Galvanised Arms

57 Condensing Unit Drip Trays

58 Condensing Unit Blocks

59 Condensing Unit Guards

PIPE CLIPS & HANGERS

60 Insulclamps

61 Metal Hangers

61 Plastic Hangers

62 QPC’s

62 QPH’s

63 Grip Locks

63 Pipe Ties

64 Stud Clip

64 Channel Clip

ISOLATORS & GRAVITY DRAINAGE

65 Isolators

65 Isolator Security Box

65 Condensate Traps

65 Condensate Drain Pipe

TRUNKING

66 Economy Trunking

68 Inoac Trunking

02

70

TYPE 2 BRACKET

TYPE 1 BRACKET

5554

BR

AC

KETS

, GU

AR

DS &

BLO

CK

S

TYPE

2 B

RA

CK

ET

BBJ offer a range of easy to install Condensing UnitBrackets that benefit from a high quality finish. They offer a professionalappearance and highlyeconomic solution forinstallations.

These sturdy and secure Brackets all offer

horizontal flexibility. They are designed for

easy installation and are boxed complete

with all necessary fixings.

All steelwork undergoes a 5-part

phosphating pre-treatment prior to a

60 micron powder coat finish in ivory.

The Type 1 Brackets are designed

to give the choice of 3 positions,

enabling the installation of equipment

in difficult areas.

The self-adjusting

Type 2 Brackets are

designed for quick

installation and easy

levelling on uneven

wall surfaces.

• 4 sizes available: 60, 90, 140 or 250kg maximum load

• 3 mounting positions:low, central & top(Type 1 250kg - single mounting position only)

• 3 sizes available: 60, 90, 140kg maximum load

• Self-adjusting


450mm - 450mm

500mm - 500mm

550mm - 550mm

680mm - 680mm

60KG

90KG

140KG

250KG

DIMENSIONS


430mm 720mm 370mm

530mm 900mm 470mm

580mm 1100mm 450mm

60KG

90KG

DIMENSIONS

140KG

Condensing Unit Brackets

PART NO.TYPE 1 60kg B6141TYPE 1 90kg B6142

TYPE 1 140kg B6140TYPE 1 250kg B6584


TYPE 2 140kg B6143

INDUSTRIAL GALVANISED ARM

QUICK FIT BRACKET

NON METAL BRACKET

• 2 sizes available: TYPE 1 80kg maximum loadTYPE 2 80kg maximum load

• Ideal for use where thereis salty sea air

• 3 sizes available: 60, 90 or 140kg maximum load

• Levelling system

• Adjustable anti-vibrationrear foot

• Insulating washer and wallfixing kit supplied

5756

• Fits all BBJ Brackets

• Available in 2 sizes

• Choice of metal or plastic

• Flat packed with all required fixings (including 15mm tank connector for outlet)

Product Width Depth Height

800mm 400mm 50mm

1100mm 400mm 50mm

SMALL

LARGE

DIMENSIONS

BR

AC

KETS

, GU

AR

DS &

BLO

CK

S


410 - 460

410 790 460

TYPE 1

TYPE 2

DIMENSIONS


130 - 450

130 - 600

SMALL

LARGE

DIMENSIONS


375mm 800mm 420mm

375mm 800mm 465mm

375mm 800mm 550mm

60KG

90KG

DIMENSIONS

140KG

• 2 sizes available: 450mm (sold as a pair)600mm (sold as a pair)

NEWNEW

Condensing Unit Drip Tray

PART NO.450mm B6859600mm B6860



TYPE 2 140kg B6863

PART NO.SMALL METAL B6147LARGE METAL B6146

SMALL PLASTIC B6591LARGE PLASTIC B6592

NEW

BBJ CONDENSING UNIT GUARD ASSEMBLY

1 Back frame is provided pre-assembled and should be fixed to the wall through the frame in four places.

2 Push horizontal bars on to fixed back frame.

3 Attach pre-assembled front frame and panel by pushing onto the horizontal bars.

4 Self drilling fixings for side and top panels secure the complete frame.

5 Self-adjusting feet are provided to level the front of the unit or to lift the unit off the ground to allow services at ground level.

58

1

2

3

4

5

59

A range of 3 aestheticallypleasing, unobtrusive BBJCondensing Unit Guards to deter vandalism andprevent damage tovaluable equipment.

The Unit Guard framework is a painted

aluminium structure and the panels are

steelwork, which pass through a 5-part

phosphating pretreatment prior to a 60

micron powder coat finish in ivory.

