protect roof underlays · virtually all roof underlays are polymeric based and all are vulnerable...

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CI/SfB (47) Ln6 Uniclass L529 January 2016 ................................ ROOF UNDERLAYS

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Page 1: Protect Roof Underlays · Virtually all roof underlays are polymeric based and all are vulnerable to UVA and UVB degradation if left exposed for long periods of time. Underlays should

CI/SfB (47) Ln6Uniclass L529January 2016

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ROOF UNDERLAYS

Page 2: Protect Roof Underlays · Virtually all roof underlays are polymeric based and all are vulnerable to UVA and UVB degradation if left exposed for long periods of time. Underlays should

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Page 3: Protect Roof Underlays · Virtually all roof underlays are polymeric based and all are vulnerable to UVA and UVB degradation if left exposed for long periods of time. Underlays should

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Roof Underlays are required in virtuallyall modern tile and slate pitched roofconstruction and perform a number ofkey functions;

� As a secondary line of defence against wind-driven rain and snow.

� To reduce wind uplift on the roof covering.

� As a temporary protection layer before the roof covering is applied.

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THE FUNCTION OF ROOF UNDERLAYS

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Drawing showing windflow over a roof with thepositive and negative pressures created

Positive pressure

Negative pressure

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The Protect range of roofingunderlays provide the completesolution for all types of tile and slateroofs. Independent certification byBM TRADA provides verification oftheir performance alongside the CEmarking that guarantees compliancewith BS EN 13859-1. The rangeincludes both vapour permeable(Type LR) and impermeable (TypeHR) underlays which can beselected depending on use andapplication requirements.

All Protect underlays have a waterresistance in excess of 2.0mhydrostatic head, superior toalternative air leaky underlays. AllProtect underlays can be used astemporary protection and havesome of the best wind upliftperformance ratings enablingunrestricted use in the UK andIreland without the need foradditional sealing tapes to resist’ballooning’ under wind load.

Temporary roof coveringIt is often necessary for the roof underlayto act as a temporary protection layerbefore the roof covering is installed. This is especially true of large roofs andwhere protection of insulation andbuilding fabric is important, in the case ofre-roofing projects. It is good practice tokeep this period of time to a minimumespecially in summer months when theintensity of UV radiation is at its peak.Virtually all roof underlays are polymericbased and all are vulnerable to UVA andUVB degradation if left exposed for longperiods of time. Underlays should besuitably stabilised to resist both UV andheat ageing for their design life.

Secondary line of defenceVery few tile or slate roofs are completelyeffective at resisting wind driven rain andsnow, even when laid within their pitch andheadlap limits. The underlay is designed toprovide additional protection to the internalroof and building, by arresting any moisturethat gets through the roof covering andsafely drain it away to the gutters or otherrainwater systems.

Wind upliftWind that blows over a pitched roofgenerates positive and negative windpressures which can, in extreme conditions,cause roof covering damage. The roofunderlay helps to reduce the wind loadingapplied to the roof covering by absorbing aproportion of the wind load, especiallywhen insulation is at horizontal joist level.

The upward deflection of the roof underlayunder maximum negative pressure must besmall enough to avoid contact with theunderside of the roof covering. This helpsreduce the wind pressure on the roofcovering and so the risk of damage.

Underlays that cannot adequately resist theimposed wind loads for given locations inthe country and required batten gaugescannot be used without significant risk tothe roof covering.

For further information see page 6 and theProtect ‘White Paper’ “BS 5534: 2014 RoofUnderlays and Wind Uplift”.

The Protect solution

Page 4: Protect Roof Underlays · Virtually all roof underlays are polymeric based and all are vulnerable to UVA and UVB degradation if left exposed for long periods of time. Underlays should

ROOF UNDERLAYS

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Type LR Benefits� Highly vapour permeable yet

entirely air and water tight.

� High performance under wind uplift without the need for additional sealing tapes.

� Independently certified by BM TRADA.

� Help to reduce the risk of harmful condensation formation in roofspaces.

� UV and heat durable.

� Unaffected by temperature changes.

� Can be used as a temporary protection prior to installation of roof covering.

� Do not generate nuisance noise under wind loading.

� Embossed upper surface for reduced glare and slip resistance.

� Printed with product branding for ease of identification.

Weight (gsm)

Resistance to water penetration

Hydrostatic head resistance (m)

Unaged tensile strength (N/50mm)

Aged tensile strength (N/50mm)

Nail tear strength (N)

Water vapour resistance (MNs/g)

Equivalent air layer thickness (Sd(m))

Wind uplift resistance at 345mm*

Wind uplift resistance at 310mm*

Wind uplift resistance at 250mm*

* for further information see page 6 and the Protect ‘White Paper’ “BS 5534: 2014 Roof

Underlays and Wind Uplift”.

