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SAE-STAHL GMBHIm Gewerbegebiet Pesch 14

D-50767 KlnTel.: +49-221-59808-200

Fax: +49-221-59808-60http://www.sae-stahl.de

E-mail:[email protected]

Protocol Driver Manual S5 / S7ProVicom, Exicom Visualisation

MT-300 MT-310

ET-8

Protocol Driver Manual S5 / S7:

ProVicom, Exicom Visualisation

Art.-type: 200630100000

Version: 1.12

Edition: 26.04.01


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Page 2 of 53 SAE-STAHL GMBH / VS_S5GB.DOC / 26.04.01

Publisher and copyright by:

SAE-STAHL GMBH KlnIm Gewerbegebiet Pesch 14D-50767 Kln

Phone (exchange)+49/(0)221/ 5 98 08 - 200(Hotline) - 59

Fax - 60

All rights reserved.

This document may not be reproduced in whole or in part except with the written consentof the publisher obtained.

The right to technical changes is reserved.

This Manual was carefully produced. Nevertheless, SAE-STAHL GMBH do not warrant thatthe information contained therein to be free from errors.

IBM is a registered trademark of IBM-Corp.MS DOS is a registered trademark of MICROSOFT Corporation

WINDOWS 95 is a registered trademark of MICROSOFT CorporationS5/ S7 are registered trademarks of Siemens AG

Cologne, dated 26.04.01


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Protocol Driver Manual S5 / S7 Contents

SAE-STAHL GMBH / VS_S5GB.DOC / 26.04.01 Page 3 of 53

Table of Contents

1. General Notes ..................................................................................... 5

1.1. Documentation Manuals ..........................................................................................51.1.1. Device Manual ..................................................................................................51.1.2. Engineering Manual..........................................................................................51.1.3. Protocol Driver Manuals....................................................................................51.1.4. Target Groups ..................................................................................................5

1.2. Safety Alert Symbols ...............................................................................................6

2. Safety Notes.................................................................................. 7

2.1. General Provisions ..................................................................................................7

2.2. Use for Intended Purpose........................................................................................7

2.3. Repairs ....................................................................................................................8

3. Communication ............................................................................ 9

3.1. SPC Mode S5/PG....................................................................................................9

3.2. SPC Mode S5/3964R/RK512...................................................................................9

3.3. SPC Mode S5/L1-Bus..............................................................................................9

3.4. Cycle Times.............................................................................................................93.5. Connection options to S5.......................................................................................10

3.6. Connection options to S7.......................................................................................11

4. Installation on the PLC .............................................................. 12

4.1. Overview................................................................................................................12

4.2. Installation on the Programming Interface S5 with AS511.....................................124.2.1. ProVicom/ Exicom with TTY Passive/Passive (Default) .................................. 134.2.2. ProVicom/Exicom with TTY Active/Active (optional) .......................................144.2.3. Port Parameters..............................................................................................14

4.3. Installation on 3964R of S5 CP 524/525 and S5 CP 544 .....................................154.3.1. Installation on CP524/525 and on CP544 via TTY .........................................174.3.2. Installation on CP524/525 and on CP544 via V.24.........................................18

4.4. Installation on S5 CP521-SI...................................................................................19

4.5. Installation on 3964R of SAE-STAHL SAS 525.....................................................214.5.1. Setting the DIL Switches.................................................................................214.5.2. Interface Card Configuration..........................................................................244.5.3. Cyclic Handling of Communication ................................................................24

4.6. Installation on 3964R of S7 CP340........................................................................26

4.6.1. ProVicom Pin Configuration via V.24 / RS-232-C...........................................284.6.2. ProVicom/ Exicom Pin Configuration via RS422............................................. 29

4.7. Installation on 3964R of S7 CP441-1 ....................................................................30


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Contents Protocol Driver Manual S5 / S7


4.7.1. ProVicom Pin Configuration ProVicom / Exicom via V.24 / RS-232-C............324.7.2. ProVicom/Exicom Pin Configuration via TTY..................................................33

4.8. Installation on the MPI-Bus via MPI-Box ................................................................344.8.1. MPI-Box power supply ....................................................................................354.8.2. Interfacing PG and MPI-Box ...........................................................................35

4.8.3. Mounting instructions and installation MPI-Box RS-232 .................................354.8.4. Installation of a ProVicom on S7/MPI with MPI-Box RS-232........................... 354.8.5. Connection diagram MPI-Box RS-232 ............................................................364.8.6. Interfacing to MPI-BOX RS-422......................................................................37

4.9. Interface Parameters S5/ S7 3964R......................................................................38

4.10. Installation on L1 Bus ............................................................................................394.10.1. System overview L1........................................................................................394.10.2. Installation of Terminal Stations......................................................................394.10.3. L1 Connection via PG Interface......................................................................40

5. Addressing.................................................................................. 43

5.1. Address Specification ............................................................................................43

5.2. Setting Station Parameters....................................................................................44

6. Function References.................................................................. 45

6.1. Key functions .........................................................................................................45

6.2. LED Bit Area..........................................................................................................48

6.2.1. LEDs (ProVicom only).....................................................................................506.3. Fault Message and Operating Message Areas......................................................51

6.4. Other Communication Areas..................................................................................51

6.5. Elementary Data Types and Formats ....................................................................526.5.1. Communication between PLC and Terminal...................................................526.5.2. Table Showing Types of Variables .................................................................53


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Protocol Driver Manual S5 / S7 General Notes


1. General Notes

1.1. Documentation Manuals

The documentation is presented in 3 manuals:

1.1.1. Device Manual

The Device Manual contains

a product overview with technical specifications and the features of the devices and thefirmware, and the designation of the accessories.

the setting up and installation instructions,

and the description of the start-up.

1.1.2. Engineering Manual

The Project Engineers Manual contains

a description of the SPSPlus WIN project tool, and

the design of the devices

1.1.3. Protocol Driver Manuals

The Protocol Driver Manuals contain descriptions of all features of the protocol drivers used,e.g., addressing the process links and specific design notes.

1.1.4. Target Groups

Target group Required manual Required chapters

Overview Device manual Product overview Protocol driver manual Function overview

Design engineer /programmer

all all

Operator Device manual Operation

Installer Device manual Setting-up and installation

instructionsService Device manual all Protocol driver manual Configuration

In compiling the manuals we have made every attempt to provide complete and correctinformation for the design and use of the products described. If despite this you should findthat an important document is missing or if you find a mistake or other discrepancy in any ofthe Manuals, please inform us so that we can take necessary remedial action.


