pto- gearboxes and clutches - katsa

K a t s a - Geared for you

PTO- Gearboxes and Clutches

400

Outputs:

• Up to four outputs

Available connections for outputs:• SAE B, C, D or E connection flanges• Various spline and keyway shaft connections• Customised output shafts, optionally with an integrated, hydraulically controlled multi-plate clutch• Customised threads and adapter flanges for non-SAE connections

2

Universal pump driveseries 400General information

400

3

Input:

Bell housing connections:• SAE 00, 0, ½, 1 and 2

Input shaft connections:• Customised shaft with keyway or spline• Flexible coupling from several manufacturers

400

Ratings:

• Total max power 750kW (opt. 900kW) - Max power 450kW / output - Max torque 2300Nm / output - Max speed 2500rpm• Gear ratio i = 0,661-1,421• Weight app. 450kg, depending on chosen options.

Universal pump driveseries 400Technical information

4

400

Dimensions (example with SAE 1 flywheel housing):

Additional options:

• Directions of output rotation: - Opposite of the input shaft - Same as the input shaft with a countershaft• Oil cooler and filter• Integrated control valve for multi-plate clutch output• Electronic gearbox / clutch controller unit and control design for CAN-based control systems• Gearbox condition, temperature, oil pressure and/or rotation speed monitoring


SAE 1Ø 555

420

820400

400

818

200

159

299

306

5

500

Outputs:

• Up to three outputs

Available connections for outputs:• SAE B, C, D or E connection flanges• Various spline and keyway shaft connections• Customised output shafts, optionally with an integrated, hydraulically controlled multi-plate clutch• Customised threads and adapter flanges for non-SAE connections

Universal pump driveseries 500General information

6

500 Input:


Input shaft connections:• Customised shaft with keyway or spline• Flexible coupling from several manufacturers

7


Ratings:

• Total max power 750kW (opt. 1100kW) - Max power 450kW / output - Max torque 2300Nm / output - Max speed 2500rpm

• Gear ratio i = 0,661-1,421

• Weight app. 400kg, depending on chosen options.

500

8

Additional options:

• Direction of output rotations: - Opposite of the input shaft• Oil cooler and filter• Integrated control valve for multi-plate clutch output• Electronic gearbox / clutch controller unit and control design for CAN-based control systems• Gearbox condition, temperature, oil pressure and/or rotation speed monitoring

Dimensions (example with SAE 1):

Ø 555 SAE 1

155

507,5926

283

91940

8

30515

1

179

500

9

Inline PTO clutchseries 350General information 35

0

Outputs:

• 1:1 main wet multi-plate clutch, mechanical clutch or separate dry clutch output• Up to three direct driven PTO outputs (two in the front, one in the back)• Customised shaft with keyway or spline for main output shaft

Available connections for PTO outputs:• SAE B, C, D or E connection flanges• Various spline and keyway shaft connections• Customised output shaft for direct sheave drive• Customised threads and adapter flanges for non-SAE connections

All outputs rotate inthe same directionwith input shaft

10Shaft output and customised output

350 Input:


Input shaft connections with orwithout bell housing:• Customised shaft with keyway or spline• Flexible coupling from several manufacturers

11

Ratings:• Total max power 500kW - Max power 350kW / clutch output - Max power 300kw / PTO output• Ratio Clutch i=1• Gear ratio i = 0,601- 0,950• Weight app. 650kg, depending on chosen options.

Equipped with: • Own oil sump • Only one oil (lubrication and clutch activation) • Own lubrication and hydraulic oil pump • Integrated control valve for multi-plate clutch output

Additional options: • Electronic gearbox / clutch controller unit and control design for CAN-based control system • Gearbox condition, temperature, oil pressure and/or rotation speed monitoring • Oil cooler and filter

Dimensions (example with SAE 1 housing and medium size wet clutch):

Inline PTO clutchseries 350Technical information

643

350

12

782643293 487

381

1070

901

350

13

Special version: main output with mechanical on/off coupling

Special version: main output with SAE connection for dry clutch of choice or direct connection

300Inline clutch

series 300General information

Outputs:

• 1:1 main wet multi-plate clutch or clutch with mechanical engagement• Customised shaft with keyway or spline

Outputs rotate in the same directionwith input shaft

14

Input without bell housing

300 Input:


Input shaft connections with or without bellhousing:• Customised shaft with keyway or spline• Flexible coupling from several manufacturers

15

300Inline clutch

series 300Technical information

Ratings:• Total max power 500kW - Max power 350kW / clutch output - Three different clutch sizes available• Ratio Clutch i=1• Weight app. 500kg, depending on chosen options.

Equipped with: • Own oil sump • Only one oil (lubrication and clutch activation) • Own lubrication and hydraulic oil pump • Integrated control valve for multi-plate clutch output

Dimensions (example without flywheel housing and medium size clutch):

739530 10090

90

16

300 Additional options:

• Electronic gearbox / clutch controller unit and control design for CAN-based control system• Gearbox condition, temperature, oil pressure and/or rotation speed monitoring• Oil cooler and filter

700

782

432

17

Available with:

• Specifically designed hydraulic block for marine applications with an integrated oil filter• Marine oil/water cooler• All classification societies• Optional: stainless lubrication pipes, pump, cooler and other parts• For arctic conditions, necessary design choices such as cold-resistant materials and lubricants, heating and ice prevention are made to ensure reliability• Different instrumentation options for gearbox condition, temperature , oil pressure and/or rotation speed monitoring

PTO drives available formarine and offshoreapplications

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Application examples

• Hydraulic pump drives for deck machinery like winches and fishing equipment• Pump drives for firefighting equipment and mud pumps

19

Solution for In/Out off-set, ratio and/or change of rotation

• Ratios of up to 1:1.5 possible• Output shaft direction of rotation may be chosen• Small and compact solution• Including own oil sump and oil pump, no external lubrication system is required• Electronic control unit for CAN-based control system is available

Hybrid pump drives

• Standard SAE flange sizes from SAE 0-2 for diesel engines available• Second Input flange for state of the art permanent magnet motors for alternative electric drive• The input type may be changed manually, pneumatically or hydraulically, using existing system or our own electronic control unit• Other parameters similar to previously presented pump drives

Tailored solutions foryour needsGearboxes with fully customisedfeatures and dimensions

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Solution for shaft off-set, ratio conver-sion and/or change of the direction of rotation, including up to 4 PTO´s

• Possibility for up to 4 PTO´s for hydraulic pumps, generators or other applications• Output connections are fully customised according to your application requirements• PTO ratios may be varied, e.g. 1:0.77 for increased speed at outputs• Electronic control unit for CAN-based control system is available

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Energy & Wind

Steel & Metals

Pulp & Paper

Marine & Offshore

MainBusinessAreas

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Katsa Oy designs and manufactures power transmission components and complete gear-box solutions for world-class customers in the following business areas:

Energy & Wind

Steel & Metals

Vehicles & Rail

Mining & Construction

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At Your Service

Katsa Oy designs and manufactures gear units and power

transmission components. Since the establishment in 1955, Katsa Oy has been focusing on high-accuracy

gearwheels and tailor-made gearboxes.Today, products can be found wherever

True Expertise is needed.

Katsa OyIlmailunkatu 23FI-33900 Tampere, FinlandTel +358 3 315 [email protected]

pto- gearboxes and clutches - katsa

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