The Guards are simple and easy to install,

and all panels are removable to allow

maintenance of the unit. A back panel

is available for free-standing units and

extra bottom panels are also available for

Guards fixed at high level on walls.

EXTERNAL DIMENSIONS


SMALL 700mm 1000mm 450mm

MEDIUM 1100mm 1100mm 600mm

LARGE 1400mm 1100mm 600mm

INTERNAL DIMENSIONS


SMALL 600mm 900mm 350mm

MEDIUM 1000mm 1000mm 500mm

LARGE 1300mm 1000mm 500mm

PACKING WEIGHTS

Product Weight

SMALL 19kg

MEDIUM 28.5kg

LARGE 34kg

(Units can be supplied

in other colours subject

to requirements)

BBJ Condensing Unit Blocks

• Adapts to all units

• UPVC

• 2 lengths available:SB 450mm length (12 per box) including fixingsSB 1000mm length (2 per box) including fixings

• Maximum load 250 kilos on one point

80mm

70mm

95mm

BR

AC

KETS

, GU

AR

DS &

BLO

CK

S

BBJ Condensing Unit Guard

PART NO.SB 450mm B6658

SB 1000mm B6659

PART NO.SMALL B6192MEDIUM B6191LARGE B6190

PIP

E C

LIPS &

HA

NG

ER

S

BBJ Insulclamps are a well-known range

of pipe clips, supporting individual pipes

in a thermo-rubber cushion between 2

metal parts. Used in the air-conditioning

and refrigeration industry, Insulclamps are

ideal for bigger commercial installations.

The clamps are made of metal and are

therefore safe in the event of a fire

if they are fitted in ceiling voids. The

Insulclamps can be used both internally

and externally.

BBJ Insulclamps provide a simple yet excellentlyengineered solution to the problem of effectivepipe support.

61

• Bagged in 10’s

• A complete range of 14 sizes to fit 1/4” to 41/8” O/D pipes

• Insulates against heat loss and reduces vibration

• Semi-rigid inserts offer good heat resistance

• Plastic inserts designed to withstand temperatures from –25°C to +125°C

• Quick to install with integral lock nuts

• All metal parts are zinc plated andcolour passivated to resist corrosion

• Fits into shallow ceiling void or unit

• Fix to 40 x 40mm and 40 x 20mm channel

• Aluminium channel supplied in either 1 metre (B6000) or 3 metre (B6023) lengths

INSULCLAMP SPECIFICATIONS

60


• Quick and easy pipe installation

• Avoids the need for cable trays

• 8 microns colour passivation coating

• Use in areas that are fire sensitive

METAL HANGER SPECIFICATIONS

BBJ 2 BBJ 3 BBJ 4B6492 B6493 B6494

3/8” 1/2” 5/8”

5/8” 7/8” 1 1/8”

LIQUID

GAS

DIMENSIONSApproximate pipe sizes (allowing for insulation)

BBJ Hangers are used to support pipe work hanging from ceilings. They hold both liquid and gas lines.

They fit on both M8 and M10 size studding,

saving time when supporting pipework or

condensate lines. The hangers are adjusted by

simply twisting them up or down the rod. They

need to be installed every 6ft, and using Hangers

means that you no longer need to hang cable trays.


• Quick and easy pipe installation

• Avoids the need for cable trays

• Adjustable clipping mechanism

PLASTIC HANGER SPECIFICATIONS

BBJ P2 BBJ P3 BBJ P4B6543 B6544 B6545

3/8” 1/2” 5/8”

5/8” 7/8” 1 1/8”

LIQUID

GAS


BBJ Plastic Hangers are the idealsolution to support pipework

hanging from ceilings.

This dual stud size clamping system will

fit securely to both M8 and M10 studding.

Three sizes are available, all offering a wide range of

adjustment to fit different insulated pipe diameters.

SIZES AVAILABLE & PART NUMBERS

SIZE PART NO. SIZE PART NO.

1/4” B6268 1 3/8” B6265

3/8” B6274 1 5/8” B6266

1/2” B6267 2 1/8” B6269

5/8” B6276 2 5/8” B6270

3/4” B6273 3 1/8” B6271

7/8” B6277 3 5/8” B6272

1 1/8” B6264 4 1/8” B6275

PIP

E C

LIPS &

HA

NG

ER

S

6362


• Hinged for quick and easy pipe installation

• Wide metal components for good pipe support

• Space for electrical cables and condensate tube

• 8 microns of yellow colour passivate

GRIP LOCK SPECIFICATIONS

BBJ Pipe Ties are great for multiplepipework routes. These simple

ties can be fixed easily anddirectly to a wall or channel.

