prospekt ms 642 cj,nj,aj upr 1:kmx 413 a4 ja · z1-z5=120 i.-v. 62 208 z6=250 271 w1-w5=250 i.-vi....

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TAJMAC–MTM, S. p. A.Via Gran Sasso 1520092 Cinisello Balsamo (Mi)ITALYTel.: + 39 02 66017878Fax: + 39 02 66011457www.tajmac-mtm.ite-mail: [email protected] TI

GR

IS,

s.r.

o.,

Zlín

4/0

9

OPTIONSDrives of frontal rotary equipments (S01 up to S06 axes) max.Speed rpm 6 000Standard torque Nm 9Increased torque Nm 20 Slide for machining from cut-off sidewith 1 tool holder (X6 axis) max.Rapid traverse m/min 15Radial travel mm 80Power N 2 900Ball screw thread pitch mm 5Slide for machining from cut-off side with3 tool holders (X6 and Y6 axes) max.Rapid traverse m/min 15X-axis radial travel mm 80Radial power N 2 900Y-axis travel mm 106Number of tool holders 3Number of driven tools 3Ball screw thread pitch mm 5Drives of driven tools (ST1 up to ST6 axes) max.Number at disposal 6Speed rpm 6 000Standard torque Nm 9Attachments for profiled holes (U1 up to U5 axes) max.In working positions 1 to 5Rapid traverse m/min 30Power N 2 200Stroke mm 250Ball screw thread pitch mm 10Turning of outer polygons and milling of threads max.Speed rpm 4 500Torque Nm 11System of quickly changeable tool holders CAPTO C3, C4KENNAMETAL K32, K40

TECHNICAL DATADimensions of bar stock min. max.Bar diameter at collets of SK52 B21 type mm 16 48Bar diameter at collets of 9112 E type mm 15 45Bar diameter at collets of 9070 E type mm 12 37Bore of clamping tube of bars at collets of SK52 B21 type mm 53Inner diameter of rear parts of collets of 9112 E type mm 50Inner diameter of rear parts of collets of 9070 E type mm 42Length of bars m 4Spindles (SP1 up to SP6 axes) nominal max.Number 6Pitch diameter of spindles mm 340Speed rpm 5 000Power output of spindle motor kW 7 10.5Total power output of motors of spindles kW 42 63Nominal torque on spindle at 1 000 rpm Nm 66.8Time of spindle drum indexing sec 0.7 – 1Frontal slides (W1 up to W5 and Z6 axes)Number 6Rapid traverse m/min 30Power N 3 400Travel mm 250Ball screw thread pitch mm 10Compound slides (X1 up to X5 and Z1 up to Z5 axes)Number 5Rapid traverse (radial and axial) m/min 15Axial travel (Z1 up to Z5 axes) mm 120Axial power (Z1 up to Z5 axes) N 3 700Radial travel (X1 up to X5 axes) mm 80Radial power (X1 and X2 axes) N 3 700Radial power (X3 up to X5 axes) N 2 900Ball screw thread pitch mm 5Cutt-off slide (U6 axis)Rapid traverse m/min 15Power N 2 900Travel mm 55Ball screw thread pitch mm 5Machine dimensionsLength (without bar loader and electrical cabinet) mm 3 696Width x Height mm 1 914 x 2 719Weight without el. cabinet (el. cabinet 1 000 kg) kg 10 750Coolant tank volume litres 1 250

Manufacturer Holding

Description, illustrations and numerical data may not always correspond with the machine latest version.

TAJMAC–ZPS, a. s.Třída 3. května 1180764 87 Zlín, MalenoviceTSCHECHISCHE REPUBLIKTel.: +420 577 532 072Fax: +420 577 533 626www.tajmac-zps.cze-mail: [email protected]

High accuracy at mass and seriesproduction

High thermal stability

Rigidity comparable to cam-operatedmachines

6 independent AC drives of spindles

Altogether 24 CNC controlled axes

20 additional CNC controlled axes foroptional equipment control

2 SINUMERIK 840 D CNC controlsystems

Own technological TMis software

Large selection and flexibility of quick-change tool holders

Hydraulically or pneumatically controlledauxiliary functions

Machine conforms to the 89/392 EECdirectives

SIX-SPINDLE AUTOMATIC LATHE

35˚ 35˚

V. IV.

X5=80mm

X4=80 mm

X3=80 mm

III.

35˚15˚

165˚

620

X2=80 mm

II.I.

X1=80 mmVI.

30˚

Y6=1

06m

m

X6=80mm

Z1-Z5=120I.-V.

20862

Z6=250

271

W1-W5=250I.-VI.

800

Up to 44 CNC controlled axes

Each spindle is driven with an external ACdrive, so it is not necessary:– spindle drum reverse indexing after

making 6 pieces– connecting and disconnecting of the AC

drives at each indexing of the spindledrum

– cooling of spindle drum on account ofthe after-heat generated by the electro-spindles

– power supply to the electrospindlesthrough the rotary bus

The progressive technical solution devel-oped by our designers and protected bythe patent allows the independent controlof speed of each spindle and precise di-viding of the power to each spindle ACdrive on the basis of conditions of machin-ing required by individual customers. Si-multaneously, the absolute independenceof each spindle gives the possibility to em-ploy any method of machining includingthe operations which require the stoppageand orientation of spindles. This makes theTMZ 642 as the real multifunction machiningcentre. In order to make the programming easier,the own technological software has beencreated.

SEDIMENTATION TANKWITH SWARF CONVEYOR

Arrangement of 6 independent compound slides

SPINDLE HOUSING

MECHANISM OF BAR CLAMPING ANDFEEDING AND SPINDLE DRUM INDEXING SPINDLE DRUM

DRIVES OFCOMPOUND SLIDES

MACHINEWORKSPACE

BASE

MOTORS OFLONGITUDINAL SLIDES

HOUSING OF DRIVES

MOTORS OF DRIVESOF SPINDLES

CONTROLPANEL

WITHDRAWALOF PARTSFROM MACHINE

Arrangement of longitudinal slidesWork space

STANDARD VERSION

Spindle drum locking by 3 rims with spurgearingTwo SINUMERIK 840 D CNC control systems6 motors for spindles6 longitudinal slides5 compound slides1 cutt-off slide1 axis for spindle drum indexing with barstock feeding in the 1st working positionAltogether 24 CNC controlled axes20 additional CNC controlled axes for optionalequipment controlSIMODRIVE motors and drives with steplessspeed control from the SIEMENS firmAll auxiliary functions are controlled pneumatically

OPTIONAL EQUIPMENT

Pick-up spindle with CNC controlled speedand pneumatically controlled collet clampingFurther attachments for longitudinal machiningAttachments for profiled holesSlide for machining from cut-off side (1 toolholder)Slide for machining from cut-off side in 2 axes(3 tool holders)Attachment for radial and axial drilling andmilling operations from cut-off sideDriven tools with CNC controlled speedManipulator for withdrawing of parts frompick-up spindleParts conveyorBar stock feeding in the 4th stationLarge selection of swarf conveyor systemsLarge selection of high-pressure coolingsystems of tools for pushing-through and forthread milling and external polygon machiningComplete setting-up for a part machining andacceptance of machine in the TAJMAC-ZPSplant

Mobile sedimentation tank inserted intothe machine base - traditional solution bythe TAJMAC-ZPS

Motorization of drives of spindles andaxial tools

Machine heart: spindle drumbody of longitudinal slides

Spindle housing with spindle drum and clampingdevices

Tandem arrangement of housing of drivessekce: – section of drives of axial tools– section of drives of longitudinal slides– section of drives of spindles