Performance

VP400 PLUSLR ZYTEC VP300MD CD MD CD MD CD

170 158 125

Class W1 Class W1 Class W1

>7.0 >2.0 >2.0

325 305 273 230 225 160

290 295 220 198 190 130

248 294 270 216 140 198

0.08 0.15 0.17

0.016 0.030 0.034

Zone 1-5 (1676 Pa) Zone 1-4 (1519 Pa) Zone 1-3 (1198 Pa)

Zone 1-5 (>1676 Pa) Zone 1-5 (2188 Pa) Zone 1-4 (1508 Pa)

Zone 1-5 (>1676 Pa) Zone 1-5 (>2188 Pa) Zone 1-5 (2875 Pa)

VAPOUR-PERMEABLE (TYPE LR) UNDERLAYS

CPS-005CPS-007CPS-006

Page 5: Protect Roof Underlays · Virtually all roof underlays are polymeric based and all are vulnerable to UVA and UVB degradation if left exposed for long periods of time. Underlays should

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ROOF UNDERLAYS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .Type HR Benefits� Entirely water and air tight.

� High performance under wind uplift without the need for additional sealing tapes.

� Independently certified by BM TRADA.

� Light and clean to handle with proven installation time saving over traditional felts.

� UV and heat durable.

� Unaffected by temperature changes.

� Can be used as a temporary protection prior to installation of roof covering.

� Do not generate nuisance noise under wind loading.

� Embossed upper surface for reduced glare and slip resistance.

� Printed with product branding for ease of identification.

Weight (gsm)

Resistance to water penetration

Hydrostatic head resistance (m)

Unaged tensile strength (N/50mm)

Aged tensile strength (N/50mm)

Nail tear strength (N)

Water vapour resistance (MNs/g)

Equivalent air layer thickness (Sd(m))

Wind uplift resistance at 345mm*

Wind uplift resistance at 310mm*

Wind uplift resistance at 250mm*

* for further information see page 6 and the Protect ‘White Paper’ “BS 5534: 2014 Roof

Underlays and Wind Uplift”.

Performance

A1 T3 A1 WunderlayMD CD MD CD MD CD

170 145 120

Class W1 Class W1 Class W1

>2.0 >2.0 >2.0

562 377 287 274 233 246

488 352 285 238 231 206

375 451 230 234 189 199

295 128 95

59 25.6 19

Zone 1-5 (2306 Pa) Zone 1-5 1732 Pa) Zone 1-4 (1376 Pa)

Zone 1-5 (>2306 Pa) Zone 1-5 (>1732 Pa) Zone 1-5 (2145 Pa)

Zone 1-5 (>2306 Pa) Zone 1-5 (>1732 Pa) Zone 1-5 (>2145 Pa)

IMPERMEABLE (TYPE HR) UNDERLAYS

CPS-008CPS-009

Page 6: Protect Roof Underlays · Virtually all roof underlays are polymeric based and all are vulnerable to UVA and UVB degradation if left exposed for long periods of time. Underlays should

ROOF UNDERLAYS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Wind upliftMany pitched roof underlays available in the UK today have batten gauge restrictions depending on their location ofuse in the UK and Ireland.

A new wind uplift test method for roofunderlays has been introduced in the 2014revision of BS 5534, after many years ofdevelopment and research to better reflecttheir actual performance in situ. It isimportant to ensure that such publishedtest information by manufacturers isindependently verified.

This information should be contained withinsuch underlays independent certificationsuch as BM TRADA, BRE or BBAapprovals.

The test uses 600mm rafter centres and arange of batten gauges from 345mm formost interlocking roof tiles, 310mm forsingle pantile and standard patterninterlocking tiles and 250mm for the mostcommon double lap and interlocking slates.

Warning Note: Fully sealing the overlaps ofany underlay type will affect the balance ofroofspace ventilation required, as unsealedlaps do provide a water vapour route out ofthe roof and to remove that route willrequire consideration to be given toreplacing that which has been lost. Theability to be able to use adhesive tapes indamp or wet conditions, along with longterm adhesion and durability, are alsoconsiderations to be taken into account.

For roofers and installers using Protectunderlays, it is business as usual!

The test includes for an underlay lap whichis the most vulnerable part of the underlaysystem. For over 37 years it has beenrequired to be restrained under one of thetile or slate battens, or where it does not fallunder the regular batten gauge, anadditional batten. If this is not seen asdesirable by the roofer then the underlaylap can be increased to the next nearestbatten.

Unrestrained underlay laps have beenshown to cause premature failure of roofs incombination with inadequately fixed rooftiles and slates.

The results from the testmethod enable any underlay to be categorised into use by zone (1-5) across thecountry for the given batten gauge tested.

Geographical wind zone 5 4 3 2 1

Design wind pressure for underlay (Pa) 1600 1330 1150 975 820

Protect VP400 Plus LR, Protect A1 T3 and Protect A1 allhave unrestricted use from zones 1-5 at the maximumbatten gauges of 345mm.

Protect Zytec and Protect Wunderlay have unrestricteduse from zones 1-4 at the maximum batten gauge of345mm and zones 1-5 at the maximum batten gauge of310mm.

Protect VP300 has unrestricted use from zones 1-3 at themaximum batten gauge of 345mm, zones 1-4 at 310mmbatten gauge and zones 1-5 at 250mm batten gauge.