There are 3 sizes of Pipe Tie bases and 6

different lengths of cable ties

to suit various pipe diameters.

Size 1 Size 2 Size 3 Size 4B6186 B6187 B6188 B6189

1/4” 3/8” 1/2” 5/8”

1/2” 5/8” 7/8” 1 1/8”

LIQUID

GAS


BASE DIMENSIONS

Product Length Width

52mm 45mm

67mm 45mm

79mm 45mm

TIE DIMENSIONS

Product Length Width

200mm 20mm

250mm 20mm

300mm 20mm

350mm 20mm

400mm 20mm

450mm 20mm


• A complete range of 9 sizes to fit 1/4” to 15/8” O/D pipes

• Easy installation to 40mm x 20mm channel

• External diameter matches diameter of pipes with 9mm insulation

• Material withstands temperatures from –30°C to +135°C

• Excellent resistance to oil

QPC SPECIFICATIONS

BBJ Grip Locks are particularlygood for installers who, when installing the first pipe, can hold it within theGrip Lock whilst installing the second pipe.

Grip Locks are simple metal pipe clips

that hold both liquid and gas lines.

Designed to be fitted directly to the wall

or solid ceiling, they can hold insulated

pipes without a break in the insulation.

Installation requires only one screw to

be tightened.

BBJ Quick PositioningHangers reduce the numberof stud clips needed to bekept in stock.

This dual stud size clamping system will fit

securely to both M8 and M10 studding.

Five sizes are available to fit a wide range

of different pipe diameters.

QPH’s can support refrigeration pipework,

insulated pipes and condensate lines.

No. 1 No. 2 No. 3 No. 4 No. 5B6532 B6533 B6534 B6535 B6536

1/4” or 3/8” 1/2” or 5/8” 3/4” - 7/8” 1” - 1 1/8” 11/4” - 13/8”

– – – 1/4” - 3/8” 1/2” - 5/8”

– – 20mm 25mm 32mm

COPPER PIPE

INSULATEDCOPPER PIPE

PLASTICCONDENSATE

DIMENSIONS

T200B6410

T250B6411

T300B6412

T350B6413

T400B6414

T450B6415

B1B6407

B1B6408

B1B6409

BBJ Quick Positioning Clipsare a simple pipe clip madefrom a UV resistant plastic.They are fitted intostandard unistrut channelsby just a single twist.

The QPC’s are ideal for smaller installations

and can be used both externally and

internally. They are tidy and give a

professional finish to any installation. The

thickness of the pipe clip is equal to the

wall thickness of the insulation, meaning

no break in “vapour barrier”.

DIMENSIONS

SIZE PART NO. 3/4” B6446

1/4” B6445 7/8” B6449

3/8” B6447 1 1/8” B6442

1/2” B6444 1 3/8” B6443

5/8” B6448 1 5/8” B6538

ISO

LATO

RS &

GR

AV

ITY D

RA

INA

GE

6564

PIP

E C

LIPS &

HA

NG

ER

S


• A complete range of 28 sizes to fit 1/4” to 2 1/8” O/D pipes

• Easy installation to M8 andM10 studding

• Fits all types of Metric & Imperial sizing


• Unique lockable ratchet design

STUD CLIP SPECIFICATIONS


• A complete range of 14 sizes to fit 1/4” to 2 1/8” O/D pipes

• Easy installation to 41mm channel

• Fits all types of Metric & Imperial sizing


• Unique lockable ratchet design

CHANNEL CLIP SPECIFICATIONS

BBJ Stud and Channel Clipshave a secure and lockablefastening mechanism,allowing quick and easyfixing with the simplefit and twist action.

The unique ratchet design ensures that

the clip remains closed when insulated

pipe is squeezed against the wall of the

clip. The clips are also easy to remove

and relocate for maintenance.

