pump_firepumps-b.pdf

8/12/2019 Pump_FirePumps-B.pdf

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FIRE PUMPSHorizontal Fire Pumps / Vertical Fire Pumps / Pre-Packaged Fire Sstems


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FIRE PUMPS

Ruhrpumpen is an innovative and efficient centrifugal pump technolog compan and offers operators of Pump Sstems, a wid

range of qualit products. Ruhrpumpen is committed to global excellence with a complete range of Pumps, Fire Pump packages arelated products, such as Decoking Sstems and Tools to support the core markets, namel Oil & Gas, Petrochemical, Power, HeaIndustr applications, Mining and Water services. The broad product line complies with the most demanding qualit specificatioand go beond stringent industr standards such as API, ANSI, Hdraulic Institute, Underwriters Laboraties, NFPA, UL & FM, FactoMutual and ISO 9001.

Ruhrpumpens Fire Pumps are Listed b Underwriters Laboraties and Approved b Factor Mutual. The complete range includHorizontal, Vertical Fire Pumps and complete Pre-Packaged Fire Sstems, in both 50 and 60 Hz. The pumps are available in electmotor, diesel engine or steam turbine driven configuration.

Ruhrpumpens Horizontal split-case, End suction and Vertical In-Line centrifugal pumps combine the latest in hdraulic design walmost a centur of application experience to meet todas industrial and municipal requirements. The Fire Pumps offer longer lihigher efficiencies, less downtime and lower maintenance costs. Heav fabricated-steel bases, are available to mount the pump a

driver. Flexible shaft coupling connects driver to pump.

The VTP (Vertical Fire Pumps) are normall designed to operate in wells, sumps or offshore. The bowl assembl consists primarila suction bowl & suction bell, one or more bowls, and a discharge head. The number of stages (bowls) emploed is determined the head requirements of the installation. The pump bowl assembl is positioned in the sump or well at a depth to provide thproper submergence. A pump shaft, common to all moving parts in the bowl assembl, provides mechanical linkage to the pumdriver unit.

Ruhrpumpen also offers complete Pre-Packaged Fire Sstems, which can var from a pump with driver arrangement on a skid, tofull prefabricated unit with environmental enclosures.

Intensive research and development ensures that the products of Ruhrpumpen are continuousl improved to meet the latetechnical requirements. Instant availabilit of spare parts, together with first class service, assures customers that the have selectthe right partner.

For more than 60 ears the name Ruhrpumpen has been snonmous worldwidewith innovation and reliabilit for pumping technolog

FIRE PUMPS

Refiner, Petrochemical andOffshore.

Commercial centers

High rise buildings

Power stations

Manufacturing and ChemicalIndustries.

Municipal

Mining

Institutional

Ruhrpumpen serves a variet of marketswith its Fire Pumps, such as:

Markets


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FIRE PUMPS

Selection Criteria

Pump shall furnish not less than 150% of rated capacit at not less than 65% of total rated head.

Shutoff head will range from a minimum of 101 percent to a maximum of 140 percent of rated head.

As per NFPA-20 we can offer ranges over 5,000 gpm, these cases are subject to individual review b the authorithaving jurisdiction or a listing laborator.

As required b NFPA-20, each pump is tested at our factor to provide detailed performance data and to demonstrateits compliance with the required specifications.

In compliance with NFPA-20, hdrostatic tests are performed on the pump for a period of not less than 5 minutes.In the case of vertical turbine pumps, both the discharge head and the bowl assembl are tested.

The use of a Diesel engine requires the proper environmental temperature (minimum 4.5C / 40F), to ensurecorrect operation of the Fire Sstem. A pump House ma be required in order to meet these specific conditions,please contact the factor for more information.


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FIRE PUMPSHorizontal Split Case Fire Pump

Ruhrpumpen also designs offshore Fire Pump Sstems with ABS certification for floating offshore facilities.