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General Notes Protocol Driver Manual S5 / S7


1.2. Safety Alert Symbols

Safety alert symbols in this Manual use the words

Caution

to indicate a potentially dangerous situation which, if not avoided, could result in fatal injuryand damage to property.

Notes using the symbol

F

indicate important information to which we want to draw your particular attention.

Text in square brackets

[]

indicates input strings

F Input only the chain, not the square brackets.


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Protocol Driver Manual S5 / S7 Safety Notes


2. Safety Notes

2.1. General Provisions

This Manual contains information for the proper use and application of the products

described herein. The Manual has been written for operators with technical qualification andapplicable know-how in the area of automation equipment and data transfer technology.Operators with technical qualification are persons,

who as designers are familiar with safety concepts in automation engineering and datatransfer technology,

or who as operators have been trained in handling devices and the system, respectively,and who are familiar with the contents of this Manual,

or who have been trained as installers or service technicians of appropriate systems in

accordance with applicable safety standards.

Detailed knowledge and the technically correct application of the installation procedures /safety notes / functions described in this Manual are a precondition for its safe operation.

As the components and devices described in this Manual can be used in most diverseareas and systems, it is absolutely required that their functions and the appropriate safetynotes be integrated in the safety concept of the system of which they are a part.

If you have any questions, the support staff of SAE-STAHL will be pleased to assist you.

2.2. Use for Intended Purpose

The components / the device may only be used for the purpose for which it is designed (asdescribed in the product information or the technical specification). The applicable safetystandards have been implemented in the development, production, testing anddocumentation of the product. Normally the product is not associated with dangeroussituations which may result in injury or damage provided the handling instructions andsafety notes are observed.

Caution:

When the casing is removed or the control cubicle door opened, parts that maybe live with dangerous voltage become accessible.

The product is only safe if it is transported, stored, installed and operatedproperly.

Only certified personnel who have read and understood this Manual may work onthe product (see below).


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Safety Notes Protocol Driver Manual S5 / S7


2.3. Repairs

SAE-STAHL products may only be repaired by SAE-STAHL customer service staff orother certified persons / firms.

Only original modules and parts of SAE-STAHL may be used.

The customer is only allowed to replace modules if this is expressly allowed in thisManual. The work must be carried out by trained personnel.

Standard parts, such as fuses, must be of the specified rating.


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3. Communication

Three different firmware versions are available for communication with a Simatic S5. Allversions have access to the data block area. Addressing is as usual in data block (DB) anddata word (DW). For an overview of devices and procedures, see the table below. For the

type of communication interface, see the chapter "Installation on the SPC.

3.1. SPC Mode S5/PG

The PG procedure (AS511) links the devices to the programming interface of Simatic S5.

Warning notes:

this link-up is not suitable for fast events (response time < 500 ms). The PG interface is critical under the EMC aspect (see chapter Interference

Suppression Measures.

The AS511 protocol is non-assured and nested extensively.Use only:

in non-critical environment (no converter) with short distance (within a circuit)In many instances, the L1 procedure can replace the AS511. An overview is givenoverleaf.

3.2. SPC Mode S5/3964R/RK512

This quick and assured procedure is used to provide a link-up with various programmablecontrollers and communication processors. The SAE-STAHL devices act as master andtransmit data from the data blocks by means of AD and ED telegram.

3.3. SPC Mode S5/L1-Bus

The Sinec-L1 bus is used to advantage for the link-up of minor controls (100U) or of largercontrols to save interface modules. It permits the interconnection of as many as 16 users.Considering the low data transmission rate of 9600 baud, the number of devicessimultaneously served by the bus is limited. SAE-Stahl recommends to link four devices toone control. The cycle times are around approx. 150ms for each connected terminal device.S5 has a comfortable function module that ensures the complete communication.

3.4. Cycle Times

Transmission time S5-PG S5-3964R (9600 Bd) S5-L1 (9600 Bd)Cycle [approx. ms] 500 80...200ms 150 / terminal dev.Function keys [ms] 250...500 110 150 / terminal dev.

Change of SPC cycle time 95U none 2..3ms 5ms


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3.5. Connection options to S5

Device 90U 95U 95F 100U 115U 115H 115F 135U 155U 155H

CPU-Types

1 SS 2 SS L2 * 101 102 103 941 942 943/b 944/b 945 * * 926 928a 928b 928b 948 *

CPUinterfaces

1 1 2 1 1 1 1 1 1 1/2** 1/2** 1/2** 1 1/2** 1/2** 1 1

PG/AS511Add. SAEAdd. Sie.

yesTM-1

*** *** *** no yes yes *** *** *** *** *** no no no ***/1 ***/1 ***/1 no no no

PG/L1Add. SAEAdd. Sie.

no yes/ max. 1 SSHB-L1-RK

-

yes **** no no yess. 95U

-

yes/ max. 1 interfaceHB-L1-RK

-

yes/2.SS

SAE*3Module

no no no no yesSAE*5Module

yesSAE*5Module

no no

3964RAdd. SAEAdd. Sie.

no no yes/2.SS

SAE*1-

no no no no no no yes/2.SS

SAE*1Option

yes/2.SS

SAE*4Module

no no no no yes/2.SS

SAE*0Module

yes/2.SS

SAE*0Module

no no

Additionalmodules

CP521/SI no CP521/SI

CP524/ CP525/ CP544/ CP544B CP524/ CP525/ CP544/ CP544B

CP524/ CP525/CP544/ CP544B

ProtocolAdd. SAEAdd. Sie.

3964R/RK512HB-CP521

-

3964Rs. 95U

3964R/RK512-

COM525

3964R/RK512-

COM525

3964R/RK512-

COM525

Additionalmodules

SAS525 SAS525 SAS525


3964R/RK512HB SAS-525 for 115U

-

3964R/RK512HB SAS-525 for 135U

-

3964R/RK512HB SAS-525 (155U)

-

Additionalmodules

CP530 * CP530 CP530


L1HB-L1-Bus for 115U

COM530


COM530


COM530


L2-DPSAE*2

L2-DPSAE*2

IM308-B/ IM308-C

L2-DPSAE*2

IM308-B/ IM308-C

L2-DPSAE*2

IM308-B/ IM308-C

* Not possible at present Sie Siemens SAE*3 HB-CPU-945-L1** Option SAE*0 Entry in DX2 SAE*4 HB-CPU945-RK512*** AS511 coupling very critical (see page before) SAE*1 HB-CPU-RK512 SAE*5 HB-L1-928b**** On request SAE*2 HB-L2-S5BL2DP incl. Type file


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Protocol Diver Manual S5 / S7 Communication