SIZES AVAILABLE & PART NUMBERS

Size M8 M10 41mm

1/4” B6800 B6814 B6842

3/8” B6802 B6816 B6844

1/2” B6801 B6815 B6843

5/8” B6803 B6817 B6845

3/4” B6804 B6818 B6846

7/8” B6805 B6819 B6847

1” B6806 B6820 B6848

1 1/8” B6807 B6821 B6849

1 1/4” B6808 B6822 B6850

1 3/8” B6809 B6823 B6851

1 1/2” B6810 B6824 B6852

1 5/8” B6811 B6825 B6853

2” B6812 B6826 B6854

2 1/8” B6813 B6827 B6855

NEW

CONDENSATE DRAIN PIPE

The sections of PVC pipe contain ‘O’ rings which form a secure waterproof sealbetween fixings when pushed together, with-out the need for gluing. The drain pipe is available in 3 sizes: 20mm, 25mm and 32mm o/d andcomes in 3 metre straight lengths.

• Straight connector

• ‘T’ piece

• 90° connector

• 45° connector

• Wall fixing clip

• 32-25mm reducer

• 25-20mm reducer

MODEL EZT-2263/4” slip fit close-coupled condensateoverflow switchPART NO. FP2465

MODEL EZT-2103/4” condensatetrap with overflow switchPART NO. FP2464

MODEL EZT-150“waterless” 3/4”condensate trapPART NO. FP2463

MODEL EZT-113B3/4” economycondensate trapPART NO. FP2462

BBJ Isolators• IP 65 electrical

isolator for outside use

• 4 types available


155mm 80mm 100mm

185mm 95mm 110mm

155mm 80mm 100mm

185mm 95mm 110mm

3 pole 25A

3 pole 40A

4 pole 25A

4 pole 40A

Isolator Security BoxTwo part metal housing (270x190x125mm)

to protect an electric isolator with a facility

to utilise a padlock or otherwise.

FIXTURES: (All sold in packs of 20)

PART NO.B6278

PART NO.3 POLE 25A B62793 POLE 40A B62814 POLE 25A B62804 POLE 40A B6660

NEW

NEW

Condensate Traps for air handling units with 3/4” female outlets

EC

ON

OM

Y TR

UN

KIN

G

6766

STRAIGHT DUCT

A

70

105

B

65

75

size (mm)Productcode

D.70

D.105

Overalllength

2000

2000

Qtyboxed

6

6

A

A

B

B

WALLS COVER FOR INLET OR OUTLET

A

110

145

B

180

190


WC.70

WC.105

C

70.4

105.4

Qtyboxed

20

20

90O ELBOW BEND

A

95

110

B

95

110


EB.70

EB.105

C

70.4

105.4

Qtyboxed

20

20

WALL ROSETTE

A

115.4

150.4

B

110.4

120.4


WR.70

WR.105

C

70.4

105.4

Qtyboxed

20

20

FLAT ROSETTE

A

115.4

150.4

B

90

100


FR.70

FR.105

C

70.4

105.4

Qtyboxed

20

20

FLEXIBLE JOINT

A

500

500

B

65

100


FJ.70

FJ.105

C

65

100

Qtyboxed

20

20

ELBOW - EXTERNAL 90O

A

95

110

B

95

110


EIN.70

EIN.105

C

70.4

105.4

Qtyboxed

20

20

DUCT END

A

120

120

B

45

50


DE.70

DE.105

C

70.4

105.4

Qtyboxed

20

20

90O FLAT BEND

A

115

150

B

115

150


FB.70

FB.105

C

70.4

105.4

Qtyboxed

20

20

CONNECTION PIECE

A

75.4

110.4

B

70.4

80.4


CP.70

CP.105

C

70.4

105.4

Qtyboxed

20

20

T-JOINT

A

200

B

105.4


TJ.105

C

105.4

Qtyboxed

20

45O FLAT BEND

A

92.58

92.58

B

145.5

170.3


FB.70.45

FB.105.45

C

70.4

105.4

Qtyboxed

20

20

DUCT CAP

A

70

105

B

65

75


DC.70

DC.105

C

2

2

Qtyboxed

20

20

WALL SLEEVE

A

350

B

100


ING.341

C

250

D

63

Qtyboxed

20

REDUCER JOINT

A

105.4

B

80.4


RJ.70.105

C

70.4

Qtyboxed

20

ALSO AVAILABLE:

• DS.70 & DS.105 DUCT STOP

• ADP.93 DRAIN PIPE (50m)