NFPA - 20

UL - 448

Single Stage Horizontal Split Case Pumps

COMPACT DESIGN.Heav shaft and short bearing span reduce shaft deflectionto a minimum, providing longer packing and bearing life

and lower maintenance costs, while requiring less floorspace. Clockwise rotation standard; counter-clockwiserotation optional.

1CASING.Horizontall split, upper and lower half bolted adowelled to provide perfect alignment. Bearing suppoare cast and bored integrall with lower-half casing. Upphalf casing can be removed for inspection of complerotating assembl, without disturbing bearings alignment. Flanged suction and discharge connections alocated in the lower-half casing, allowing inspection amaintenance without disturbing piping or drive alignme

2

Enclosed, double-suction tpe. Cast in onpiece and balanced to minimize thrust ato ensure longer bearing life Keed to shand locked in position b threaded shasleeves.

IMPELLER.3

CASING WEAR RINGS.Close running clearance minimizpressure leakage between suction adischarge chambers of the casinmaximizes efficienc and are easreplaceable.

5

SHAFT SLEEVE.Protects the shaft against corrosion and wear,extends through gland for maximum shaftprotection. (Threaded against impeller hub totighten with rotation, et free for thermalexpansion with temperature changes.)

8

SHAFT.Larger-diameter, precision-machinehigh strength steel shaft providmaximum strength with minimum shdeflection, so ensuring maximu

reliabilit.

4

INTERCHANGEABLE.

Radial and Thrust Bearings with greaselubrication are (conservativel rated at100,000 hrs Plus Bearing Life)guarantee, maximum life at minimummaintenance cost.

7

STUFFING BOX.

Deep Stuffing boxes are designed to accept a minimum of fiverings of packing with lantern ring. Internall drilled liquidpassage in upper-half casing provides lubrication to the

packing area.

6

Note: For pump operations outside this range, please contact aRuhrpumpen representative.

Capacit up to 1136 m/h 5000 U.S. g pm

Head up to 204 m 670 ft

Pressure up to 20 bar 290 psig

Temperature 10 C to 105 C 50 F to 220 F

PERFORMANCE DATADESIGN FEATURES

CHARACTERISTICS

FM - 1311

Special design available on request.

1

6 3

2

8

75

4

*Images for illustration purposes, not actual construction*


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FIRE PUMPSEnd Suction Fire Pump

- Single stage horizontal centrifugal pump.

- Radiall split casing with flanged connections.

- Horizontal end suction and vertical discharge on the center

line. Enclosed impeller, clock - wise rotation (viewed fromcoupling end).

- The end suction pump is also available as Jocke Pump. Askour Ruhrpumpen representative for design features andavailable materials of construction.

PRODUCT DESCRIPTION

End Suction Fire Fighting Pumps

Our End Suction Fire Pumps are designed according ANSI (ASME B73.1) and are Certified b Factor Mutual and UL.

Ruhrpumpen also designs offshore Fire Pump Sstems with ABS certification for floating offshore facilities.

NFPA - 20

UL - 448

DESIGN FEATURES

CHARACTERISTICS


Capacit up to 114 m/h 500 U.S. gpm



Temperature -45 C to 315 C -50 F to 600 F

PERFORMANCE DATA

FM - 1319

*Images for illustration purposes, not actual constructio

Bearing vibration monitoringports standard.

1

- Foot mounted.

- ASME B 73.1 (ANSI Pump Standard).

- Back pull-out design allows pump disassembwithout disturbing pipe connections.

The heav-dut power frame of theCPP-21 incorporates an integrated findesign for additional oil cooling andheat dissipation; bearing housing

heat exchanger is an available option.

2

The UL/FM Listed ANSI pumps wbe supplied in FF. ANSI 150 # or300 # flange drilling is availablebased on material selection.

3

Casing wear ring is standardfor the certified ANSI pumps

4

MATERIALS OF CONSTRUCTION

The certified ANSI pumps are supplied in:

- Ductile Iron / Stainless Steel (CF8M)

Enclosed impeller design ensur

maximum efficienc. The impelitself is threaded against rotatioand is positivel locked ontoshaft, and sealed with an o-ring

5

Stuffing box cover for packing.6

6

1 2

3

5

4

Standard Inpro/Seal bearing Isolators.8

8

A robust 316SS sleeved shaft as standardfor extended seal life.