3.6. Connection options to S7

S7-200 CPU Additional modules

CPU interface 210 212 214 215 216 CP 242-2 CP 242-8

PPI yes* yes* yes* yes* yes* -- --

MPI -- -- -- -- -- -- --

L2-DP -- -- -- no ** -- -- no **

-- Not possible* At present only ProVicom MT-300** CPU / interface has only one L2-DP Slave interface

S7-300 CPU

CPU interface 312 313 314 315 315-2 DP

PPI -- -- -- -- --MPI yes* yes* yes* yes* yes*

L2-DP -- -- -- -- yes**

Additional modules

CP 340 CP 341 CP 342-2 CP 342-5 CP 343-1 CP 343-5

L2-DP -- -- -- yes** -- --

3646R yes*** yes**** -- -- -- --

-- not possible* Number of stations dependent on software status and hardware design** with HB-S7-L2-DP

*** with HB-S7-CP340**** Operating system includes Interpreter RK 512

S7-400 CPU

CPU interface 412 413-2 DP 414-2 DP 416 416-2 DP

PPI -- -- -- -- --

MPI yes* yes* yes* yes* yes*

L2-DP -- yes** yes** -- yes**

Additional modules

CP 441-1 CP 441-2 CP 443-1 CP 443-5L2-DP -- -- -- yes**

3646R yes*** yes**** -- --

-- not possible* Number of stations dependent on software status and hardware design** with HB-S7-L2-DP*** with HB-S7-CP-441-1**** Operating system includes Interpreter RK 512


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Installation on the PLC Protocol Driver Manual S5 / S7


4. Installation on the PLC

4.1. Overview

In the following chapter the connecting cables on terminals X2 and X4 will be specified in

the procedures.

Standard communication interface (MT-300 and ET-8): TTY

Bus operation L1 with SK1-G-BT: RS-422

With MT-310, connection via TTY is not possible. The connection to S5 or S7 canonly be made via RS-232-C or RS-422.

A list of the possible interface connections on the various Simatic S5 systems can be foundin the chapter "Product Survey/ Communication".

In order to build up communication with the PLC, the programming cable may not beattached to the programming interface.

4.2. Installation on the Programming Interface S5 with AS511

(Only for operating software S5-PG)

Warning note:The AS511 is a is non-assured procedure. Hence malfunction cannot be excluded in

the case of error. Only the L1 procedure can be used with many programmablecontrollers.

Caution:"Packing" and "Downloading of HBs, DBs, etc. from PG" is not permitted while theprocedure is running.The addresses of the data DBs are read during device enable. They may not bechanged while the procedure is running.Remedy during the "Transfer" PU function:

Switch off the device

To connect the device to the S5, no further settings are required on the S5. Theparameter setting on the interface should be as follows (see Configuration): 9600baud, 8 data bits, 1 stop bit, even parity.

F

F


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Protocol Driver Manual S5 / S7 Installation on the PLC


4.2.1. ProVicom/ Exicom with TTY Passive/Passive (Default)

The connecting cable VB-10 is available as a special accessory.ET-8 MT-300 S5 - PGCOM1 X2/ COM3

Pin 25-pole sub-D 15-pole sub-D

Refer to Device Manual, chapter "Suppression measures/ Installation guidelines" for screening andinterference immunity.

Cable requirements:

twisted pairand screened

Screen connected to the caseof the plug connector

6

7

2

3


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4.2.2. ProVicom/Exicom with TTY Active/Active (optional)

The connecting cable VB-80 is available as a special accessory.ET-8 MT-300 S5 - PGCOM1 X2/ COM3



4.2.3. Port Parameters

The interface parameters are set with the design software SPSPlus WIN.

Cable requirements:twisted pairand screened


1

2

3

4

5

6

7

8


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4.3. Installation on 3964R of S5 CP 524/525 and S5 CP 544

(Only for operating software 3964R)

Siemens CP524/525 and Siemens CP544, respectively, must be initialized with interpreter

RK512 and procedure 3964R. The following parameters are defaults :

9600 baud8 data bits1 stop biteven parityhigher priority+-------------------------------------------------------------+

| SIEMENS SIMATIC S5 Page: 1 || COM 525 - CP525/524 06/11/91 |+-------------------------------------------------------------+

| Drive. C Program: 9600 Last editing: 06/11/91 || System: LINK-UP 9600 BD Author: BRAASCH |+-------------------------------------------------------------+===============================================================

PROGRAM LENGTH: 9321 words===============================================================

=========================================

I N T E R P R E T E R / P R O C E D U R E=========================================

Component: COMPUTER COUPLING (cc)Module Name Version Parameters

---------------------------------------------------------------Interpreter RK512 01 -Procedure P3964R 01 Baud rate: 9600

Character length 8 bits No. of stop bits: 1 Priority: higher Parity: even


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While the S5 starts, make sure of the synchronization between CP524/525 and the CPU inthe programmable controller. This is ensured by a single synchronization module enable.

For example: AG115U of FB249:FB 100

NETWORK 1 0000

NAME :CP-SYNCH0005 :0006 :0007 :SPA FB 2490008 NAME :SYNCHRON0009 SSNR : KY 0,0 Port number 0000A BLGR : KY 0,1000B PAFE : MB 100

To ensure the constant exchange of data between the CPU and the CP524/525, receive all

and send all should be enabled cyclically.

Example:NETWORK 1 0000

NAME :CP-TRANS0005 : SEND ALL SS00006 :SPA FB 244 FB 244 at AG 115U0007 NAME :SEND Job 00008 SSNR : KY 0,0 Port number 00009 A-NR : KY 0,0000A ANZW : MW 102

000B QTYP : KC DB000C DBNR : KY 0,0000D QANF : KF +0000E QLAE : KF +0000F PAFE : MB 1040010 : RECEIVE ALL port number 00011 :SPA FB 245 FB 245 at AG 115U0012 NAME :RECEIVE Job 00013 SSNR : KY 0,0 Port number 00009 A-NR : KY 0,0000A ANZW : MW 106000B ZTYP : KC DB

000C DBNR : KY 0,0000D ZANF : KF +0000E ZLAE : KF +0000F PAFE : MB 108001B :001C :BE

No further SEND or RECEIVE jobs need be programmed in the CP524/525 or CP544 .

The above example assumes that the communication processor is at port number 0.Otherwise, the current port number must be entered at this location number.


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4.3.1. Installation on CP524/525 and on CP544 via TTY

The connecting cable VB61 is available as a special accessory.