• CET. CLIPS

• CCY. CONNECTORS

A

B

C

A

B

C

A

B

C

B

A

C

A

B

C

A

C

B B

A

C

A

C

B

A

B

C

A

B

C

C

A

B

AB

C

A

B

C

CODE D-70 D-105IVORY B6027 B6026WHITE B6793 B6794

CODE WC-70 WC-105IVORY B6050 B6049WHITE B6789 B6790

CODE EB-70 EB-105IVORY B6035 B6034WHITE B6777 B6778

CODE EIN-70 EIN-105IVORY B6037 B6036WHITE B6779 B6780

CODE WR-70 WR-105IVORY B6053 B6052WHITE B6791 B6792

CODE DE-70 DE-105IVORY B6031 B6030WHITE B6775 B6776

CODE FR-70 FR-105IVORY B6045 B6044WHITE B6785 B6786

CODE FJ-70 FJ-105IVORY B6043 B6042WHITE B6783 B6784

CODE DC-70 DC-105IVORY B6029 B6028WHITE B6773 B6774

CODE RJ-70-105IVORY B6046WHITE B6787

CODE TJ-105IVORY B6048WHITE B6788

CODE CP-70 CP-105IVORY B6025 B6022WHITE B6771 B6772

CODE FB-70 FB-105IVORY B6039 B6038WHITE B6781 B6782

CODE FB-70-45 FB-105-45IVORY B6041 B6040WHITE B6795 B6796

CODE DS-70 DS-105B6033 B6032

CODE ADP-93B6020

CODE CET CLIPB6047

CODE CCYB6021

CODE ING-341IVORY B6051

INO

AC

TRU

NK

ING

6968

STRAIGHT DUCT

A

57.57499138

B

58626878


CD-60CD-75CD-100CD-140

C

2000200020002000

Qtyboxed

5555

OUTLET COVER

ELBOW (VERTICAL)

END SOCKET

CORNER CAP FLEXIBLE JOINT

WALL CAP

45º ELBOW (VERTICAL)

ELBOW (HORIZONTAL)

SOCKET

T-JOINT 45O ELBOW (HORIZONTAL)

SADDLE BAND

UNIVERSAL ELBOW (HORIZONTAL)

UNIVERSAL ELBOW (VERTICAL)

A

65.582107146

B

65697585


NC-60NC-75NC-100NC-140

C

120124135149

Qtyboxed

5555

A

65.582107

B

656975


NU-60NU-75NU-100

C

677283

Qtyboxed

555

A

65.582107

B

656975


NM-60NM-75NM-100

C

687484

Qtyboxed

555

A

65.582107146

B

65697585

C

200210231286


NW-60NW-75NW-100NW-140

D

7794119158

E

818396105

Qtyboxed

5555

A

535353

B

303030

C

9999115


NR-60NR-75NR-100

D

65.582107

E

656975

Qtyboxed

555

A

6784109

B

657076

C

666666


NA-60NA-75NA-100

D

105124149

E

110125140

Qtyboxed

555

A

110126175

B

110114145

C

161616


NK-60NK-75NK-100

D

404040

Qtyboxed

555

A

59.576101140

B

60647080


NF-60NF-75NF-100NF-140

C

60607580

D

5505508001000

Qtyboxed

5555

A

65.586

B

6569


NZ-60NZ-75

C

117.5122.5

Qtyboxed

55

A

65.582107146

B

65697585


NE-60NE-75NE-100NE-140

C

119.5141161200

Qtyboxed

5555

A

65.582107146

B

65697585


NS-60NS-75NS-100NS-140

C

80808080

Qtyboxed

5555

A

65.582107146

B

65697585


NX-60NX-75NX-100NX-140

C

136.8153

193.5248

Qtyboxed

5555

A

80107146

B

707585

C

120161200


NT-75NT-100NT-140

D

160215254

E

253535

Qtyboxed

111

360


NV-L

Qtyboxed

10

CD-60B6000

CD-75B6201

CD-100B6196

CD-140B6199

NW-60B6252

NW-75B6253

NW-100B6248

NW-140B6251

NS-60B6237

NS-75B6238

NS-100B6233

NS-140B6236

NE-60B6214

NE-75B6215

NE-100B6211

NE-140B6213

NX-60B6258

NX-75B6259

NX-100B6255

NX-140B6257

NT-75B6243

NT-100B6240

NT-140B6706

NM-60B6226

NM-75B6227

NM-100B6225

NC-60B6209

NC-75B6210

NC-100B6206

NC-140B6208

NR-60B6230

NR-75B6232

NR-100B6228

NA-60B6205

NA-75B6195

NA-100B6203

NU-60B6245

NU-75B6246

NU-100B6244

NF-60B6219

NF-75B6220

NF-100B6216

NF-140B6218

NK-60B6223

NK-75B6224

NK-100B6221

NZ-60B6261

NZ-75B6262

REDUCER

NJ-60<75B6707

NJ-75<100B6708

NV-LB6247

SMALL SELECTION AVAILABLE IN WHITE: • CD-75 • NE-75 • NW-75 • NA-75 • NS-75 • NC-75

A

69.586

B

6872

C

8080


NJ-60<75NJ-75<100

D

82107

E

6975

Qtyboxed

55

7170

big foot systems contents

Big Foot Systems are designed to support

anything that is installed on a flat roof.