7

7

Grease lubrication withoutadjustments or different parts.

9

9

The double row thrustbearing provides minimalshaft end pla for extendedmechanical seal life.

1010


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FIRE PUMPSVertical Fire Pump

Discharge head provides support for motorand entire pump and column assembl.Available in cast iron or fabricated steel. NFPA - 20

UL - 448

FM - 1312

Special design available on request.

Vertical Turbine Pumps

1

Column connections are flanged or threaded,and include replaceable bearing retainer.

2

Column assembl is manufactured in-plant toensure accurate fit. Available in differentmaterials and coatings.

3

Line shaft is in carbon steel and threaded withcoupling. Other materials available for variousapplications.

4

Suction bowl provides a rigid support of thelower end of the pump shaft. Suction bell isavailable for special applications.

5

Strainer prevents entr of foreign objects intopump suction. Designed in accordance withNFPA-20.

6

Machined stuffing box with bushing to guideshaft.

7

Bearings are available in a variet of materialsto meet pumping needs.

8

Line shaft couplings are machined from solidsteel stock.

9

Sleeve bearings operate in conjunction withpump shaft to provide long life and lowfriction.

10

Enclosed impellers are designed for long lifeand high efficienc. Each is precision machinedand balanced for vibration free operation; thevanes and guide passages are hand finishedto improve the efficienc.

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Standard tapered collets secure impeller topump shaft. Keed impellers available forsome sizes.

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Capacit up to 1136 m/h to 5000 U.S. gpm



Temperature 10 C to 105 C 50 F to 220 F

PERFORMANCE DATA

DESIGN FEATURES

10

1

7

2

4

8

3 9

11

12

5

6

Standard Material: Cast Iron / Bronze,special material available on request.

Counter clockwise rotation viewed fromCoupling End.

Large Bowl shaft sizing provides longer

life.

Ruhrpumpen can design an offshore Fire Pump Sstem with ABS certification for floating offshore facilities.

*Images for illustrati purposes, not actua construction*


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FIRE PUMPSPre-Packaged Fire Sstem

Single source responsibilit.

Pre-fabricated and Factor tested.

Reduced field cost installation.

Delivered to site in a single shipment.

International distribution and start up capabilities.

Compactness & Space Efficienc.

Completel wired.

ETL/C-ETL Third Part Listing.

UL/FM approved components.

NFPA 20 full compliance.

NFPA 850 Compliant.

Certified ASME section IX welding, AWS D1

certified structural welders.

Pre-Packaged Fire Sstems

Ruhrpumpen offers packaged fire pump sstems that can be designed andbuilt to the requirements of the customer. These Pre-Packaged sstems can

be supplied with an electric motor or diesel engine. As a customer ou canchoose Pre-fabricated skid mounted units or pump housed units. Sstemdesigners appreciate the time savings and the Ruhrpumpen expertise builtinto each project.

End Suction Pump onPre-Packaged Skid - Mining Market

In Line Skid

All Vertical In - Line pumps from Ruhrpumpen are also available forfire fighting applications.

Compact space saving design.

Top pull - out simplifies maintenance.

In-Line design ensures ease of installation.

In - Line Pumps

BENEFITS PRE-PACKAGED FIRE SySTEM


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Characteristics

1 UL-142 Double wall da tank.

FM Flow Meter.3

Throttling Valve.5

UL/FM Electric Control Panel.7

Tamper Switches.8

UL/FM Listed OS&y gate valves.9

UL/FM Listed Diesel Engine.10

ASTM A36 Structural Steel Skid.11

Copper Sensing Lines.12

Schedule 8-CPVC containment piping for fuelpiping.