ET-8 MT-300 CP525/CP524/CP544 TTY

COM1 X2/ COM3Pin 25-pole sub-D 25-pole sub-D




6

7

2

3


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4.3.2. Installation on CP524/525 and on CP544 via V.24

This connection is good for short distances of up to 3m.ET-8 MT-300: X4/ COM1 CP525/CP524/CP544 V24COM2 MT-310: X4/ COM4 oder COM1/ COM2*



* For COM1/ COM2 you require the adapter cable VB-331.


9

10

15


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4.4. Installation on S5 CP521-SI

Operation is only possible with

AG100U CPU103

AG95U

and the driver module SAE-STAHL HB CP521For a detailed description, see the HB CP521 Manual.

Connection diagram TTY Siemens CP521-SI on ProVicom/ Exicom

ET-8 MT-300 CP521 SICOM1 X2/ COM3Pin 25-pole sub-D 25-pole sub-D



Screen connected tothe caseof the plug

connector

6

7

2

3


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Connection diagram V.24 Siemens CP521-SI on ProVicom/ Exicom

ET-8 MT-300: X4/ COM1 CP521 SICOM2 MT-310: X4/ COM4 or COM1/ COM2*Pin 9-pole sub-D 25-pole sub-D



Further setting-up instructions can be found in the CP521SI communication processor

manual.

A driver module for operating the ProVicom/ Exicom devices on CP521SI is available fromSAE-STAHL.

Caution:The design of the driver module requires that the CP521SI must be in slot 0(address 64 PAE/PAA). To make the setting of the communication cycle time

independent of that of the program cycle time, the driver module is enabled by OB13.


9

10

15


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4.5. Installation on 3964R of SAE-STAHL SAS 525

(Only for operating software 3964R)

Communication between the ProVicom/ Exicom terminal device and the interface module

SAS-525 is easy to make.

1. The modules FB194, FB195, FB197, FB198, FB199 must be transferred from the drivermodule to the programmable controller.

2. To configure the module, the FB194 must be called from the startup OB once for everyinterface channel. Make certain that one data block with at least 32 data words isreserved for each interface for configuration.Important: The starting address specified at identified ADR: must be the same as thatset with DIL switches S1 and S2.

3. To ensure communication, the FB195 must be polled cyclically with the data block

defined for each interface channel during configuration.

For more details on SAE-STAHL SAS 525, please consult the SAE-STAHL SAS 525manual.

Example:

In the example below, the interface module SAE-STAHL SAS 525 has been set to addressF080 and is mounted in slot 0 in AGU 115 next to the CPU card. Data blocks DB 190, DB191, and DB 192 have been firmly assigned to it.

4.5.1. Setting the DIL Switches

Text im Diagramm:

Modul fr Kanal 1 - Module for channel 1Modul fr Kanal 2 - Module for channel 2Modul fr Kanal 3 - Module for channel 3


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4.5.1.1. Plug connectors X6 and X3

If the module is used with a TTY module as the active part of a current loop, voltage to the20mA current sources on the TTY modules can either be internal or external.

If the supply is internal, 24V is fed by the S5 mains power supply unit via the top or bottom

bus plug connector. Externally, the TTY modules can be supplied with 10V to 36V (typically24V) at both flat connectors on the front panel. The external 24V supply is equipped withpole protecting diodes so that any polarity of the external source is permitted.

The supply of the appropriate voltage is made with plug connectors X3 and X6.

Plug panel X6 defines if the 24V to the TTY current loop is supplied externally by the twoflat plugs on the front panel or - if available - internally by the S5 bus. An internal connectionis only possible if 24V is available at the slot of this module. This is not the case in all slotsof the programmable controllers.

Internal (top) and external (bottom) voltage supply of the TTY interface.

If in TTY mode internal voltage is supplied, the EMC resistance of that module is reduced.The reason is that the electrical isolation is disabled. If the interface card is installed in largeelectromagnetic interference fields, an external voltage source should be chosen as amatter of principle.


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The different setting of plug panel X3 allows to choose whether if the TTY current loop issupplied internally the voltage is to come from the top or bottom base plug. If the 24V issupplied to top base plug X1 (this is the case with AG 115), then the jumpers must be setas follows:

If 24V is available on the bottom base plug (X2) (AG 135, AG 150 and AG 155), the plugconnector configuration is as follows:


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4.5.2. Interface Card Configuration

NETWORK 1 0000NAME: KONFIG

0005 :0006 :SPA FB 194

0007 NAME :KONFIG64 Parameter setting of interface 10008 DBHB : DB 190 Data block 1900009 ADR : KH F080 Base address F080000A KAN : KF +1 Channel 1000B BAUD : KF +7 9600 baud000C BCC : KC JA 3964R with BCC000D PRIO : KC HO High priority000E FEHL : MB 190 Error message in MB190000F :0010 :SPA FB 1940011 NAME :KONFIG64 Parameter setting of interface 20012 DBHB : DB 1910013 ADR : KH F0800014 KAN : KF +20015 BAUD : KF +7

0016 BCC : KC JA0017 PRIO : KC HO0018 FEHL : MB 1910019 :001A :SPA FB 194 Parameter setting of interface 3001B NAME :KONFIG64001C DBHB : DB 192001D ADR : KH F080001E KAN : KF +3001F BAUD : KF +70020 BCC : KC JA0021 PRIO : KC HO0022 FEHL : MB 1920023 :0024 :BE

4.5.3. Cyclic Handling of Communication

NETWORK 1 0000NAME: KOMMUN

0005 :SPA FB 195 Edit interface 10006 NAME :PASSIV0007 HTDB : DB 1900008 :0009 :SPA FB 195 Edit interface 2000A NAME :PASSIV000B HTDB : DB 191000C :000D :SPA FB 195 Edit interface 3000E NAME :PASSIV000F HTDB : DB 1920010 :0011 :BE


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The connecting cable VB-64 is available as a special accessory.ET-8 MT-300 SAS 525COM1 X2/ COM3Pin 25-pole sub-D 25-pole sub-D


When the SAE-STAHL SAS 525 is used in programmable controller AG 135U, thecommunication may fail if an automatic restart is made after "Mains Supply On". It istherefore recommended to program automatic new start instead of automatic recovery inDX0.



6

7

2

3


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4.6. Installation on 3964R of S7 CP340

Using the CP340, it is possible to operate the SAE-STAHL terminals on a SIMATIC S7. Forthis, the SAE-STAHL terminals must be fitted with the 3964R firmware.

Proceed as follows:1 Install the CP3402 Configure3 Set parameters4 Integrate program

1 Installing the CP340For a detailed description, see the CP340 Point-to-Point Link-up Manual.

2 Configuring the CP340To integrate the CP340, the following settings must be made.

1 The design package for the CP340 must be installed on the PU.Library CP340 is created during installation.

2 The CP340 must be integrated in the hardware configuration menu.The CP340 can be found under Simatic 300 in the Hardware Catalog under- CP-300- CP340 RS232 MODULEWhen the CP340 is integrated, the logic base address is automatically created by the

system.