This creates a safe and secure support for

all air conditioning and refrigeration roof

plant and associated services.

The main advantages of using the Big

Foot System are:–

Reduced risk of leaks

Does not penetrate the roof surface,

removing any difficult detailing

around concrete structures

Reduces the cost of the

roofing installation

Removes concrete obstacles, creating

a clear roof area therefore reducing

complex, timely and expensive

detailing

No plant decommissioning

No need to remove or decommission

roof plant during roof repairs or

resurfacing

Improved aesthetics

Neat and tidy solution for all roof

plant and associated services

72 BIG FOOT BENEFITS

74 BESPOKE FRAMEWORKS

76 MODULAR FRAMEWORKS

78 H FRAME SUPPORT SYSTEM

80 MULTI FOOT SUPPORT SYSTEM

81 FIX-IT FOOT SUPPORT SYSTEM

82 WALKWAY SYSTEMS

83 ACCESSORIES

02

52

The complete solution tosupporting building servicesand access equipment ona flat roof

PIPEWORK

DUCTWORK

CABLE TRAYS

AIR HANDLERS

CONDENSERS

EVAPORATORS

SPLITS

VRV’s & VRF’s

CHILLERS

EXTRACTORS

HEAT PUMPS

SOLAR PANELS

WALKWAYS

STEP OVERS

APPLICATIONS

INST

ALL

ED B

Y S

BH

DES

IGN

& IN

STA

LLA

TIO

N S

ERV

ICES

LTD

BIG

FOO

T SY

STE

MS72

BIG

FOO

T SY

STE

MS

BenefitsSETS THE STANDARD!

48 HOUR DESIGN SERVICE – LET US DO THE WORK

SPREADS THE WEIGHT OF THE SUPPORTED PLANT

EACH FOOT CAN BE REMOVED INDIVIDUALLY TO ALLOW EASY ACCESSTO THE ROOF SURFACE DURING RE-ROOFING OR REFURBISHMENTWITHOUT DECOMMISSIONING EQUIPMENT

NO PENETRATION OF THE WATERPROOF MEMBRANE, ELIMINATING ANYDIFFICULT DETAILING, THEREFORE REDUCING THE RISK OF LEAKS

COST EFFECTIVE

COMPLETE ON-SITE FLEXIBILITY BOTH DURING AND AFTERINSTALLATION

FLATPACK SYSTEM FOR EASY TRANSPORT

HOT DIP GALVANISED METALWORK

ELIMINATES THE RISK TO ROOF GUARANTEE

WALL

RE-ROOFINGThe Big Foot System legs

may be removed

individually for re-roofing/

refurbishment, without

decommissioning or

removing the equipment.

HEIGHT ADJUSTMENTThe legs incorporate

over 100mm of vertical

height adjustment, to

take up variations in the

roof. (300mm: stepped

roof option).

CONDENSER CLAMPSThe repositionable clamps

locate on both sides of

the cross bars, locking

down onto the feet of

the condenser units as

they are tightened.

LINEAR ADJUSTMENT The cross bars which

support the condenser

units can slide along the

plain bars into the position

required, then are locked

securely in place.

LEG & BRACKET POSITIONINGThe leg & bracket are

usually positioned outside

the framework, but can

be positioned inside if

there is an obstruction.

IMPORTANT: The purchaser

or installer of these products

must satisfy themselves that

the roof structure is of

sufficient strength to take the

combined weight of the Big

Foot System and units.

TOTAL LEG HEIGHT: 375mm

(575mm: stepped roof option)

HEIGHT ADJUSTMENT:

245mm – 350mm: floor to framework

(245mm – 550mm: stepped roof option)

Large Stud (440mm)

can be purchased as

an extra individual

component if required.

AV MATS

72 73

74 75

SITE VISIT

48 HRS DESIGN SERVICE

DETAILED PROJECT COSTINGS

ALL WE NEED

IS A PLAN OF

YOUR ROOF,

UNIT WEIGHTS

AND

DIMENSIONS.

WE WILL DO

THE REST!