No adhesive tapes are required for any Protect underlay torestrain the overlaps.

Page 7: Protect Roof Underlays · Virtually all roof underlays are polymeric based and all are vulnerable to UVA and UVB degradation if left exposed for long periods of time. Underlays should

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ROOF UNDERLAYS

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CONDENSATION CONTROL IN PITCHED ROOFS

COLD ROOFSwith large voids above horizontal insulation

Cold roofs can be split into those usingimpermeable (type HR) underlays and thoseusing vapour-permeable (type LR)underlays.

With impermeable underlays for pitches ofmore than 15° the provision of ventilation ateaves or low level of 10,000mm2/m isrequired.

With vapour-permeable underlays therequirements vary depending on the size ofthe roof and whether or not the ceiling iswell-sealed.*

In dwelling sized roofs BS 5250recommends the combined use of avapour-permeable underlay and high levelventilation to combat the risk of harmfulroofspace condensation in cold pitchedroofs. This is also the preferred solution ofthe NHBC.

The simple combination of Protect vapour-permeable underlays and Protect FulmetalRediroll ventilated dry ridge system is theone sure solution to meet the newregulatory requirements in new dwellings,irrespective of the tightness of the roofcovering or the depth of insulationespecially over the wall plate at eaves. The shallower the roof pitch, the moredifficult it becomes to maintain a clear airpath over the insulation.

This same solution works equally well inexisting buildings where airtightness of theceiling is unlikely to meet the requirementsof BS 5250.

Protect vapour-permeable underlaysare fully certified for usein both warm and coldroof constructions andcan be used to meetthe requirements of BS 5250 ‘Control ofCondensation’ which isnow the main means ofcompliance to BuildingRegulations, ApprovedDocument C2 2004(formerly F2).

WARM ROOFSwith small or no voids above sloping insulation

Following changes to BS 5250 it is nowpossible to provide a ‘no ventilation’solution* which will limit the formation ofharmful condensation in warm pitched roofconstruction.

The simple combination of a Protectvapour-permeable underlay in conjunctionwith a well-sealed* ceiling and a separatevapour control layer on the warm side ofthe insulation is all that is required.

Using Protect VC Foil Ultra insulatingvapour control layer in conjunction with aProtect vapour-permeable underlay cansignificantly improve the thermalperformance of the roof. Protect VC FoilUltra with its highly reflective surface facingan unventilated (still) air cavity creates a lowemissivity airspace. This limits infra red heatloss through the roof and so enhances it’s U-value at a fraction of the cost ofachieving the same level of improvement by increasing the insulation only.

* For tight fitting roofcoverings ventilationabove the underlay willbe required inaccordance with BS 5250.

tile

batten

Protectvapour- permeableunderlay

Protect VC Foil Ultra insulating vapourcontrol layer, foil side facing airspace

tile

batten

Protect vapour- permeableunderlay

25mm counterbattensbetween insulation andProtect underlay

Protect Cavit-E clip

130mm rigid insulation between raftersleaving 20mm space below

12.5mm plasterboard

12.5mm plasterboard

standard vapour control layer

25mmcounterbattens

150mm rigid insulationbetween rafters

Standard detail

150mm insulation with

standard vapour control layer.

U-value 0.20W/m2K

Enhanced detail

Incorporating Protect VC FoilUltra insulating vapourcontrol layer and Cavit-E clip- 20mm less insulation withinsame roof construction.U-value 0.20W/m2K

Page 8: Protect Roof Underlays · Virtually all roof underlays are polymeric based and all are vulnerable to UVA and UVB degradation if left exposed for long periods of time. Underlays should

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910131 January 2016 4648

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PROTECT MEMBRANES LIMITED2 Brooklands Road, Sale, Cheshire M33 3SS Tel: 0161 905 5700 Fax: 0161 905 2085Email: [email protected] Web: www.protectmembranes.com

Protect Membranes Limited maintains a policy of continuous development and reserves the right to amend product specifications without notice.

A division of Building Product Design Ltd. Company Registration No: 3944123

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Stockist’s stamp

PROTECT ROOFING ACCESSORIES

The Protect range of roofing accessories for all tile and slate roofs isdesigned to complement the roofing underlays range and provide arange of solutions which offer better performance than traditionalalternatives.

The range includes;

Fulmetal Rediroll Ventilated Dry Ridge/Hip system

AluFlash lead free alternative flashing

Universal Dry Verge Systems for slates and interlocking tiles

Universal Dry Valley Trough

Universal Bonding Strips

Universal Valley Troughs

OFV Eaves Skirt

Solar Inlet Terminal

PROTECT CONSTRUCTION MEMBRANES

The Protect range of building membranes are designed anddeveloped to provide cost-effective innovative solutions for theconstruction standards of today and the future. The range includesthe latest in reflective technology and air tightness.

Wall AVCL Floor OtherTF200 VC Foil Ultra FCM750 PWABTF200 Thermo BarriAir F1 Sealing Tapes &5000 Façade Accessories

For more information or to request a brochure,email: [email protected] or visitwww.protectmembranes.com

ISO 9001 OHSAS 18001