3 Setting the CP340Object features :

Basic parameter : alarm generation = NO

For more information, please see the CP340 Point-to-Point Link-up Manual.

3 Setting CP340 parametersThe parameters menu item can only be selected if the CP340 design package isinstalled.

Parameters : Protocol 3964R with block checkUse default valuesBaud rate : 9600 baudData bits : 8Stop bit : 1Parity : evenPriority : high

Protocol parameters :Character delay time : 220 msConfirm delay : 2000ms

Establishment attempts : 6Transmission attempts : 6


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For more information, please see the CP340 Point-to-Point Link-up Manual.4 Integrate program

FB2 and FB3 must be copied from the CP340 library to the project.

From Step 7-Project SAE_CP340, DB2, DB3 FB15 and DB15 must be copied in theproject.

FB 15 must be called cyclically from OB1.

CALL FB 15 , DB15 DB15 entity DBADR := 256 Logic base addressKOMM := M 10.0 Communication bit is set 1 with every correct

communication

ADR = logic base address The logic base address is assigned automatically by the

system when the CP340 is integrated in the hardwareconfiguration.

Data handling blocks DB2, DB3 and DB15 are entity blocks and may not be handled byany other program.


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4.6.1. ProVicom Pin Configuration via V.24 / RS-232-C

Connection on X2:The connecting cable VB-30 is available as a special accessory.

MT-300 CP340

X225-pole Sub-D 9-pole Sub-D

Connection to X4:

The interface cable VB31 is available as a special accessory.

MT-300: X4/ COM1 CP340MT-310: X4/ COM4*9-pole Sub-D 9-pole Sub-D


NOTE :

For more information on interference suppression measures / set-up requirementsand line screening, please see the CP340 Point-to-Point Link-up Manual and theappropriate Device manual for the ProVicom/ Exicom.

Screen connection to

connector enclosure

Screen connection toconnector enclosure


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4.6.2. ProVicom/ Exicom Pin Configuration via RS422

Pin configuration for the CP-340-RS 422/485

ET-8 MT-300 CP340COM1 X2/ COM3Pin 25-pole sub-D 15-pole sub-D


ET-8 MT-300: X4/ COM1 CP340COM1 MT-310: X4/ COM4 X27Pin 9-pole sub-D 15-pole sub-D


Cable requirements:

twisted pair

and screened

Cable requirements:twisted pair

and screened



2

1

4

3

2

1

4

3


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4.7. Installation on 3964R of S7 CP441-1

Using the CP441-1, it is possible to operate the SAE-STAHL terminals on a SIMATIC S7400. For this, the SAE-STAHL terminals must be fitted with the 3964R firmware.

Proceed as follows:1 Install the CP441-12 Configure3 Set parameters4 Integrate program

1 Installing the CP441-1For a detailed description, see the CP441 Point-to-Point Link-up Manual.

2 Configuring the CP441-1To integrate the CP441-1, the following settings must be made.1 The design package for the CP441-1 must be installed on the PU.

Library CP441-1 is created during installation.The parameter settings of the CP441-1 cannot be made without the design package.

2 The CP441-1 must be integrated in the hardware configuration menu.The CP441-1 can be found under Simatic 400 in the Hardware Catalog- CP-400- CP PtP 1SIWhen the CP441-1 is integrated, the logic base address is automatically created by

the system.

3 Setting the CP441-1Object features :Basic parameter : alarm generation = NOThe interface type used must be entered at module.

For more information, please see the CP441-1 Point-to-Point Link-up Manual.


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3 Setting CP441-1 parametersThe parameters menu item can only be selected if the 441-1 design package isinstalled.

Parameters : Protocol 3964R with block check

Use default valuesBaud rate: 9600 baudData bits: 8Stop bit: 1Parity: evenPriority: high

Protocol parameters :Character delay time: 220 msConfirm delay: 2000msEstablishment attempts: 6Transmission attempts: 6

For more information, please see the CP441-1 Point-to-Point Link-up Manual.

4 Integrate program

From Step 7-Project SAE_441, DB12, DB13 FB14 and DB14 must be copied in theproject.

FB 14 must be called cyclically from OB1.

CALL FB 14 , DB14 DB14 entity DBID := 1001 l Logic base addressKOMM := M 10.0 Communication bit is set 1 with every correct

communication

ID = logic base address The logic base address is assigned automatically by thesystem when the CP441-1 is integrated in the hardwareconfiguration.

Data handling blocks DB12, DB13 and DB14 are entity blocks and may not be handled byany other program.


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4.7.1. ProVicom Pin Configuration ProVicom / Exicom via V.24 / RS-232-C

Connection on MT-300 X2/ COM3:The interface cable VB30 is available as a special accessory.

MT-300 CP441-1

X2/ COM325-pole Sub-D 9-pole Sub-D

Connection on ProVicom/ Exicom COM1:

The interface cable VB31 is available as a special accessory.

ET-8 MT-300: X4/ COM1 CP441-1COM1 MT-310: X4/ COM4 or COM1/ COM2*Pin 9-pole Sub-D 9-pole Sub-D


NOTE:For more information on interference suppression measures / set-up requirementsand line screening, please see the CP441 Point-to-Point Link-up Manual and themanual for the appropriate SAE-STAHL terminal.

9

10

15


connector enclosure


connector enclosure


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4.7.2. ProVicom/Exicom Pin Configuration via TTY

ET-8 MT-300 CP441COM1 X2/ COM3Pin 25-pole sub-D 9-pole sub-D

Refer to Device Manual, chapter "Suppression measures/ Installation guidelines" for screening and

interference immunity.

Cablerequirements:

twisted pair

and screened

Screen connected to the case

of the plug connector

6

7

2

3


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4.8. Installation on the MPI-Bus via MPI-Box

For interfacing to the MPI-Bus, SAE-STAHL offers an MPI-Box in two variants:- MPI-Box RS-232- MPI-Box RS-422

These devices are interface converters which convert the MPI protocol into the 3964R/RK512 protocol (physically RS-323-C).This requires for the ProVicom and Exicom devices an RS-422 or a galvanically isolatedRS-232-C interface and the protocol driver 3964R which is available for all devices.Addressing is made according the 3964R/ RK 512 on S7.