13

UL Listed Jocke Pump Controllers.14

Seismic bracing on fuel tank.16

Floor Drain Sstem.17

UL/FM Diesel Control Panel.15

1

3

7

9

5

15

8

16

17

2 UL/FM Fire Pump.

UL Electric Motor.6

Jocke Pump.4

2

4 6

10

11

1213

14


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If our customer needs a packaged fire sstem to be completel housed, Ruhrpumpen can suppl this enclosure.The buildings include the following (optional) features.

Interior Lighting.

Exterior Flood Lighting.

Pre-wired and pre-piped.

Pre-piped sprinkler sstemsfor pump house interior.

Exhaust Fan.

Mini Power Zone.

Electric Heaters with Built-in Thermostat.

Wall or Floor Penetration.

Containment piping.

Floor Drain.

Architectural finishes.

Safet Equipment.

Grating Floor Deck design.

Seismic Calculations with PEStamps.

Open Skid design.

Diamond Plate Floor Deckdesign.

NOTHING IS LEFT TO CHANCE WITH A RUHRPUMPEN PRE-PACKAGED FIRE SySTEM

Ruhrpumpen can give start up and field training.

Option for PE Stamps on all drawings.

Leveling bolts optional.

High performance coating sstems for corrosive or costalenvironments.

Stainless steel sensing lines.

Stainless piping for salt or brackish water applications.

Mobile sstems available.

Custom alarm panels available.

OPTIONAL FEATURES PRE-PACKAGED FIRE SySTEMS

Mobile Pre-Packaged Sstem

Interior Pump House Fire Sstem

Pump House Fire Sstem


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FIRE PUMPS

Baseplates

The Fire Pumps will be mounted on a rigid single piece standard baseplate or a heav dut baseplate. A drip rim or extension forcontrol panel can be added depending on customer requirements.

Standard Baseplate Heav Dut Baseplate

Panel Options

Ruhrpumpen can offer Electric / Diesel and Jockecontrol panels. Panels are available for configurations

with one or more drivers and the panels can beprogrammed for either full automatic or manualoperation. All models are listed b UL and ULC, andapproved b Factor Mutual (except the Jocke panel)and CSA, as well as meeting or exceeding therequirements of NFPA 20 and NFPA 70.

ELECTRIC PANELS

Across the line

Soft Start

Delta open / closed

Primar resistor

Auto-transformer

Part Winding

Across the line

Configurations LV:

Configurations MV:

Diesel control panels are available for 12 volt (120,

220 / 240 VAC) or 24 volt (120, 220 VAC) diesel firepump engines.

DIESEL PANELS

JOCKEy PANELS

Single or three phases Jocke Fire Pump Panelsdesigned for 50 & 60 Hz in a variet of voltages.


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FIRE PUMPS

With ever project ou can count on QUALITy, SERVICE, EXPERTISE, INNOVATION and COMPETITIVENESSBecause we have a commitment to each customer, the communit, and the world.

We are Ruhrpumpen, the specialist for pumping technolog!

Other Ruhrpumpen Products

Vertical Barrel Pump

Low NPSH Shockless Entr firststage impeller (single or doublesuction), Single or multi-stage.Standard construction materialsaccording to API latest edition(tpe VS6).Condensate, Power plants,Municipal, Hdrocarbons,Pipeline and Refineries.

Horizontal Multi-StageProcess Pump

Axiall split, horizontal multi-stage centrifugal pump. Nearcenterline mounted. Heav dutprocess design according to API610 latest edition (tpe BB3).Refiner, Oil Fields,Petrochemical, and ChemicalApplications.

Volute Casing Centrifugal PumAxiall split, horizontal single or twostage, double volute casing, doublesuction, closed impeller. Heav dutprocess design according toAPI 610 latest edition (tpe BB1).Pipeline Service-Mainline and BoosterOil Extraction, Refiner, Chemical,Petrochemical, Metallurgical Industrand Power Stations.

Sump PumpVertical arrangement, singlesuction, single stage.Water, Hdrocarbonsand Chemical Solutions.

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