Tailored to meet your every need.

Using a plan of your roof with dimensions

and weights of the plant, we can specify

complete Big Foot frameworks to support

up to 10 tons. The system is completely

flexible – we can change any part of the

design of the frame at any time! We can

increase or reduce the weight loading

(kN/m2) by changing the size or number

of leg assemblies on the frame.

The Big Foot mouldings are made of Glass

filled Nylon with UV protection. An

independent anti-vibration mat is provided

for each foot. All metalwork is hot dip

galvanised for all weather protection.

Our system allows for each leg assembly

to be removed individually whilst the roof

surface is maintained or even re-roofed

without the need to decommission or

remove the equipment.

Big Foot Systems set the standard of

installation on site, providing the

consultant with a method of installation

which is quick, clean, practical and

aesthetically pleasing.

Bespoke Frameworks

SOLAR PANELS BESPOKE STEPOVER

HSBC LEICESTER DOUBLE STACKED UNITS

BIG

FOO

T SY

STE

MS

Big Foot Systems takes no responsibility for the condition of

the roof on which our equipment is to be used. You must

ensure that the substrate on which the Big Foot is intended

for use is structurally sound enough to take the weight and

point loadings we have indicated.

All Big Foot products must be installed in line with the

guarantees and recommendations of the manufacturer of the

roofing system. The manufacturer of PVC membranes should

advise on the susceptibility migration of plasticizers and

specific recommendations should be adhered to so that the

roof guarantee is not affected.

BIG

FOO

T SY

STE

MS

7776

There are three basic modular frameworks

available in 1m, 2m and 3m versions.

For flexibility, all leg assemblies and

cross bars on the modular frameworks

slide up and down to the required

location (see page 73).

The modular frameworks come with

305mm2 feet which are provided with

anti-vibration mats to fit underneath.

The frame is constructed from 40mm x

40mm standard box section steel.

For heavier loads, larger 450mm2 feet are

available and heavy duty 50mm x 50mm

box section steel for some components.

Modular FrameworksMAX:395mmMIN: 290mm

MIN:290mm

MAX:395mm

1m

2m

MAX: 2.25m

3m

MAX:3.25m

MAX:1.65m1.3m

MAX:1.25m

MAX:1.65m1.3m

MAX:1.65m1.3m

1 METRE SYSTEM FRAMEWORK


2 x 1m PLAIN BARS – 40 x 40 SECTION 2 x 1.2m CROSS BARS – 40 x 40 SECTION 4 x LEG ASSEMBLIES WITH AV MATS – 305mm2

2 x CLAMP KITS

WEIG

HT:

42K

GW

EIG

HT:

70K

GW

EIG

HT:

97K

G

SYSTEM COMPONENTS

2 x 2m PLAIN BARS – 40 x 40 SECTION 4 x 1.2m CROSS BARS – 40 x 40 SECTION 6 x LEG ASSEMBLIES WITH AV MATS – 305mm2

4 x CLAMP KITS

SYSTEM COMPONENTS

2 x 3m PLAIN BARS – 40 x 40 SECTION 6 x 1.2m CROSS BARS – 40 x 40 SECTION8 x LEG ASSEMBLIES WITH AV MATS – 305mm2

6 x CLAMP KITS

SYSTEM COMPONENTS

2 Unit System Framework – Part no. B6075




MAX:395mmMIN: 290mm

BIG

FOO

T SY

STE

MS

78

The H Frame Set is a quick, versatile and

economical solution for supporting

pipework, ductwork, cable trays or any

combination of these. You provide your

own unistrut, keeping the duct and pipe

installations low cost and totally flexible

by fabricating the frameworks on-site.

Using inserts, the feet adapt to

accommodate 41mm x 41mm off-the-

shelf unistrut. The majority of installations

require 305mm H Frames but where a

greater load spread is required 450mm

H Frames are also available.

SMALL FEET: 305 x 305 x 75mm

LARGE FEET: 450 x 450 x 100mm

On larger, more complex projects,

we are able to offer a pre-fabricated

H Frame design service.

H FrameSupport System

KIT INCLUDES:• 2 x feet • 2 x AV mats • 2 x unistrut inserts • 2 x L-Brackets • 4 x M10 bolts • 4 x square channel nuts

KIT DOES NOT INCLUDE UNISTRUT

H Frame Set 305mm – Part no. B6088H Frame Set 450mm – Part no. B6089

JOH

N L

EWIS

OX

FORD

STR

EET

INST

ALL

BIG

FOO

T SY

STE

MS

8180

As part of the expanding Big Foot range,

the Multi Foot is designed to be a

multi-purpose ductwork, cable and

pipework support.