Attention:That means that the data word address engineered in the PLCPlus G is doubled in the S7,whereas the SPSPlus WIN shows the original address.Example:

Address in PLCPlus G Address in SPSPlus WIN Address in S7030000 DB 30 DW 0 DB 30 DW 0

030010 DB 30 DW 20 DB 30 DW 20020100 DB 20 DW 200 DB 20 DW 200

Attention:The address area used in the terminal must exist completely in the S7, otherwise the errormessage "Communication error" is displayed in the terminal.

The default MPI addresses are:S7 2ProVicom/ Exicom 5

Attention:That means that only one device can be connected to the MPI interface with the MPI cableor MPI-Box!

The interface parameters of the terminals must be fixed19200 baud8 data bits1 stop biteven parity

The baudrate of the S7 must be set to 187.5 Kbaud.


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4.8.1. MPI-Box power supply

There are two options for power supply of the MPI-Box:

Via the S7 MPI interface or

Via an external 24V voltage

4.8.2. Interfacing PG and MPI-Box

A Siemens Profibusconnector is required.- Coupling of the MPI-Box is made via the bus cable with external power supply of the

MPI-Box- with the MPI-Box the PG is connected directly to the S7 MPI interface via the

Profibusconnector

4.8.3. Mounting instructions and installation MPI-Box RS-232

ProVicom:

= VB-31 = MPI-Box X4 and X2 = RS-232-C

The general safety instructions and installation guidelines of the SAE-STAHL Manuals arevalid.

4.8.4. Installation of a ProVicom on S7/MPI with MPI-Box RS-232

For the installation you require:

MPI-Box

VB-31, must be ordered additionally

Proceed as follows:1. Connect the 9-pole plug of the MPI-Box with the S7 MPI interface2. Connect the 25-pole socket of the MPI-Box with VB-313. Connect the VB-31 cable to the X4 interface of the ProVicom device

Caution:No interfacing should be via the X2 programming interface because in the case ofinterference coupling to the MPI cable the terminal could be interfered

ProVicomMT-xx

SPSS7

3 Meters


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4.8.5. Connection diagram MPI-Box RS-232


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4.8.6. Interfacing to MPI-BOX RS-422

In order to connect the device onto the MPI-interface, both devices must have the sameinterface parameters. These are adjustable, the default settings are:

19200 Baud

8 data bits1 stop biteven parity

Own address in the MPI net : 5(Adjusted in Interfaces->COM ->"Own Station Number"

Address of the target CPU: 2(Adjusted in Interfaces->COM ->Station parameters->"Station Number"

The interface cable must be produced as follows :

Exicom ET-8 MT-300: X4/ COM1 MPI-BOXCOM1 MT-310: X4/ COM4 RS422Pin 9-pole Sub-D 9-pole Sub-D

Refer to Device Manual, chapter "Suppression measures/Installation guidelines" for screening andinterference immunity.


connector enclosure

2

1

4

3

Cablerequirements:

twisted pair and


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4.9. Interface Parameters S5/ S7 3964R

The interface parameters are set with the engineering software SPSPlus WIN.


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4.10. Installation on L1 Bus

4.10.1. System overview L1

The SINEC-L1 coupler allows easy link-up with the programmable controllers Simatic S595U, 100U (only CPU 103) and 115U as well as to CP 530 and SAE-STAHL SAS-530 (CP

530 compatible module for S5 115U). The SINEC-L1 interface module can be used as"point-to-point" coupler.

The terminal devices takes over the task of the bus master.

Cycle time:

Requirement 9600 Bd 19200 Bd (only with SAS)

Cycle time 150 ms 100 ms

4.10.2. Installation of Terminal Stations

Single-terminal operation:Own station number = 1Maximum station number = 1

Setting the station number:The configuration point can be found in the configuration menu.

Example: 1 MT-300 on a programmable controller AG95U

1. Set your own station number 1

2. Number of terminal stations in the SINEC-L1 busMaximum station number to 1

3. Make the connection between the terminal station and the AG95Uusing the SAE-STAHL standard cable VB10.


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4.10.3. L1 Connection via PG Interface

4.10.3.1. Installation of the Data Handling Blocks for L1

The two SAE-STAHL data handling blocks FB"INIT" (FB60) and FB"WORK" (FB61),together with the auxiliary data block DB"H-DB" (DB6) ensure the communication with

ProVicom/ Exicom. These data blocks are standard entries under the specified numbers onthe diskette. However, the user can transfer and run them in Simatic S5 by other numbers.

Brief description of FB "INIT":

initializes the SINEC-L1 coupler and the auxiliary data block

link-up with 95U, 100U (only CPU 103), 115U via PU plug

call FB "INIT" in OB20-OB22

FB "INIT", as scratch flag, uses MB240-MB245

FB "INIT" input parameter "H-DB" :

designates a data block that may only be used by the SAE-STAHL data handlingblocks

supply a number from 2-255 in one word as a parameter

the data block must be available in the programmable controller (at least 100 DW).

FB "INIT" output parameter "FEHL" :

designates a sense byte to give the application program a chance to evaluate theL1 initialization

possible as parameter MB0-MB255

sense bit 0 : "1"= Initialization O.K.

sense bit 1 : "1"= H-DB not available

sense bit 2 : "1"= H-DB too short

sense bit 3 : "1"= H-DB number invalid (0,1,>255)

sense bit 4 : not in use

sense bit 5 :not in use


sense bit 7 : "1"= wrong CPU number (e.g. 135U/155U)

An example of initialization on recovery is given below. DB 6 is defined as auxiliary datablock, the error is transferred at MB 254.

OB21 :

: L KF +6

: T MW200

:SPA FB60 ; non-recurring initial. of L1

NAME :INIT

H-DB : MW 200

FEHL : MB 254

:BE


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Brief description of FB "WORK":

FB "WORK" is responsible for communication with the MTs

if application program cycle times are < 250 ms, FB "WORK"should be called in OB1 at

the beginning

if application program cycle times are > 250 ms, FB "WORK" can also be called at thetime-controlled OB13 (100ms), it should be ensured in this case that the evaluation, e.g.,of the function keys, is also located in OB 13.

FB "WORK" uses MB 240-MB251 as scratch flag

average cycle time in is approx. 5 ms in operation

FB "WORK" output parameter "FEHL" :

designates a sense byte to give the application program a chance to evaluate theL1 link-up

possible as parameter MB0-MB255

sense bit 0 : "1"= Works properly

sense bit 1 : "1"= H-DB not allowed (e.g., without INIT)

sense bit 2 : "1"= H-DB not initialized


sense bit 4 : address error by MT (wrong DB address)




In the example below, the cyclic communication with ProVicom/ Exicom at the start of OB1is made.The error is transferred at MB 254. Following this, the actual application program is run.

