ptr 1300 - carmec

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PTR 1300 QUICK OVERVIEW PRESSURE TESTER FOR CYLINDER HEADS SPECIFICATION Specifications Maximum cylinder head capacity 1200×335×300(h) mm Maximum cylinder head weight 300 Kg Stainless steel tank capacity 485 L Maximum cradle stroke 490 mm Heating elements 2×4.5 kW Adjustable working temperature 0÷90° C Rotation speed 4 rpm Cradle up-down speed 60 mm/sec Hydraulic unit power 0.75 kW Rotation motor power 0.18 kW Machine dimensions (L×W×H) 1920×1000×1800 mm Packing dimensions (L×W×H) 2200×1350×1450 mm Weight 460 Kg Shipping weight 565 Kg Environment conditions: temperature 10÷30° C Environment conditions: humidity 15÷90% RH DESCRIPTION The PTR hydraulic pressure tester or test bench allows for the quick and easy detection of fissures and cracks and the water tightness control in the cooling circuits of cylinder heads and engine blocks. The pressure tester works following a basic principle that consists of plugging all the outlets of the cooling circuit of the cylinder head using rubber stoppers and then injecting pressurized air into the circuit. The cylinder head is then immersed in a hot-water bath and if it contains any cracks or fissures, a stream of air

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Page 1: PTR 1300 - Carmec

PTR 1300QUICK OVERVIEWPRESSURE TESTER FOR CYLINDER HEADS

SPECIFICATION

SpecificationsMaximum cylinder head capacity 1200×335×300(h) mm

Maximum cylinder head weight 300 Kg

Stainless steel tank capacity 485 L

Maximum cradle stroke 490 mm

Heating elements 2×4.5 kW

Adjustable working temperature 0÷90° C

Rotation speed 4 rpm

Cradle up-down speed 60 mm/sec

Hydraulic unit power 0.75 kW

Rotation motor power 0.18 kW

Machine dimensions (L×W×H) 1920×1000×1800 mm

Packing dimensions (L×W×H) 2200×1350×1450 mm

Weight 460 Kg

Shipping weight 565 Kg

Environment conditions: temperature 10÷30° C

Environment conditions: humidity 15÷90% RH

DESCRIPTIONThe PTR hydraulic pressure tester or test bench allows for the quick and easy detection of fissures andcracks and the water tightness control in the cooling circuits of cylinder heads and engine blocks.

The pressure tester works following a basic principle that consists of plugging all the outlets of the coolingcircuit of the cylinder head using rubber stoppers and then injecting pressurized air into the circuit. Thecylinder head is then immersed in a hot-water bath and if it contains any cracks or fissures, a stream of air

Page 2: PTR 1300 - Carmec

bubbles will be observed rising to the surface of the bath.

The machine has been specially designed for continuous use and is comfortable and simple to operate.Furthermore, the machine requires a minimum amount of maintenance and comes fully equipped withhigh quality, in-built security features.

The pressure tester is fitted with a programmable heater which allows the water to be preheated on a dailybasis.The temperature of the water is regulated by means of an electronic thermostat control.

Hydraulic arms move the cradle holding the piece to be tested. The cradle is moved vertically by means ofa hydraulic system. The cradle can also rotate a full 360 degrees making it far easier to check all sides ofthe cylinder head from every angle.

The water tank and lid are both thermally insulated thus preventing heat loss and substantially reducingoperational costs of the machine.The water is heated by means of two 4.5kW elements.The machine isfitted with a safety mechanism that controls the level of the water.

In order to avoid possible injury and unnecessary risks, the operating circuit of the machine is 24 V lowvoltage.

STANDARD EQUIPMENT

3 Cylinder head holding flat parallels2 Supports for slanted heads6 Clamping block with rods and nuts3 Clamping bars with small plates (6 pcs.) for Plexiglass plate2 Plexiglass transparent plates: 500×250×30 mm - 800×250×30 mm1 Natural Rubber (caoutchouc) plate 500×500×8 mm1 Rubber (black) plate 500×500×3 mm1 Side plate complete with quick couplingService operation and maintenance manual

Page 3: PTR 1300 - Carmec

PRODUCT EQUIPMENT:

AC1800 AC1803 AC1805

PT0155 PX5025 PX8025

PX1135 PX1235 PX9999

Page 4: PTR 1300 - Carmec

FX0070 RU5008 RU5010

RU5004 CT0030 CT0040

CT0020 CT0010 PT0055

PT0050 AC0014 JOYSTICK

Page 5: PTR 1300 - Carmec

PT1020 PT1030 PT1040

PT0060 PT0100 PT8025

BRACKET FOR PLEXIGLASS