The Multi Foot is an extremely versatile

and cost effective one-piece support

available in two sizes with optional

AV mats.

SMALL: 400 x 180 x 95mm

LARGE: 600 x 220 x 95mm

Multi Foot can be used to support small

and large pipework systems, cable trays,

ductwork or any combination of these.

Small Multi Foot – Part no. B6357Small Multi Foot AV mat – Part no. B6358Large Multi Foot – Part no. B6359Large Multi Foot AV mat – Part no. B6360

The 3 sizes of Fix-it Foot are the latest

addition to the Big Foot support range.

This foot has 40mm x 20mm aluminium

channel recessed and bonded into the

top face, allowing fixing of the services

resting across the feet.

Recesses in the underside allow for

small debris on the roof surface.

The Fix-it Foot is made of durable

recycled rubber, which offers built-in

anti-vibration and makes it both an

economical and environmentally

responsible piece of kit!

Multi FootSupport System

Fix-it FootSupport System

DESIGNED TO ACCOMMODATE:

• 41mm x 41mm unistrut

• 40mm wide channel (horizontally)

• 12mm threaded rod (vertically)

UNISTRUT, CHANNEL & THREADEDROD NOT SUPPLIED

3 SIZES AVAILABLE:

FIX-IT FOOT 250 250 x 180 x 95mm



Small Fix-it Foot with Channel – Part no. B6735Medium Fix-it Foot with Channel – Part no. B6736Large Fix-it Foot with Channel – Part no. B6737

BIG

FOO

T SY

STE

MS

83

BBJ Walkway Paving BlocksLightweight blocks which protect the roofsurface from damage caused by regular access.600mm x 600mm

BBJ VibromatsThe Vibromats are constructed from milled, sieved and graded Styrene ButadieneRubber. Embedded in two of the Vibromats are metal plates inserted to a depthof 15mm which allow a condenser unit to be screwed directly onto the tile.

500 x 500 x 45mmIdeal for walkways and to protect roof surfaces

600 x 150 x 30mmInserted metal plate

1000 x 500 x 30mm2 Inserted metal plates

1000 x 75 x 15mmMulti purpose

anti vibration strip

Part no. B6496

Part no. B6491 Part no. B6282 Part no. B6024 Part no. B6416

Small Tile Large Tile AV Strip Plain Tile

• QUICK & SIMPLE ASSEMBLY

• EASY TO REMOVE A SECTION FOR ACCESS

• DESIGNED TO SPREAD WEIGHT ON DELICATE ROOF SURFACES

• FLAT PACKED FOR EASY TRANSPORT

• NON-SLIP FIBREGLASS GRATING AVAILABLE IN YELLOW OR GREY

• GALVANISED METALWORK

AA (1.5m) 90º 45ºT-JUNCTION

PQ (1.5m) PQ (1m) OO (1m) OO (0.5m)

1018mm

1388mm

1065

mm

168m

m

103m

m

1m 90º (Corner)

2m Handrail1m Handrail 3m Handrail

2m 3m

82

• RAPID ON SITE FABRICATION –30M PER HOUR

• STRAIGHT LENGTHS IN UP TO3M SECTIONS

• OPTIONAL HAND RAILS CAN BEADDED AFTERWARDS

• RECYCLED RUBBER FOOTSUPPORTS

• AVAILABLE OFF-THE-SHELF

Rapid Walkway SystemThe Big Foot Walkway is ideal for establishing clear, safe pathways around installations

on a flat roof. It offers a secure route for service engineers to gain access to plant and

for managing the flow of other personnel. A brand

new product for the Big Foot Systems range,

this beautifully simple walkway system is

supported on the Fit-it Foot Support System.

Designed to protect and create a designated

walkway area for roof protection, safety

of personnel.

Big Foot Walkway System

Made in Great BritainThis brochure was producedfrom sustainable stock

ASPEN-02/2008

Aspen Pumps /BBJ

Apex Way Hailsham

East Sussex BN27 3WA

T: +44 (0)1323 848842

F: +44 (0)1323 848846

[email protected]

www.aspenpumps.com

Big Foot Systems

Apex Way Hailsham

East Sussex BN27 3WA

T: +44 (0)1323 844355

F: +44 (0)1323 844959

[email protected]

www.bigfootsystems.co.uk

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