OB1 :

:SPA FB61 ; Cyclic L1 handling

NAME :WORK

FEHL : MB 254

:

:SPA PB1 ; User program:BE


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4.10.3.2. "Point-to-Point" Connection to the PG Interface

The connecting cable VB-10 is available as a special accessory.ET-8 MT-300 S5 - L1COM1 X2/ COM3



Cable requirements:

twisted pairand screened


connector enclosure

6

7

2

3


43/53

Protocol Driver Manual S5 / S7 Addressing


5. Addressing

5.1. Address Specification

The addresses are specified by data block (DB2...DB255) and data words (DW0...DW255).

Value rangeDB 2...255DW 0...255

The project connect screen is the same for all protocol drivers.In this case, the protocol driver S5-L1-RK serves as an example.

Enter the name of the data block in DB.

Enter the name of the data word in DW.

Select the required file format in Format.

For details, please consult the information to the process connections in the EngineeringManual, Chapters "Variables", "Messages" and "Keyboard Layout".


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Addressing Protocol Driver Manual S5 / S7


5.2. Setting Station Parameters

The settings of the various address areas, e.g., for fault message area, keyboard area, LEDbit area, etc. can be made in the following screen.

For details, please consult the Engineering Manual, chapter "Station Parameters".


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Protocol Driver Manual S5 / S7 Function References


6. Function References

F The address areas specified below must be observed at any rate, even if theassigned function is not covered by the device.

6.1. Key functions

Function keys and cursor keys are transferred form the base address set by you. (Seechapter 5.2. Setting the Station Parameters).

SPC address keypad area

+00 Bit15

Bit14

Bit13

Bit12

Bit11

Bit10

Bit9

Bit8

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Meaning

x x x x x x x x x x x x x x x 1 Cursor up

x x x x x x x x x x x x x x 1 x Cursor downx x x x x x x x x x x x x 1 x x Cursor left

x x x x x x x x x x x x 1 x x x Cursor right

x x x x x x x x x x x 1 x x x x Clear or Escape key

x x x x x x x x x x 1 x x x x x Enter key

x x x 1 x x x x x x x x x x x x Info key

x x 1 x x x x x x x x x x x x x Trigger bit

x 1 x x x x x x x x x x x x x x Histogram full1)

1 x x x x x x x x x x x x x x x Pass bit;Device pass control

1)

Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Meaning

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0+01 x x x x x x x x x x x x x x 1 F1

. . . . . . . . . . . . . . . .

x x x x 1 x x x 1 x x x x x x x F12

+02 x x x x x x x x x x x x x x x 1 Shift-F1

. . . . . . . . . . . . . . . .

x x x x 1 x x x 1 x x x x x x x Shift-F12

Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Meaning15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

+03 x x x x x x x x x x x x x x x 1 Alt-F1

. . . . . . . . . . . . . . . .

x x x x 1 x x x 1 x x x x x x x Alt-F12

+04 x x x x x x x x x x x x x x x 1 Ctrl-F1

. . . . . . . . . . . . . . . .

x x x x 1 x x x 1 x x x x x x x Ctrl-F12

F= Function key

1)Function currently not implemented.


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Function References Protocol Driver Manual S5 / S7


+05 Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Meaning15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 (only ProVicom)

x x x x x x x x x x x x x x x 1 S1

x x x x x x x x x x x x x x 1 x S2

x x x x x x x x x x x x x 1 x x S3

x x x x x x x x x x x x 1 x x x S4

x x x x x x x x x x x 1 x x x x S5

x x x x x x x x x x 1 x x x x x S6

x x x x x x x x x 1 x x x x x x S7

x x x x x x x x 1 x x x x x x x S8

x x x x x x x 1 x x x x x x x x S9

x x x x x x 1 x x x x x x x x x S10

S = Soft key

Press any of the above keys

Sets the key bit

Release Resets the bit

It is not possible to press several function keys at the same time; in this case all bitssettings will be zero.

Key transfer has priority.

Each key press also sets the trigger bit.

Besides, an event bit is set in case of histogram overflow. 1)

Moreover, a PASS bit is transmitted cyclically. The pass bit is used by control to monitorthe communication. This bit can be reset by the PLC on positive-going edge. If the stateis still Zero after some time (e.g., time-out = 15 sec), control knows that thecommunication is under fault condition. 1)

Example:The "Keyboard range" is located, for example, at DB31 DW2. This causes function keys F1to F8 "Keyboard range +1 to be placed in DB31 DW3. Now if the operator pressed the F1key, the devise sets bit 1 or bit 7 in case of F7, in DB31 DW3. At the same time the functionsaved under F1 is enabled.

1) Function currently not implemented.


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For simpler handling the keypad bits can be transferred in the flag area. The following S5instructions are specified for all function keys and the use of flags 10.0 to 19.7 :

:A DB 31

::L DR 0 Cursor keys:T MB 10 After flag byte 10:L DL 0 Pass bit

1)

:T MB 11 After flag 11.7::L DR 1 Function keys F1-F8:T MB 12 After flag byte 12::L DR 2 Shift F1-F8:T MB 13 After flag byte 13:

:L DR 3 Alt F1-F8:T MB 14 After flag byte 14:

The assignment in the flag area is then as follows :

M10.0 - Cursor up...

M10.5 - Enter keyM11.6 - Histogram full

1)

M11.7 - Pass bit1)

...M12.0 - F1

...M12.7 - F8

...M13.0 - Shift F1

...M13.7 - Shift F8

...M14.0 - Alt F1

...

M14.7 - Alt F8

1)Function currently not implemented.


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6.2. LED Bit Area

The LED functions are transferred from the base address set by you. (See chapter 5.2.Setting the Station Parameters).

"LED bit range"+00 Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Meaning

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 (only MT-300)

x x x x x x x x x x x x x x x 1 LED F1 on green

x x x x x x x x x x x x x x 1 x LED F2 on green

x x x x x x x x x x x x x 1 x x LED F3 on green

x x x x x x x x x x x x 1 x x x LED F4 on green

x x x x x x x x x x x 1 x x x x LED F5 on green

x x x x x x x x x x 1 x x x x x LED F6 on green

x x x x x x x x x 1 x x x x x x LED F7 on green

x x x x x x x x 1 x x x x x x x LED F8 on green

x x x x x x x 1 x x x x x x x x LED F1 on yellow

x x x x x x 1 x x x x x x x x x LED F2 on yellow

x x x x x 1 x x x x x x x x x x LED F3 on yellow

x x x x 1 x x x x x x x x x x x LED F4 on yellow

x x x 1 x x x x x x x x x x x x LED F5 on yellow

x x 1 x x x x x x x x x x x x x LED F6 on yellow

x 1 x x x x x x x x x x x x x x LED F7 on yellow

1 x x x x x x x x x x x x x x x LED F8 on yellow

+01 Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Meaning

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 (only MT-300)

x x x x x x x x x x x x x x x 1 LED F1 flashing green

x x x x x x x x x x x x x x 1 x LED F2 flashing green

x x x x x x x x x x x x x 1 x x LED F3 flashing green

x x x x x x x x x x x x 1 x x x LED F4 flashing green

x x x x x x x x x x x 1 x x x x LED F5 flashing greenx x x x x x x x x x 1 x x x x x LED F6 flashing green

x x x x x x x x x 1 x x x x x x LED F7 flashing green

x x x x x x x x 1 x x x x x x x LED F8 flashing green

x x x x x x x 1 x x x x x x x x LED F1 flashing yellow

x x x x x x 1 x x x x x x x x x LED F2 flashing yellow

x x x x x 1 x x x x x x x x x x LED F3 flashing yellow

x x x x 1 x x x x x x x x x x x LED F4 flashing yellow

x x x 1 x x x x x x x x x x x x LED F5 flashing yellow

x x 1 x x x x x x x x x x x x x LED F6 flashing yellow

x 1 x x x x x x x x x x x x x x LED F7 flashing yellow

1 x x x x x x x x x x x x x x x LED F8 flashing yellow


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+02 Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Meaning

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 (only MT-300)

x x x x x x x x x x x x x x x 1 LED F1 flashing fastgreen

x x x x x x x x x x x x x x1

x LED F2 flashing fastgreen

x x x x x x x x x x x x x 1 x x LED F3 flashing fastgreen

x x x x x x x x x x x x 1 x x x LED F4 flashing fastgreen

x x x x x x x x x x x 1 x x x x LED F5 flashing fastgreen

x x x x x x x x x x 1 x x x x x LED F6 flashing fastgreen

x x x x x x x x x 1 x x x x x x LED F7 flashing fastgreen

x x x x x x x x 1 x x x x x x x LED F8 flashing fastgreen

x x x x x x x 1 x x x x x x x x LED F1 flashing fastyellow

x x x x x x 1 x x x x x x x x x LED F2 flashing fastyellow

x x x x x 1 x x x x x x x x x x LED F3 flashing fastyellow

x x x x 1 x x x x x x x x x x x LED F4 flashing fastyellow

x x x 1 x x x x x x x x x x x x LED F5 flashing fastyellow

x x 1 x x x x x x x x x x x x x LED F6 flashing fastyellow

x 1 x x x x x x x x x x x x x x LED F7 flashing fastyellow

1 x x x x x x x x x x x x x x x LED F8 flashing fastyellow


50/53



6.2.1. LEDs (ProVicom only)

Switching on and flashing of LEDs is enabled by setting the appropriate bit. The LEDremains switched on for as long as the appropriate bit remains static. If several bits are setfor one and the same LED, priorities are assigned. "Fast flashing" has highest priority,"Switching" lowest priority.

Example : PLC address LED bit area DB31 DW10

:L MB 20 LED 1-8 on green:T DR 10::L MB 22 LED 1-8 flashing green:T DR 11::L MB 24 LED 1-8 fast flashing green:T DR 12:

In this example, the base address "LED-Bit range" is located at DB31 DW10. Now, to switchon the LED of function keys F1...F8, the appropriate bits in "LED-Bit range" " +0, viz., DB31DW10, are set. For flashing: DB31 DW11, for fast flashing: DB31 DW12. If in the PLC bit 0in DB31 DW10 is set, LED 1 lights.LED setting is simpler by flags and transfer of the flags in the data area. In this example,flags 20.0 to 24.7 are used. The assignment in the flag area is as follows :

M20.0- LED 1 on green...M22.0- LED 1 flashing green...M24.0- LED 1 fast flashing green


51/53



6.3. Fault Message and Operating Message Areas

The messages are transferred form the base address set by you. (See chapter 5.2. Settingthe Station Parameters).

Fault message report resp. Operating message range 1-32 words+00 Bit

15Bit14

Bit13

Bit12

Bit11

Bit10

Bit9

Bit8

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Meaning

x x x x x x x x x x x x x x x 1 Fault 0

. . . . . . . . . . . . . . . . ...

1 x x x x x x x x x x x x x x x Fault 15

+01 x x x x x x x x x x x x x x x 1 Fault 16

. . . . . . . . . . . . . . . . ...


...

+255 x x x x x x x x x x x x x x x 1 Fault 4080

. . . . . . . . . . . . . . . . ...


It is not necessary to define the message area to DW 255. If only a few faults occur, asmaller area can be chosen.

6.4. Other Communication Areas

Curves range Bit area for curve transmission

Curves- acknowledgerange

Bit area for confirming curve transmissions

Demand bit range Bit area to require curve values

Demand bitacknowledge range

Bit area for confirming curve requirements

Triggerbit range Bit area for setpoint triggering

Ready bit Address for ready bit

For more details, please read the Engineering Manual, Chapter "Ports/ Station Parameters".


52/53



6.5. Elementary Data Types and Formats

6.5.1. Communication between PLC and Terminal

The communication between the PLC and the SAE-STAHL terminal comprises theexchange

of variable data. Data is stored in the PLC in certain formats. If variables are transferredfrom the PLC to the terminal in a certain format, the terminal device must identify the datatype in which the data is to be presented. When variables are read from the terminal in thePLC, they must be stored in a defined format in the PLC. Hence the data must beconverted in the format in which they are presented in the PLC.

PLC

Format

S5 S7

KF INT

KB BYTE

KH WORD

KM BOOL

KD DINT

KD DWORD

KC STRING

KT0 10ms

KT1 100ms KT2 1sec

KT3 10sec

KZ BCD3

KG REAL

Terminal

Data type

Integer

Unsigned Integer

Long Integer

Unsigned Long Integ.

Float

The setting of formats and data types is made by means of the SPSPlus WIN engineeringsoftware. For more details, see the SPSPlus WIN Engineering Manual.


53/53


6.5.2. Table Showing Types of Variables

Type: Description: Max. digits: Value range:

Integer 16-bit signedinteger

5+ sign -32768 ... 32767

Unsigned Integer 16-bit unsignedinteger

5 0 ... 65535

Long Integer 32-bit signedinteger

10+ sign -2147483648 ...2147483647

Long UnsignedInteger

32-bit unsignedinteger

10 0 ... 4294967295

Float Floating pointnumber

For details of creating variables, see Engineering Manual, Chapter "Variables".

protocol driver manual s5 s7 provicom www.otomasyonegitimi.com

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